Torque caps cannot soften footfalls - impact is falling-mass momentum, only the reward can treat it
landing-impact-not-fixed-by-torque-caps.Classify each hardware symptom by the physics that sets it: quantities fixed by ballistic momentum at contact must be treated through the policy's trajectory (reward terms on approach velocity/force), never through actuator caps - and size such penalty weights against your own tracking reward, not a lighter robot's.
Symptom
Footfalls slammed at 1.78x body weight in sim baseline (human walking: 1.2-1.5x); the tempting hardware-side fix was cutting actuator torque limits.
Context
Measured directly: scaling torque limits from x1.0 down to x0.4 left peak landing force essentially unchanged (1.75 -> 1.78x body weight) - the impact force comes from the momentum of the falling mass at touchdown, not from motor effort. The fix has to change the trajectory, i.e. the policy, i.e. the reward: feet_contact_forces penalty above a threshold of 113 N (= 1.2x the 9.58 kg robot's weight), clipped, weight -0.005. The weight was sized locally, not copied: the reference robot's -0.001 would amount to 0.9% of tracking reward on this robot ("策略不会理它" - the policy would ignore it); -0.005 gives 4.4%.
Change
Added threshold-type contact-force penalty (-0.005, threshold 1.2x body weight) as one of v6-minimal's three changes; hardware torque cuts explicitly rejected as a footfall treatment.
Outcome
Landing force 1.72x -> 1.55x by v6 (target <1.5x, missed by 3% - progress booked honestly); the torque-cap dead end was documented so it would not be retried.
Mechanism
At touchdown the ground stops a ballistic mass; the impulse is set by approach velocity and effective inertia, which motors can no longer influence in the final instant. Only earlier trajectory choices (approach velocity, timing) reduce it - and those are selected by the reward, not by actuator limits.
Applies when
- footfall impact or landing noise on hardware
- proposals to derate torque as a softness fix
- importing contact-force penalty weights from another robot
“⚠️ 硬件限扭降不了落脚力 —— 砸地力来自下落质量的动量: 实测 tau ×1.0→×0.4, 落脚力 1.75→1.78× 体重纹丝不动。只有这条奖励能治。… ⚠️ 权重不能用 Pi 的 −0.001 —— 实测在我们身上只占跟踪奖励的 0.9%, 策略不会理它 (Pi 6.94 kg 更轻)。−0.005 给到 4.4%。”