Train with self-collisions ON (filtering nested-link ghost pairs) - the reward wall prevents, the physics makes cheating impossible

Symptom

walk_v8 logged 107 frames of leg-on-leg contact while still earning 0.751 tracking score - because training-side self-collisions were OFF, leg clipping was literally imperceptible to the policy ("碰腿在训练里 根本感知不到").

Context

Enabling self-collisions naively is its own trap: an Isaac audit had shown PhysX auto-filters adjacent bodies (base-hip clean for free) but nested links generate ghost forces - calf and ankle_roll overlap 65 mm at the zero pose, producing 12x body-weight phantom forces. The v10 recipe: enable self-collisions, explicitly filter only the two nested pairs (l/r calf-ankle_roll), then run a zero-contact audit at three poses (nominal stand, walk crouch, swing-extreme) requiring contact count = 0, adding any residual pair to the filter and re-auditing; a 500-iter sanity run for NaN and an fps-cost record (measured -8.8%). Redundancy with the reward-side foot-distance wall was argued, not assumed: "N2 离得远(奖励侧预防),SC 碰了疼(物理侧兜底)" - the reward keeps distance at range, the physics makes contact hurt - so the v8-style "clip legs and still score" outcome becomes physically impossible.

Change

enabled_self_collisions=True + 2-pair filter + three-pose zero-contact audit (re-verified at 0.00 N after the later mass update) + fps budget recorded.

Outcome

Leg contact entered the training signal; the audit protocol caught the nested-pair ghost-force hazard before it corrupted training; combined with the calibrated distance wall, later versions held contact = 0 on hardware and in sim.

Mechanism

A hazard absent from the training physics cannot be learned about, no matter the reward; but collision meshes that interpenetrate at rest inject large fictitious forces if enabled blindly. Filtered enabling plus a pose-swept zero-contact audit gives true contact physics with no phantom energy - and layering prevention (reward) with consequence (physics) covers both learning and enforcement.

Applies when

• real robot self-contacts while training scored it healthy
• enabling self-collisions on a model with nested collision meshes
• deciding between reward-side and physics-side fixes for clipping