The trainer read a stale USD after the URDF mass update - regenerate derived assets and gate on an automated equality instrument
derived-asset-staleness-check.For every derived plant artifact (USD from URDF, generated value files), pair the generation step with an automated source-vs-derived equality instrument, prove the instrument can fail, gate training on its PASS, and re-run physical audits after every regeneration.
Symptom
Measured link masses had been committed to URDF/MJCF (total 9.58 -> 9.792 kg, weighed values), but Isaac reads the derived USD asset - which still carried the old masses: a silent 2.2% mass fork between the training plant and the evaluation plant.
Context
The v12 checklist made USD regeneration a hard precondition ("硬性 前置") and, crucially, backed it with an instrument: check_usd_mass.py compares USD vs URDF per-link mass AND inertia trace, validated by showing it FAILs the stale asset naming 9 offending links, then PASSes after re-conversion (13/13 links consistent, total 9.7920). The self-collision filter audit was re-run after the regeneration (three poses, 0.00 N) because a regenerated asset invalidates physical audits done on the old one. This milestone was also where the three plants first aligned: "三边 plant 首次对齐(armature+摩擦+ 实称质量)就在这一代".
Change
convert_urdf re-run on the training machine, regenerated asset committed, check_usd_mass.py PASS required as an acceptance gate for the generation; dependent audits repeated post-regeneration.
Outcome
The 2.2% plant fork was closed before it could distort a generation's acceptance numbers; the staleness class of bug now has a permanent detector instead of a memory.
Mechanism
Source-of-truth edits do not propagate to derived binary assets by themselves; any consumer reading the derivative silently trains or evaluates on the old plant. An automated equality check between source and derivative - proven able to fail - turns an invisible staleness into a red gate, and regeneration invalidates every audit performed on the old artifact.
Applies when
- editing masses/inertia/geometry in URDF or MJCF sources
- a trainer or evaluator consumes converted/derived assets
- plant numbers differ between simulators for no visible reason
“25ba997 把连杆质量更新为实称值(总重 9.58→9.792 kg,URDF/MJCF 已改),但 Isaac 读的是 train/assets/laika_v2.usd —— 仍是旧质量。… 否则 Isaac(9.58)与 MuJoCo(9.79)质量分叉 2.2%,v12 验收数字失真。验收门:python tools/check_usd_mass.py 必须 PASS … 对旧资产实测 FAIL/9 连杆点名,仪器已验证”