Real robot walked at half the sim clock for two generations - resolved by racing a reward-side and a plant-side evidence line, not by guessing
period-doubling-evidence-race.For a hardware-only pathology, refuse to guess: pre-register one probe per side of the sim2real boundary (can the reward mechanism change it on hardware? can fitted plant parameters reproduce it in sim?) and let the first positive result direct the next version.
Symptom
The number-one sim2real gap: on hardware v6/v7 stepped at 1.23-1.32 Hz - almost exactly half the 2.50 Hz gait clock they were trained and simulated at; sim never reproduced it, two generations running.
Context
Instead of committing training budget to a guess, v8 pre-registered two mutually controlled evidence lines and kept the clock OUT of the training variables: (a) reward-side - if the v8 saturation fix revives joint_pos_ref (the term that pins the gait to the clock), re-run hardware and see whether frequency returns to 2.5 Hz (hypothesis: v7's frozen actions meant NO reward was pinning the gait to the clock, and the real plant - with armature and friction making high frequencies expensive - slid down to the leg's pendulum natural frequency ~1.1 Hz); (b) plant-side - record suspended joint data (fit_actuator), fit armature/friction, load the fitted values into sim2sim and see whether the 1.25 Hz reproduces IN SIM. Decision rule fixed in advance: "谁先给出阳性结果谁定 v9 的方向 (奖励侧 vs plant 侧)" - whichever line goes positive first sets the next version's direction.
Change
Period-doubling excluded from the v8 change set; both diagnostic lines scheduled in parallel as non-blocking work; frequency reported factually in acceptance with no pass/fail attached ("倍周期是否消失 不设判定,它是 §9 的关键证据").
Outcome
The gap was routed into a decisive-experiment structure rather than a speculative retrain; the plant-side line pointed at exactly the unmodeled armature/friction that were later measured and installed as the plant baseline. Resolution (era-2c full-plant retest): the family had TWO causes - v8's low-speed period-doubling vanished once measured armature+friction were installed (1.30 -> 2.50 Hz, bifurcation-edge machine sensitivity), while v7's stood untouched at 1.20 Hz (saturation-freeze-driven policy property) - both evidence lines paid off, one per case.
Mechanism
A behavior appearing only on hardware has candidate causes on both sides of the sim2real boundary; changing training to fix it tests only one side per expensive cycle. Two cheap parallel probes - one intervening on the reward mechanism, one making sim reproduce the real behavior - localize the cause to a side before any training money is spent, and sim-reproduction of a real pathology is itself the strongest form of plant validation.
Applies when
- a gait pathology appears on hardware but never in any simulator
- deciding whether a sim2real gap is reward-side or plant-side
- tempted to change the gait clock/reward to chase a hardware symptom
“倍周期(真机 1.23~1.32 Hz ≈ 时钟一半,v6/v7 连续两代;sim 从不出现):两条证据线互为对照——(a)… 真机重跑看频率是否回 2.5 Hz(假说:v7 没有任何奖励把步态钉在时钟上,真机 plant 有 armature/摩擦、高频贵,自由滑落到复摆自然频率 ~1.1 Hz);(b)真机吊挂录 fit_actuator.py … 看能否在仿真里复现 1.25 Hz。谁先给出阳性结果谁定 v9 的方向。”