The real robot's right-leg kicking was over-trained-delay times loop gain - irreducible pipeline latency is plant, model it fully from day one
pipeline-latency-is-plant-not-dr.Measure the end-to-end action pipeline delay and build it into the nominal plant and every acceptance gate from day one; treat power/scale deratings that "fix" oscillation as gain-reduction crutches flagging an unmodeled delay, and expect higher-feedback-gain policies to be MORE delay-fragile.
Symptom
On hardware, s1c/s1d at action scale 1.0 always kicked wildly with the right leg (s1c only ran as SOTA at power 0.8; s1d only at 0.7) - while sim showed nothing under default evaluation.
Context
Sim reproduced the incident item by item once the real pipeline delay was injected: s1d@1.0 with --delay 1 fell at 10.2 s, --delay 2 at 5.2 s; s1c@1.0 stressed (r_hip_roll saturation 5 -> 16%; "右脚" = the policy's chirality makes the right leg its high-gain leg); and the combos that worked on hardware (s1c@0.8+delay2, s1d@0.7+delay2) all survived in sim. Mechanism: the real pipeline is ~1-2 ticks (BusWorker next-cycle pickup + CAN round trip) but S1.1 trained only to 1 tick - "超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定" (delay beyond training x full loop gain = oscillation; the power derating had been buying stability by compressing loop gain). s1d was MORE fragile than s1c because its yaw 3-layer stack had learned higher feedback gain - higher gain, lower delay tolerance. Three changes: latency DR widened to cover reality; acceptance gates and smoke runs moved permanently to --delay 2 ("门必须在真机条件下预测 真机"); and the doctrine written twice-paid: "不可约的管线属性(延迟、 限速)不是'随机化选项',是 plant 本体,第一天就该全额建模" - S1's nominal-then-robust staging falsified by hardware for the second time. The later s1e hardware run at power 1.0 (no kicking, normal force) closed the loop: "0.8 = 旧代拐杖" - the derating had been a crutch for the under-modeled delay, not a real requirement.
Change
Latency modeled as plant from day one of any lineage (measured 1-2 ticks covered, bridge-layer rate limits likewise modeled by default); every gate and smoke evaluation issued under --delay 2.
Outcome
Kicking reproduced, explained, and eliminated in the s1e generation at full scale and full power; the deploy-side crutches (0.7/0.8) retired for the new lineage.
Mechanism
Feedback oscillation onset is a product of loop gain and phase lag; a policy trained below the real delay learns gains that sit past the real stability margin, and any output derating masks it by scaling gain down. Since pipeline delay is deterministic hardware property - not an uncertainty - it belongs in the nominal plant, and every evaluation must include it or the gate predicts a robot that does not exist.
Applies when
- hardware oscillation/kicking that sim only reproduces with added delay
- a policy only runs on hardware at reduced power/scale
- defining what belongs in the nominal plant vs the DR list
“真实链路延迟 ~1~2 拍 … S1.1 只训到 1 拍——超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定。s1d 比 s1c 更脆 = yaw 三层栈学出更高反馈增益,增益越高延迟容忍越低。… 教训入账:S1「先标称后鲁棒」第二次被真机证伪——不可约的管线属性(延迟、限速)不是"随机化选项",是 plant 本体,第一天就该全额建模。”