A 2-degree joint-zero calibration fix moved the whole runnable envelope - re-test old "cannot run" verdicts after recalibration
zero-offset-calibration-shifts-envelope.Date every hardware verdict with the calibration state; after any zero/mount recalibration, re-test previously condemned policy-power combinations and previously "unexplainable" posture offsets before attributing either to training or model.
Symptom
s1d was on record as "only runs at power 0.7" (kicked wildly at 0.8); after a calibration pass, the same policy ran 12 s at 0.8 with no kicking at all.
Context
The calibration had fixed a 2.08 deg zero offset on r_hip_roll - exactly the constant error source on the dominant joint of the kicking oscillation loop ("恰是乱踢振荡环主导关节的常值误差源"). The three-generation post-calibration hardware sweep also closed a second case: the robot's mysterious "backward lean" disappeared after calibration, and the sim-real posture difference collapsed from opposite-sign 5+ deg to same-sign ~2 deg ("后仰案实质了结") - the lean had been a sensing/zero artifact, not a mass-model error. Booked consequence: if the s1d recovery re-verifies, "真机可跑档整体 上移" - every policy's runnable power envelope shifts up, and downstream lineages' hardware expectations get revised.
Change
Joint-zero and mount calibration promoted from setup chore to a variable that dates hardware verdicts: verdicts about which power/scale levels a policy can run are conditioned on the calibration state they were measured under.
Outcome
One policy rehabilitated at a higher power level; one standing sim-real posture discrepancy closed without touching model or training; a pending re-verification booked rather than asserted.
Mechanism
A constant joint-zero error acts as a persistent disturbance injected at the feedback loop's most-loaded joint; near an oscillation threshold, removing a 2-degree bias is the difference between a stable and an unstable loop. Since the error is additive and machine-side, it shifts every policy's stability envelope simultaneously - which is why verdicts must carry their calibration date.
Conflicts
The s1d rehabilitation awaited one confirming re-run at the time of writing ("待复核一跑坐实") - the offset-as-cause reading is the head suspect, not a closed verdict.
Applies when
- a policy oscillates at a power level others tolerate
- sim and real disagree on a constant posture offset
- deciding whether to re-test old hardware verdicts after maintenance/calibration
“发现①:s1d@0.8 能跑了(旧账「只有 0.7 能跑」)——12s 无乱踢。头号嫌疑 = 标定修正:r_hip_roll offset 修 2.08°,恰是乱踢振荡环主导关节的常值误差源。… 发现②:「后仰」标定后消失 … sim-real 姿态差从反号 5°+ 收敛到同号 2°,后仰案实质了结。”