Tightening the bridge's rate limiter under an unchanged policy cut torque peaks 30-50% and made other things worse - the policy cannot see the limiter, keeps commanding and winds up; a deploy-side limiter is a safety net, not a cure
deploy-rate-limiter-windup.A rate or torque limiter added at deployment lowers peaks but the policy still commands as if unconstrained (saturation, windup, new contacts); use it as a safety net mirrored in evaluation, and put the constraint where the policy can learn around it.
Symptom
After the violent first real-robot get-up, the cheapest candidate fix was to tighten the bridge's slew (rate) limit for the recovery policy without retraining.
Context
Probe on R3.1 in MuJoCo (5 categories x 3 seeds, mu 1.0), monkeypatching the limiter with no repository change: TIGHT = RS06 4.0 / RS02 3.0 / RS00 2.0 rad/s (about 0.08/0.06/0.04 rad per policy step) against the current vel_limit setting.
Change
The probe decided the role of the limiter rather than a deployment.
Outcome
Success 14/15 -> 12/15; get-up median 2.35 -> 3.53 s (max 9.30); torque demand peak median hip_pitch 164% -> 111%, knee 166% -> 86%; action saturation still 100%; leg-leg contact 558 -> 860 frames. The limiter was kept only as a real-robot safety net (mirrored into sim2sim evaluation); the cure moved into training - where the next lesson was that a limiter anchored on the last command is itself an integrator (slew-anchor-is-an-integrator).
Mechanism
A policy that never trained with the limiter keeps issuing the targets it learned; the limiter clips them, the target window runs ahead (windup), and the robot follows a trajectory the policy never evaluated.
Applies when
- a trained policy is too violent on hardware and a quick deploy-side fix is tempting
- adding slew, torque or velocity limits in a bridge or firmware
- evaluation and deployment use different limiter settings
“判读:**链路侧收紧立等可取地把 τ 峰值砍 30~50%,但成功率掉、饱和率仍 100%、 腿-腿接触反升** —— 策略感知不到限速器,目标窗口继续狂奔。⇒ 收紧 slew 只配当 **真机侧安全网**(必须同步进 sim2sim 口径,基础设施现成),**不配当治法; 治法必须进训练**。”