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Training Coach

The coach reads a training run and returns a diagnosis, in-whitelist proposals and an experiment plan — and every claim cites one of the cards below. This is that corpus: 22 methodology rules distilled from a real sim2real programme, and 171 episode cards behind them, each with the sentence in the war history it came from.

Doctrine

A report may cite any of these as doctrine-N.

  1. doctrine-1Contract freeze and fingerprint discipline

    The policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.

    Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).

    Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.

    contract-freeze-and-checkerlegacy-profile-pinningderived-asset-staleness-checkgain-profile-belongs-in-the-stamprecovery-two-policies-and-a-state-machinewalk-recovery-fsm-handoff

  2. doctrine-2Attribution by resolved training params - never eval-override knobs

    Capability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.

    Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).

    Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.

    kd-bandwidth-mu-law-attributiondeploy-knob-attribution-before-retrainingcycle-time-override-is-oodresolved-config-is-source-of-truth

  3. doctrine-3PASS gates become constraints; FAIL gates become objectives

    Once a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.

    Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.

    Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".

    fixed-acceptance-matrix-per-rungpreregistered-stop-criteria-per-rung

  4. doctrine-4One variable per ladder rung - counted against what the checkpoint saw

    A rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.

    Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.

    Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.

    resume-state-dr-auditorthogonal-batch-with-ablation-orderfill-the-missing-factorial-cell

  5. doctrine-5Pre-register risks, readings, and stop criteria before the ladder

    Before a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.

    Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).

    Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.

    preregister-risks-and-fork-readingspreregistered-stop-criteria-per-rungpreregistered-real-expectationsfeasibility-accounts-lock-design-point

  6. doctrine-6Plant parameters are measured, never invented

    Every plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.

    Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).

    Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.

    friction-measured-not-guessedarmature-n2-rotor-inertiatorque-limit-shape-by-measured-peakslatency-lerp-reverse-extrapolationfeasibility-accounts-lock-design-pointsim-api-friction-columnsget-up-feasibility-accounts-before-trainingsingle-support-gain-authority-probe

  7. doctrine-7Sim2sim gate before sim2real - under deployment conditions

    Every checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).

    Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).

    Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.

    sim2sim-gate-before-sim2realeval-plant-honesty-contact-paramspipeline-latency-is-plant-not-drbody-frame-velocity-api-audittorque-penalty-bought-by-leg-bracingtorque-disagreement-between-simulators-unresolved

  8. doctrine-8Observation honesty - the actor's inputs are a hardware contract

    The actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.

    Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).

    Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.

    observation-honesty-critic-onlyhistory-obs-needs-plant-variationreward-observability-limitdeploy-heading-loop-and-align-training

  9. doctrine-9Reward economics are audited in realized currency

    Reward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.

    Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).

    Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.

    realized-contribution-auditreward-cost-of-ignoring-auditgate-new-reward-terms-by-commandignore-floor-diagnosiscalibrate-threshold-between-healthy-and-sickcalibration-threshold-with-withdrawal-clauseinert-reward-term-auditseated-basin-dead-exp-kerneltail-torque-needs-hinge-on-computed-demand

  10. doctrine-10The zero-cost option must be the desired behavior

    For every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.

    Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).

    Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.

    penalize-the-slip-not-the-jointsaturation-cheating-zero-rate-costmoving-gate-42x-stand-taxtermination-closes-degenerate-basinpenalty-gate-is-an-escape-hatchsoft-limit-penalty-charges-nominal-poseunpriced-foot-attitude-is-a-free-variableenumerate-cheapest-cheats-before-trainingbinary-band-reward-fake-touchdown

  11. doctrine-11Measurement discipline: independent referees, signs, distributions

    A disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.

    Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).

    Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.

    independent-referee-for-metric-disputesbody-frame-velocity-api-auditsame-sign-response-is-yaw-biasmedian-hides-bimodal-distributionratio-metrics-need-absolute-checkheading-integral-not-body-ratesame-distribution-reward-comparisonmultiseed-sign-test-for-driftsingle-impulse-recovery-is-chaotic

  12. doctrine-12The deployment pipeline is plant

    Irreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.

    Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).

    Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.

    pipeline-latency-is-plant-not-drpower-scale-hurts-nonforward-axesdeploy-scaling-not-training-equivalentteleop-command-band-per-axislatency-dr-covers-measured-pipelinedeploy-rate-limiter-windupslew-anchor-is-an-integratorbeta-anchored-action-targetpower-derating-cuts-full-range-contract

  13. doctrine-13DR budget is finite; its distribution is the measured support

    Robustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.

    Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).

    Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.

    push-dr-conditional-budget-conservationdr-tail-plant-continuationconstant-value-dr-overfits-margintask-shaping-before-plant-hardeningcom-randomization-forces-leg-spreadcom-dr-rollback-on-symptomthin-dr-judged-by-channel-coveragefriction-priority-re-measured-after-plant-change

  14. doctrine-14Gates measure what hardware feels: posture, margins, stripped assists

    Acceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.

    Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).

    Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.

    task-metrics-vs-posture-metricsstand-gate-posture-not-survivalconstant-value-dr-overfits-marginsuspension-probe-removes-free-stabilizerhip-roll-sum-predicts-lateral-driftchirality-scored-separatelylow-speed-commands-reward-draggingend-state-confusion-matrixfrozen-acceptance-distribution-and-pinned-seedvideo-as-acceptance-recordepisode-length-bounds-what-a-gate-seesremoved-wall-returns-on-hardware

  15. doctrine-15Fork and root selection: recoverability, maturity, frozen rewards

    Choose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.

    Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).

    Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.

    fork-root-recoverable-shortfallroot-maturity-vs-product-qualityfine-tune-reward-change-falsified

  16. doctrine-16Curricula: verified engagement, lineage counters, disease-phase gating

    Automatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.

    Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).

    Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.

    auto-curriculum-engagement-checkcurriculum-counter-lineage-stepsgate-penalties-to-the-disease-phaseaggregate-metrics-mask-subgroup-failurebucket-share-is-not-a-gradient-levercurriculum-criterion-conditioned-on-lagging-categoryper-step-income-drives-speed-time-gatetime-gate-vs-wide-stance-retire-the-fix

  17. doctrine-17Probe before training: feasibility first, hypotheses in tables

    After two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.

    Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).

    Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).

    open-loop-probe-before-reward-tuninghypothesis-table-code-auditperiod-doubling-evidence-racesuspended-test-isolates-actuator-authorityconfiguration-probe-wall-not-slopeprone-dead-end-is-foot-placementdof-vel-penalty-is-not-a-pacing-knobamplitude-cut-falsified-yaw-fix

  18. doctrine-18External advice is recomputed locally; values transfer as ratios

    Every external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.

    Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).

    Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.

    external-advice-audit-against-own-arithmetictransfer-ratios-not-absoluteslatency-dr-covers-measured-pipelinereference-structure-fk-amplitude-divisioncycle-average-tracking-for-gait-quantitiesadvisor-paraphrase-vs-paper

  19. doctrine-19Hardware sessions are scripted experiments, not tuning sessions

    Real-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.

    Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).

    Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.

    risk-ordered-real-deploymentbattery-bracketed-real-abknow-zero-command-behaviorpush-test-chirality-protocolno-field-tuning-protocolreversible-single-variable-field-experimentssim-veto-needs-real-confirmationfirst-real-get-up-violent-stage-one-policystaged-hang-mat-floor-for-get-uppower-cycle-preflighttwo-machine-config-disciplinefall-guard-becomes-a-statehardware-log-is-the-attribution-input

  20. doctrine-20Close questions in writing; restart when the debt is structural

    Audited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.

    Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).

    Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.

    frozen-verdicts-semantic-boundariesstale-verdicts-under-old-stackzero-offset-calibration-shifts-envelopeplant-swap-invariants-vs-shiftsfreeze-lineage-fix-structure-restartminimal-reward-table-with-provenancewrite-hardware-verdicts-back

  21. doctrine-21Name the quantity in the space it lives in

    A goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.

    Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).

    Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.

    joint-space-proxy-for-task-space-quantitycontact-detector-single-signal-lieszero-partial-credit-is-not-an-iteration-problemheading-integral-not-body-rate

  22. doctrine-22Continuation needs a live gradient; a release is chosen by a scan

    Continue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.

    Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).

    Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.

    converged-continuation-is-poisoncheckpoint-choice-is-a-full-gate-scanstance-decided-by-get-up-pathstop-stacking-roll-back-and-auditcurriculum-history-is-part-of-the-productcontinuation-budget-not-from-zeroroot-maturity-vs-product-quality

Experience cards

49 cards matching “calibration-threshold-with-withdrawal-clause”.

  • Write each config's expected hardware signature before the session - and if reality disagrees, change the books, not the conclusionpreregistered-real-expectations
    Replicatedomnireal-acceptancereal-acceptanceprocesssim2sim

    Before hardware runs, write per-config expected signatures and the disagreement rule (hardware outranks sim; discrepancies get recorded, not reconciled); validate the harness by checking it reproduces at least one known real behavior.

    Symptom

    Hardware impressions are easily narrated after the fact; without written expectations, any real-robot outcome can be made to "match" the sim story.

    Context

    The S2 acceptance sheet carried a section titled "sim 侧预注册预期 (事后核对, 不许事后改)" - per-configuration behavioral signatures written before the session: s1e@0.8 the disturbance king (push 159/160, zero chirality, all-mu 20/20) at the cost of speed gates 0/20 and zero-command wander ~0.98 m with -29.5 deg/20 s rotation; fric-3000 "walks accurately but is easier to push over"; fric-2400 neither. Credibility check included: the sim harness had reproduced the already-recorded real behavior (pace in place + right drift + net rotation -30 deg/20 s), which "提高本单全部预期的可信度". The anomaly clause fixed the epistemics in advance: if results systematically disagree with sim, "不改结论改账" - don't massage the conclusion, write the discrepancy into the books, and per the earlier zero-warning lesson, hardware wins.

    Change

    Every hardware session ships with a pre-registered expectation table (signature per config), a baseline-match credibility check, and a written precedence rule for disagreement.

    Outcome

    The A/B session became falsifiable: agreement confirms the proxy, disagreement is booked as a proxy-bias finding rather than argued away.

    Mechanism

    Pre-registration converts qualitative hardware sessions into tests of the sim-to-real mapping itself; a reproduced known behavior calibrates trust in the remaining predictions; and fixing "who wins on disagreement" beforehand prevents authority from drifting to whichever source flatters the plan.

    Applies when

    • planning any hardware acceptance or A/B session
    • the sim harness's credibility in this regime is unestablished
    • post-session write-ups tempt narrative fitting
    “⚠️ sim 复现了真机已记录的「原地踏步 + 右漂 + 净旋 −30°/20s」—— harness 与真机行为对得上, 提高本单全部预期的可信度。… 结果与 sim 系统性不符 → 不改结论改账: 写进 README 该节, 按 「Isaac 指标三次零预警」的教训, 以真机为准。”
    train/REAL_RUN_S2.md § 2. sim 侧预注册预期 (事后核对, 不许事后改) / 4. 异常处置
  • A nonzero response with the same sign for + and - commands is bias, not abilitysame-sign-response-is-yaw-bias
    Replicatedomnisim-evalmeasurementgate-batteryattribution

    Before crediting any directional skill, test both command signs: response must flip sign with the command; a same-signed pair is a bias to subtract, not an ability to report.

    Symptom

    Root-selection probe showed nonzero wz "tracking percentages" on turn commands, tempting the read that candidates could partially turn.

    Context

    During C-ladder root selection, s1e-500's measured yaw rate was +0.084 rad/s for cmd +0.3 and +0.093 rad/s for cmd -0.3 - same sign both ways. The same check on the C2 baseline gave wz+0.20 -> -0.13 and wz-0.20 -> +0.12 (again same sign), while the alternative root s2e_pd-1400 gave +0.16 / -0.16 - opposite signs, i.e. a genuine 16% command response.

    Change

    Reading corrected and written into the execution sheet: percentages on directional commands are meaningless unless the +cmd and -cmd responses have opposite signs; all three candidates were re-classified as "cannot turn, cannot sidewalk - C2/C3/C4 learn from zero". Acceptance criteria thereafter required "tracking >=50% AND left/right opposite-signed".

    Outcome

    Prevented crediting turn/sidewalk ability that did not exist; the antisymmetry clause became a standing part of every turn and sidewalk PASS condition (C2, C4, C4-redo levels all carry "且左右反号").

    Mechanism

    A constant yaw (or lateral) bias projects onto any command's sign convention and shows up as fake fractional tracking; only sign-antisymmetry under command reversal distinguishes a feedback response to the command from an open-loop offset.

    Applies when

    • evaluating turn/sidewalk/any signed-command tracking percentages
    • a candidate shows partial tracking on an axis it was never trained on
    • writing PASS criteria for a new directional skill
    “C2/C3 那些非零的 wz 百分比不是转向能力 —— 转向+ 与 转向− 的实测同号(s1e:cmd +0.3 → +0.084,cmd −0.3 → +0.093 rad/s),那是恒定偏航偏置。… 三个候选都不会转、都不会侧走。”
    train/C_LADDER_RUN.md § 0. 读数纠正(重要,别引错)
  • Before training a one-leg stand the spec named the cheapest cheats - hopping on the support foot, a raised foot resting unloaded, a leg tripod - and gave each a countermeasure and a gate; one still appeared and was caught by exactly those gatesenumerate-cheapest-cheats-before-training
    Observed onceonelegreward-shapingreward-shapinggate-battery

    Before training, list the cheapest behaviours that would satisfy each reward term without doing the task, give each a countermeasure in the reward and a gate in acceptance, and prove the intended behaviour is reachable with a probe - then treat any gate the policy games as evidence about the reward, not the gate.

    Symptom

    The literature's single-leg benchmark reports eight state-of-the-art general policies holding a clean one-leg stand 0 times out of 90 - they survive by sneaking steps and hops - so the task's first adversary was the policy's own cheating.

    Context

    The spec's shape self-check ("what is the zero-cost option?") listed, for the one-foot bucket: the cheapest cheat, a foot resting on the ground without load, countered by a 5 N contact threshold plus positive swing income; the second cheapest, small hops on the support foot to reset balance, countered by a continuous support-air penalty plus a gate of zero support-foot flight segments. The probe that preceded training had already seen a third: early low-lift postures "survived" by pressing the swing foot at 78-95 N, a leg tripod, removed by folding the shank back. The two-foot bucket was checked too: its zero-cost behaviour is ordinary standing, with no odd base state.

    Change

    Countermeasures and gates written before training: swing-contact and support-air penalties, gate 2 (zero swing-foot contact frames above 5 N), gate 3 (zero support-foot flight segments).

    Outcome

    The first run still found the unloaded-foot cheat (a binary reward band gave it no gradient to lift) - and it was caught, by the contact gates and the cross-simulator comparison, not discovered on hardware. The retrained V0 passed all gates 40/40, including zero support-foot flight after the flight detector was corrected.

    Mechanism

    A policy optimizes the reward, not the intent; the cheapest behaviours that satisfy the reward are predictable from the reward's structure, and a gate written for each before training turns a silent cheat into a failed row.

    Applies when

    • designing rewards for balance, contact or "hold still" tasks
    • benchmark policies are known to cheat the task
    • writing acceptance gates for a new skill
    “文献里 8 个 SOTA 通用策略在单脚站基准上 0/90 干净保持, 全靠偷步偷跳活命,这是本任务的第一反作弊对象 … 单脚桶下最便宜的作弊是"脚虚放地上不受力"——接触判定 >5 N 力阈(沿用),配 swing_height_band 正收入拉开。 … 第二便宜是"支撑脚小跳重置"——support_air_penalty 连续罚 + 验收门支撑脚腾空段=0 双保险。”
    git:Lucen V2@origin/oneleg-line:train/ONELEG_V0_SPEC.md § §0 目标口径 / §5 形状自检(零成本选项是什么)
  • The restart reward table lists a reason for every term AND a lesson for every exclusion - absent terms are removed, not zero-weightedminimal-reward-table-with-provenance
    Mechanism understoodomnireward-shapingreward-shapingprocesscontract-freeze

    Maintain the reward table as an evidence ledger: every term cites the episode that justifies it, every excluded term cites the episode that convicted it (including the development stage it is valid at), and retired terms are deleted from the config, never left at weight zero.

    Symptom

    Seven walk generations had accumulated an entangled reward table where nobody could say which term earned its place; the restart needed a table that could be audited line by line.

    Context

    The minimal table v2 was built under three written principles: "一项管 一件事、结构性反抬脚的项一个不留、塑形只留一套相位逻辑;不在表里的一律 不加" (one term per job; zero structurally-anti-lift terms; exactly one phase-shaping logic; nothing outside the table gets added). Every row carries its provenance (e.g. base_height target = standing height cites the v4 crouch lesson; split x/y tracking cites the merged-exp gradient hole; world-frame yaw cites the v1/v3 body-frame lesson). Every EXCLUSION carries its same-type precedent: feet_landing_vel out because it is poison while the gait is unformed (drag pays 0, lifting pays - the v4-clearance / v8a-B "reverse threshold" family) though it was fine in v7 when the gait already existed - term validity depends on developmental stage; feet_air_time out with its measured non-lever evidence (v6 had it at 2.0 and still lifted 4 mm); and replaced terms are REMOVED from the config ("置 None,不是权重 0 挂着") so audits see truth, not dormant weight.

    Change

    Reward table rebuilt as ~20 rows each with weight + provenance column; exclusion list maintained alongside with the falsifying episode for each; dormant terms deleted rather than zeroed.

    Outcome

    Later revisions (S1.2/S1.3) modified the table by citing and updating specific rows' evidence rather than re-arguing the whole design; the table doubled as the lineage's reward-lesson index.

    Mechanism

    A reward table is a set of standing hypotheses; attaching each row's evidence makes revisions targeted and reversible, and recording why a term is absent prevents the cycle of re-adding known poisons. Deleting vs zero-weighting matters because config audits and DR interactions see the term either way - a zero-weight term is dormant complexity waiting to be flipped on wrongly.

    Applies when

    • designing a reward table for a restart or new task
    • someone proposes re-adding a previously removed term
    • auditing which reward rows still earn their place
    “原则:一项管一件事、结构性反抬脚的项一个不留、塑形只留一套相位逻辑;不在表里的一律不加 … feet_landing_vel(评审 #4):拖地时代价恒 0、抬脚才收费——与 v4-clearance/v8a-B 同属「反抬脚门槛」家族,步态未成形时是毒;v7④ 加它时步态已存在。… 已从 cfg 移除(置 None),不是权重 0 挂着。”
    train/OMNI_V0_SPEC.md § 3. 最小奖励表 v2 / 明确不带
  • Teleop fed the sidewalk axis a command beyond its training band - feet clipped; give each axis its own speed settingteleop-command-band-per-axis
    Mechanism understoodomnireal-deployreal-acceptancehardwareattribution

    Give every command axis its own teleop scale, clamped to that axis's training band, and reproduce any hardware incident in sim with the exact deployed command values before touching training.

    Symptom

    Robot stepped on its own foot when sidewalking left under teleop - and only when going left.

    Context

    The teleop tool used one speed setting for all axes: --teleop-speed 0.20 applied to A/D sent cmd_vy = 0.20, above the training band's top (0.08-0.18) where foot-spacing margin is thinnest. Sim reproduction of the incident (product policy, pw0.8, 5 seeds x 20 s, true collision threshold = single foot width 104 mm): at vy 0.20 the minimum foot distance was 111-115 mm - 7-11 mm from self-collision - vs 147 mm at vy 0.10. Left was 4x more dangerous than right (25% vs 6% of time inside the 160 mm soft wall at vy 0.10), matching the left-only symptom; the margin did not degrade over time (pressing more just lengthened exposure).

    Change

    deploy_policy gained --teleop-side (default 0.10), separating the lateral speed from the forward speed so each axis's teleop command sits inside its own trained band.

    Outcome

    Command now inside the band with 43 mm margin at default; the incident became a quantified, reproduced, closed account rather than a mystery.

    Mechanism

    The policy's competence envelope is the training command distribution per axis; teleop mappings that share one scalar across axes silently command out-of-band inputs on the weakest axis. Asymmetric risk (left vs right) came from the policy's own chirality bias, so a symmetric command produced an asymmetric hazard.

    Applies when

    • wiring a joystick/teleop layer over a learned policy
    • a hardware incident occurs on one command direction only
    • training bands differ across command axes
    “A/D 一直与 W/S 共用速度档,所以按 A 下发的是 vy = 0.20 —— 既超训练带(0.08~0.18)上沿 … 0.20(遥控实际值)| 111~115 mm | 7~11 mm … 且左比右危险 4 倍 … 处置:deploy_policy 新增 --teleop-side(默认 0.10),侧移与前进档分开。”
    train/C_LADDER_RUN.md § 3p. 一 向左走踩到自己 → --teleop-speed 0.20 同时喂给了 vy
  • Continuing a converged policy on a change that carried no new gradient drifted its transfer from 100/98% to 80/28% over 3,000 iterations while every Isaac gate stayed perfect - scan every checkpoint on the second simulator's friction axisconverged-continuation-is-poison
    Observed oncerecoverytraining-runfork-selectionsim2simcurriculum

    Before continuing a converged policy, check that the change creates a live gradient; if it does not, cap the budget at a few hundred iterations, and in every continuation scan each checkpoint on the second simulator's transfer axis (for example low friction) - trainer-side gates can stay perfect while transfer decays.

    Symptom

    V2.7-A (swap the flat_feet term for a compensated version, continue from v2_6c) finished with the line's best Isaac score (100%) and a MuJoCo transfer collapse: mu 1.0 98 -> 80%, mu 0.4 98 -> 28%; the stance it was meant to widen had not moved.

    Context

    The new term's calibration run showed a near-zero tax from the start: the policy already satisfied it, so the reward landscape offered nothing new. A checkpoint scan on MuJoCo mu {1.0, 0.4} located the damage: +100 iterations 100/98% (better than the baseline), then 86/54, 60/38, 80/28 - monotonic decay with training length, while entropy and action noise rose (7.77 -> 8.18, 0.588 -> 0.612): drift, not sharpening.

    Change

    Rule written in: with no new gradient, a continuation budget is short (at most a few hundred iterations) and the MuJoCo transfer axis enters every checkpoint scan. The next rung (V2.7b, a live stance-width gradient) was budgeted at 1,000 iterations with mu {1.0, 0.4} scans every 100 and a stop-on-signal rule.

    Outcome

    V2.7b kept transfer at the same depth (mu 1.0 98% / mu 0.4 92% at +1,000, where A had already rotted to 86/54) and at +3,000 (100/96%): a live gradient preserved transfer. V2.8 then broke that pattern (mu 0.4 2%): the gradient must also be compatible with the policy's existing form.

    Mechanism

    On a converged reward landscape PPO keeps updating without a signal to follow, and the random walk is pulled toward whatever the training plant rewards idiosyncratically - invisible in the trainer's own gates.

    Conflicts

    The drift mechanism is the spec's reading of one decay series plus one contrasting run; V2.8 is recorded as an exception to "live gradient keeps transfer".

    Applies when

    • fine-tuning a converged policy with a small reward change
    • a continuation run's trainer-side metrics improve while real or cross-sim results worsen
    • choosing which checkpoint of a continuation to ship
    “**checkpoint 扫定死因**(μ1.0/μ0.4):**29500(+100 iter)= 100/98%** (优于基线!)→ 30400 = 86/54 → 31400 = 60/38 → 32398 = 80/28 —— **迁移随续训长度单调衰减**。 … **教训入库:收敛均衡上的长续训是毒药 —— 无新梯度时 续训预算须短(≲数百 iter),且 MuJoCo 迁移轴必须进 checkpoint 扫描。**”
    git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §43 结果:V2.7-A 判 FAIL —— 换刀本身无罪,毒在续训预算
  • Every power cycle starts with the same read-only pre-flight - read the buses, check the torque limits against 12/17/11, verify the IMU axes, check the ports after any new USB device - and any reassembly re-measures the joint zerospower-cycle-preflight
    Observed onceinfrareal-deployreal-acceptancehardwareprocess

    Start every powered session with a fixed, read-only pre-flight - bus responses, torque limits equal to the simulated ones, IMU axes, device identities - and re-measure joint zeros after any mechanical reassembly before running a policy.

    Symptom

    Hardware state drifts between sessions in ways no policy can see: a motor that stops answering after a power cycle, a torque limit that differs from the one simulated, an IMU axis flipped, two USB devices swapping identities, a joint zero moved by reassembly.

    Context

    The runbook's session order before any policy runs: read every motor on both CAN buses without enabling them (the first command after every power cycle); set_torque --check, all twelve motors must read 12/17/11 N*m, and any difference is written back; imu_reader --verify-axes, where the operator tilts the robot forward and to the right and every check must pass before continuing; check_ports after plugging in any new USB device (the IMU and a CAN adapter once collided on USB identity). After re-mounting motors: read the buses, then re-measure the calibration offsets (three repeats, written back) - "skipping it means running everything on the wrong zero". Hanging checklists repeat the torque-limit check (the deploy script also self-checks at start).

    Change

    A fixed, read-only pre-flight run in the same order every session.

    Outcome

    The runbook records one earlier hardware check in the same spirit: all 12 motors' implied kp fell within 18.4-22.0 for a commanded 20, inside the kp randomization range used in training.

    Mechanism

    A policy transfers only if the plant matches the one it was evaluated on; the pre-flight turns silent hardware drift into a failed check before the robot moves.

    Applies when

    • the first command after powering a robot on
    • after swapping adapters, cables or motors
    • a policy that worked last session suddenly behaves differently
    “python tools/set_torque.py --check # 12 颗应全对 12/17/11, 有 diff 就 --write … 插任何新 USB 设备后都先跑一次 check_ports.py(IMU 和 CANable 的 USB 身份撞过车) … python tools/calib_stance.py --repeat 3 --write # 重标 offset —— 8/9/10 重新装, 机械零位变了”
    RL系统/FOLLOW THIS copy 2.md § WALK / STAND 每次开始前 / 换CAN / 装回后必做两件
  • Order hardware runs by sim risk, gate each stage on the last, and put the fragile cell last with a spotterrisk-ordered-real-deployment
    Replicatedomnireal-deployreal-acceptanceprocess

    Script hardware sessions as a risk ladder: baseline first, sim-riskiest last with a spotter, suspended smoke before ground, each stage gated on the previous, environment (floor mu) recorded as a selection input - and stop at the stage that misbehaves.

    Symptom

    Five policy-x-gain combinations had to go on hardware in one session, with sim survival ranging from 20/20 down to 17/20 (and zero-command survival down to 2/20) - an unordered session risks breaking the robot on an avoidable run.

    Context

    The execution sheet fixed the order as sim-risk low to high, control baseline first (current SOTA establishes the floor reference), the fragile cell (fric-2400@kd1.0) last with a person spotting throughout. Stage gating: suspended smoke (feet off ground, 10 s each, all five pass before anything touches down) -> suspended with IMU and forward command (gait forms in the air) -> grounded runs -> speed raise only for combos that survived the previous stage -> zero-command tests only with a spotter, ordered by sim zero-cmd survival, with the 2/20 cell skipped by default. Preconditions include recording the floor material and estimating mu (if mu <~0.6, sim says pick the kd1.2 gain as main), port/CAN self-check, calibration frozen. Any stage failing stops the session at that stage: "任一段出问题就停在那一段, 不要跳到下一段".

    Change

    Session structured as a risk ladder with per-stage gates instead of a flat checklist; per-combo sim survival numbers written into the run table as the ordering key.

    Outcome

    The session design localized any failure to the cheapest stage that could reveal it, kept the robot safe for the informative fragile run, and made the control baseline available before any comparison run.

    Mechanism

    Hardware sessions consume a shared budget (robot integrity, battery, floor time); ordering by predicted risk means information is bought cheapest-first, and stage gates convert an expensive failure into a cheap earlier one. Baselines run first because every later reading is relative to them.

    Applies when

    • taking multiple policies/configs to hardware in one session
    • a candidate is known-fragile in sim but must be measured
    • writing a deployment runbook for a new robot
    “跑序 = sim 风险从低到高, 最险的放最后 (依据 = 存活门/零指令存活) … ⑤ 是 sim 里最脆的一格 … 放最后跑, 全程留人扶, 起步即给 cmd, 零指令不做。… 任一段出问题就停在那一段, 不要跳到下一段。”
    train/REAL_RUN_S2.md § 上机名单 / 全部命令
  • Two machines, one configuration - every gain, offset and torque limit changes only in robot.yaml, whoever edits pushes at once, both checkouts show the same commit before the robot moves, and a pulled policy file is size-checked and synced before power-offtwo-machine-config-discipline
    Observed onceinfrareal-deployprocesshardwarecontract-freeze

    Treat the robot's configuration as a versioned artifact with one source of truth, push every change immediately, verify identical commits on every machine before a hardware session, keep hardware limits in the repo and the firmware in sync in both directions, and verify transferred model files (size, digest) before running them.

    Symptom

    The robot's onboard computer runs the bridge and deploy scripts from its own checkout while training and analysis happen on other machines; a hot fix left on one side, or a half-written file, silently makes the robot run something other than what was evaluated.

    Context

    The operator runbook's "wall version" of the two-machine discipline: configuration changes only in robot.yaml (calibration offset/sign, gains, torque limits), committed and pushed from the Mac, pulled on the robot, bridge restarted; code is not edited on the robot, and if it is, it is committed and pushed on the spot - nothing unpushed overnight; 30 seconds before every real-robot session both checkouts must show a clean status and the same last commit hash; changing tau_max requires writing the motor's limit_torque too (and the reverse); re-zeroed motors require re-measuring offsets. The recovery line added: after pulling on the robot, check the ONNX is not zero bytes (a lesson from a corruption incident on 08-12) and sync before cutting power; the recovery and main lines are separate worktrees, each pulled with --ff-only.

    Change

    Operating rules, pinned on the wall and repeated in the hanging checklists ("git pull, both machines on the same commit").

    Outcome

    The sources record the rules and the incident that produced the size check; they do not record a count of sessions the rules caught.

    Mechanism

    A policy is evaluated against one configuration; any divergence between the machines, or a truncated file, turns a hardware result into a result about an unknown configuration.

    Applies when

    • a robot's onboard computer and a workstation both hold the configuration
    • someone hot-fixes code or gains on the robot
    • model files are copied or pulled to the robot before a session
    “改配置只改 robot.yaml(标定 offset/sign、增益、限扭全在里面)→ Mac git commit + push → NX git pull → 重启桥。 … 谁改完谁立刻推,永远不留未推送的改动过夜。 … 每次上真机前 30 秒检查:两边 git status 干净、git log -1 哈希一致。 … 铁律不变:改 tau_max 必须同步写电机 limit_torque(反之亦然);电机重新标零后 offset 必须重测回填 yaml。”
    RL系统/FOLLOW THIS copy 2.md § ② 双机维护纪律(贴墙版)