Training Coach

Doctrine

A report may cite any of these as doctrine-N.

1. doctrine-1Contract freeze and fingerprint discipline

   The policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.

   Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).

   Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.

   contract-freeze-and-checkerlegacy-profile-pinningderived-asset-staleness-checkgain-profile-belongs-in-the-stamprecovery-two-policies-and-a-state-machinewalk-recovery-fsm-handoff

2. doctrine-2Attribution by resolved training params - never eval-override knobs

   Capability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.

   Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).

   Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.

   kd-bandwidth-mu-law-attributiondeploy-knob-attribution-before-retrainingcycle-time-override-is-oodresolved-config-is-source-of-truth

3. doctrine-3PASS gates become constraints; FAIL gates become objectives

   Once a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.

   Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.

   Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".

   fixed-acceptance-matrix-per-rungpreregistered-stop-criteria-per-rung

4. doctrine-4One variable per ladder rung - counted against what the checkpoint saw

   A rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.

   Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.

   Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.

   resume-state-dr-auditorthogonal-batch-with-ablation-orderfill-the-missing-factorial-cell

5. doctrine-5Pre-register risks, readings, and stop criteria before the ladder

   Before a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.

   Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).

   Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.

   preregister-risks-and-fork-readingspreregistered-stop-criteria-per-rungpreregistered-real-expectationsfeasibility-accounts-lock-design-point

6. doctrine-6Plant parameters are measured, never invented

   Every plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.

   Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).

   Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.

   friction-measured-not-guessedarmature-n2-rotor-inertiatorque-limit-shape-by-measured-peakslatency-lerp-reverse-extrapolationfeasibility-accounts-lock-design-pointsim-api-friction-columnsget-up-feasibility-accounts-before-trainingsingle-support-gain-authority-probe

7. doctrine-7Sim2sim gate before sim2real - under deployment conditions

   Every checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).

   Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).

   Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.

   sim2sim-gate-before-sim2realeval-plant-honesty-contact-paramspipeline-latency-is-plant-not-drbody-frame-velocity-api-audittorque-penalty-bought-by-leg-bracingtorque-disagreement-between-simulators-unresolved

8. doctrine-8Observation honesty - the actor's inputs are a hardware contract

   The actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.

   Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).

   Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.

   observation-honesty-critic-onlyhistory-obs-needs-plant-variationreward-observability-limitdeploy-heading-loop-and-align-training

9. doctrine-9Reward economics are audited in realized currency

   Reward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.

   Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).

   Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.

   realized-contribution-auditreward-cost-of-ignoring-auditgate-new-reward-terms-by-commandignore-floor-diagnosiscalibrate-threshold-between-healthy-and-sickcalibration-threshold-with-withdrawal-clauseinert-reward-term-auditseated-basin-dead-exp-kerneltail-torque-needs-hinge-on-computed-demand

10. doctrine-10The zero-cost option must be the desired behavior

    For every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.

    Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).

    Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.

    penalize-the-slip-not-the-jointsaturation-cheating-zero-rate-costmoving-gate-42x-stand-taxtermination-closes-degenerate-basinpenalty-gate-is-an-escape-hatchsoft-limit-penalty-charges-nominal-poseunpriced-foot-attitude-is-a-free-variableenumerate-cheapest-cheats-before-trainingbinary-band-reward-fake-touchdown

11. doctrine-11Measurement discipline: independent referees, signs, distributions

    A disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.

    Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).

    Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.

    independent-referee-for-metric-disputesbody-frame-velocity-api-auditsame-sign-response-is-yaw-biasmedian-hides-bimodal-distributionratio-metrics-need-absolute-checkheading-integral-not-body-ratesame-distribution-reward-comparisonmultiseed-sign-test-for-driftsingle-impulse-recovery-is-chaotic

12. doctrine-12The deployment pipeline is plant

    Irreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.

    Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).

    Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.

    pipeline-latency-is-plant-not-drpower-scale-hurts-nonforward-axesdeploy-scaling-not-training-equivalentteleop-command-band-per-axislatency-dr-covers-measured-pipelinedeploy-rate-limiter-windupslew-anchor-is-an-integratorbeta-anchored-action-targetpower-derating-cuts-full-range-contract

13. doctrine-13DR budget is finite; its distribution is the measured support

    Robustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.

    Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).

    Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.

    push-dr-conditional-budget-conservationdr-tail-plant-continuationconstant-value-dr-overfits-margintask-shaping-before-plant-hardeningcom-randomization-forces-leg-spreadcom-dr-rollback-on-symptomthin-dr-judged-by-channel-coveragefriction-priority-re-measured-after-plant-change

14. doctrine-14Gates measure what hardware feels: posture, margins, stripped assists

    Acceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.

    Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).

    Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.

    task-metrics-vs-posture-metricsstand-gate-posture-not-survivalconstant-value-dr-overfits-marginsuspension-probe-removes-free-stabilizerhip-roll-sum-predicts-lateral-driftchirality-scored-separatelylow-speed-commands-reward-draggingend-state-confusion-matrixfrozen-acceptance-distribution-and-pinned-seedvideo-as-acceptance-recordepisode-length-bounds-what-a-gate-seesremoved-wall-returns-on-hardware

15. doctrine-15Fork and root selection: recoverability, maturity, frozen rewards

    Choose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.

    Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).

    Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.

    fork-root-recoverable-shortfallroot-maturity-vs-product-qualityfine-tune-reward-change-falsified

16. doctrine-16Curricula: verified engagement, lineage counters, disease-phase gating

    Automatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.

    Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).

    Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.

    auto-curriculum-engagement-checkcurriculum-counter-lineage-stepsgate-penalties-to-the-disease-phaseaggregate-metrics-mask-subgroup-failurebucket-share-is-not-a-gradient-levercurriculum-criterion-conditioned-on-lagging-categoryper-step-income-drives-speed-time-gatetime-gate-vs-wide-stance-retire-the-fix

17. doctrine-17Probe before training: feasibility first, hypotheses in tables

    After two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.

    Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).

    Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).

    open-loop-probe-before-reward-tuninghypothesis-table-code-auditperiod-doubling-evidence-racesuspended-test-isolates-actuator-authorityconfiguration-probe-wall-not-slopeprone-dead-end-is-foot-placementdof-vel-penalty-is-not-a-pacing-knobamplitude-cut-falsified-yaw-fix

18. doctrine-18External advice is recomputed locally; values transfer as ratios

    Every external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.

    Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).

    Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.

    external-advice-audit-against-own-arithmetictransfer-ratios-not-absoluteslatency-dr-covers-measured-pipelinereference-structure-fk-amplitude-divisioncycle-average-tracking-for-gait-quantitiesadvisor-paraphrase-vs-paper

19. doctrine-19Hardware sessions are scripted experiments, not tuning sessions

    Real-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.

    Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).

    Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.

    risk-ordered-real-deploymentbattery-bracketed-real-abknow-zero-command-behaviorpush-test-chirality-protocolno-field-tuning-protocolreversible-single-variable-field-experimentssim-veto-needs-real-confirmationfirst-real-get-up-violent-stage-one-policystaged-hang-mat-floor-for-get-uppower-cycle-preflighttwo-machine-config-disciplinefall-guard-becomes-a-statehardware-log-is-the-attribution-input

20. doctrine-20Close questions in writing; restart when the debt is structural

    Audited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.

    Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).

    Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.

    frozen-verdicts-semantic-boundariesstale-verdicts-under-old-stackzero-offset-calibration-shifts-envelopeplant-swap-invariants-vs-shiftsfreeze-lineage-fix-structure-restartminimal-reward-table-with-provenancewrite-hardware-verdicts-back

21. doctrine-21Name the quantity in the space it lives in

    A goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.

    Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).

    Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.

    joint-space-proxy-for-task-space-quantitycontact-detector-single-signal-lieszero-partial-credit-is-not-an-iteration-problemheading-integral-not-body-rate

22. doctrine-22Continuation needs a live gradient; a release is chosen by a scan

    Continue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.

    Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).

    Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.

    converged-continuation-is-poisoncheckpoint-choice-is-a-full-gate-scanstance-decided-by-get-up-pathstop-stacking-roll-back-and-auditcurriculum-history-is-part-of-the-productcontinuation-budget-not-from-zeroroot-maturity-vs-product-quality

Experience cards

157 cards matching “gain-profile-belongs-in-the-stamp”.

• A policy's gain profile is part of its contract - the one-leg policy needs per-joint gains the default profile lacks, and the manifest refused an evaluation under the default once; the recovery contract's beta was never stamped, a known gap not to repeatgain-profile-belongs-in-the-stamp

  Observed onceonelegreal-deploycontract-freezeactuator-modeling

  Stamp everything that defines the closed loop a policy was trained in - gains included - into its manifest, and make every consumer refuse a mismatch; a profile field that is not in the stamp is a silent misconfiguration waiting for an operator to forget a flag.

  Symptom

  A policy trained with hip_roll kp 80 and ankle_roll kp 60 behaves differently, or falls, under the default kp 20/12 profile - and the gain profile is a command-line flag an operator can forget.

  Context

  The one-leg line added a gain_profile field to the contract so the stamped manifest carries it; the spec's deployment note says the manifest guard blocks rl_default and that it had already bitten once in simulation (an evaluation run without the one-leg profile). The same spec states the general rule - any new profile field must be synced into the manifest builder - and names the counter-example: the recovery line's beta was never put into the manifest. The recovery line itself had decided that its anchored authority is computed from the base rl gains and written into the contract so it cannot drift with the gain flag, and that the older kp x 0.9 profile chosen in the V0 era does not match the beta contract and must not be used.

  Change

  Gain profile as a contract field checked at load; per-contract gain choices written into the run sheets.

  Outcome

  Evaluations and hardware runs of the one-leg policy run under rl_oneleg or are refused; the recovery beta gap stayed recorded as known.

  Mechanism

  A policy is trained against a closed loop whose gains are part of the plant; running it under other gains is an out-of-distribution plant, exactly like a wrong observation scale.

  Applies when

  • a skill introduces per-joint or skill-specific gains
  • deployment gains are chosen by a command-line flag
  • adding any new field to a policy profile

  “增益档 `--profile rl_oneleg` 必须给 —— manifest 防线会拦 `rl_default`（sim 已咬合一次） … （recovery 的 β 未进 manifest 是已知缺口，不再复制）”

• The real robot's right-leg kicking was over-trained-delay times loop gain - irreducible pipeline latency is plant, model it fully from day onepipeline-latency-is-plant-not-dr

  Mechanism understoodomniactuator-modelingactuator-modelingreal-acceptanceattributionsim2sim

  Measure the end-to-end action pipeline delay and build it into the nominal plant and every acceptance gate from day one; treat power/scale deratings that "fix" oscillation as gain-reduction crutches flagging an unmodeled delay, and expect higher-feedback-gain policies to be MORE delay-fragile.

  Symptom

  On hardware, s1c/s1d at action scale 1.0 always kicked wildly with the right leg (s1c only ran as SOTA at power 0.8; s1d only at 0.7) - while sim showed nothing under default evaluation.

  Context

  Sim reproduced the incident item by item once the real pipeline delay was injected: s1d@1.0 with --delay 1 fell at 10.2 s, --delay 2 at 5.2 s; s1c@1.0 stressed (r_hip_roll saturation 5 -> 16%; "右脚" = the policy's chirality makes the right leg its high-gain leg); and the combos that worked on hardware (s1c@0.8+delay2, s1d@0.7+delay2) all survived in sim. Mechanism: the real pipeline is ~1-2 ticks (BusWorker next-cycle pickup + CAN round trip) but S1.1 trained only to 1 tick - "超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定" (delay beyond training x full loop gain = oscillation; the power derating had been buying stability by compressing loop gain). s1d was MORE fragile than s1c because its yaw 3-layer stack had learned higher feedback gain - higher gain, lower delay tolerance. Three changes: latency DR widened to cover reality; acceptance gates and smoke runs moved permanently to --delay 2 ("门必须在真机条件下预测 真机"); and the doctrine written twice-paid: "不可约的管线属性(延迟、 限速)不是'随机化选项',是 plant 本体,第一天就该全额建模" - S1's nominal-then-robust staging falsified by hardware for the second time. The later s1e hardware run at power 1.0 (no kicking, normal force) closed the loop: "0.8 = 旧代拐杖" - the derating had been a crutch for the under-modeled delay, not a real requirement.

  Change

  Latency modeled as plant from day one of any lineage (measured 1-2 ticks covered, bridge-layer rate limits likewise modeled by default); every gate and smoke evaluation issued under --delay 2.

  Outcome

  Kicking reproduced, explained, and eliminated in the s1e generation at full scale and full power; the deploy-side crutches (0.7/0.8) retired for the new lineage.

  Mechanism

  Feedback oscillation onset is a product of loop gain and phase lag; a policy trained below the real delay learns gains that sit past the real stability margin, and any output derating masks it by scaling gain down. Since pipeline delay is deterministic hardware property - not an uncertainty - it belongs in the nominal plant, and every evaluation must include it or the gate predicts a robot that does not exist.

  Applies when

  • hardware oscillation/kicking that sim only reproduces with added delay
  • a policy only runs on hardware at reduced power/scale
  • defining what belongs in the nominal plant vs the DR list

  “真实链路延迟 ~1~2 拍 … S1.1 只训到 1 拍——超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定。s1d 比 s1c 更脆 = yaw 三层栈学出更高反馈增益,增益越高延迟容忍越低。… 教训入账:S1「先标称后鲁棒」第二次被真机证伪——不可约的管线属性(延迟、限速)不是"随机化选项",是 plant 本体,第一天就该全额建模。”

• When a contract default changes, old policies must run under a pinned legacy profile - a silent clock swap is out-of-distribution on hardwarelegacy-profile-pinning

  Mechanism understoodwalkreal-deploycontract-freezereal-acceptanceprocess

  Treat every trained policy as bound to the contract values of its training era: version the deployment profiles, pin old policies to their era's profile in every command, and never let a changed default silently apply to an old artifact.

  Symptom

  The walk profile's gait clock moved from 0.40 s to 0.50 s for new training, but versions v5-v9 were all trained at 0.40 s - running them under the updated default would silently feed a 25% slower phase clock to policies that never saw one.

  Context

  The re-test runbook hard-codes --policy-profile legacy_walk_040 into every command for the old versions, with the warning not to omit the flag: the mismatch is invisible (no error, no crash) but puts the policy out of distribution on hardware, where the same file had already documented that off-clock operation collapses gait quality.

  Change

  Deployment profiles versioned per training era; historical policies permanently associated with their era's profile; runbooks write the profile flag explicitly rather than relying on defaults.

  Outcome

  Old policies stayed runnable and comparable after the contract moved on; the silent-mismatch failure mode was closed by convention.

  Mechanism

  Changing a shared default rebinds every old artifact to a contract it was not trained under; unlike a schema break, a value change produces no error - only degraded, unexplainable behavior. Version-pinned profiles make the binding explicit and permanent.

  Applies when

  • changing any default in the deployment contract (clock, scales, gains) while old policies remain in use
  • writing runbooks that mix policy generations
  • a re-tested old policy behaves worse than its era's records

  “2026-08-02 起 walk profile 的时钟改为 0.50(WALK_V10_SPEC §3)。v5~v9 全是 0.40 训的,本文件所有命令已改带 --policy-profile legacy_walk_040 ——不要省掉这个 flag,否则是拿慢 25% 的相位时钟静默喂旧策略(分布外,真机危险)。”

• A hardware run without its log is an anecdote - the first real get-up's policy, gain profile and log were never recorded, two CSVs stayed "to be reported", and runbook commands wrote different policies' logs under one copied filenamehardware-log-is-the-attribution-input

  Replicatedinfrareal-deployreal-acceptancemeasurementprocess

  Make the log part of the run: name it from the policy and conditions automatically (never by hand-copied filenames), record the policy digest and gain profile inside it, include what the open questions need (torque, joint positions and targets), and treat a session without a collected log as incomplete.

  Symptom

  The recovery line's oldest open question - whether Isaac or MuJoCo reads torque demand correctly - was waiting on real-robot logs that never arrived, and the verdicts that did arrive could not be tied to files.

  Context

  deploy_policy writes a CSV per run (--log); the runbook's own analysis snippet reads its joint-position, target and action columns (q_, tgt_, act_), and the recovery hanging checklist asks for torque and joint logs for the whole run, to be compared with simulation. The first real get-up (08-09): policy, gain profile and log "to be recorded later". The first real A/B (08-11): v2_5b's result and both policies' CSVs "to be reported". In the runbook's walking commands, three runs of two different c4 policies log to real_s1e_pw08_teleop_0808.csv, and s1e and s2e_fric runs log to real_c2_700_pw08_teleop_0808.csv - filenames copied from other commands.

  Change

  None recorded; the spec kept listing the open-loop comparison as waiting for real logs.

  Outcome

  No real-robot log appears in the recovery spec through §50, so the simulator disagreement stayed unresolved and hardware verdicts stayed unattached to data.

  Mechanism

  Attribution needs the run's identity (policy digest, profile, conditions) and its signals in one artifact; a filename copied from another command mislabels the file, and a log not collected at the session is rarely collected later.

  Applies when

  • planning a hardware session whose result should settle a sim question
  • log filenames are typed or pasted by hand
  • hardware feedback arrives as prose without files

  “python tools/deploy_policy.py --policy train/policies/omni_c4_ff800_pj.onnx … --log train/real_logs/real_s1e_pw08_teleop_0808.csv … q,t,a=d[:,c("q_")],d[:,c("tgt_")],d[:,c("act_")]”

• Before training a one-leg stand, the accounts and a probe showed the default gains could not hold it at all - kp 20 needs 0.39 rad of error to carry the static roll moment, more than the whole adduction range - so per-joint gains came first, and thermal limits set the session lengthsingle-support-gain-authority-probe

  Mechanism understoodonelegplant-calibrationactuator-modelingplant-calibrationhardware

  Before training a posture that loads one joint statically, compute the steady tracking error load/kp and the series stiffness against m*g*h, and prove with a simple hand-written controller that the posture can be held under the deployment gains - change the gains first if it cannot; then size session length from the thermal account.

  Symptom

  The one-leg line (standing on one foot, the other folded back, no hopping) had to decide whether the existing gain profile could hold single support before any reward was designed.

  Context

  Hardware accounts (9.792 kg, COM 0.234 m high, 170 x 80 mm feet, legs 80% of the mass): moving the COM over one foot needs 107 mm of shift and the 20 deg hip-roll adduction range gives 131 mm - geometrically enough. The static frontal moment is 7.8-9 N*m, within RS02's 17 N*m - torque is enough. But at kp 20 carrying 7.8 N*m needs 0.39 rad of tracking error, more than the entire adduction range, and the real robot had already shown it: commanded +0.17, actual -0.04 (0.21 rad droop) under load, 0.0008 rad hanging - load, not the motor. A probe (probe_oneleg.py) then showed open-loop PD cannot hold single support on physics grounds, so the criterion became "an equilibrium exists and a hand-written 4-gain COM feedback can hold it": single-support roll stiffness is hip and ankle in series and must exceed m*g*h_com = 22.5 N*m/rad; ankle kp 12 in series with hip kp 80 gives only 10.4 (open loop 16/16 fell), ankle 60 with hip 80 gives 34.3 (52% margin).

  Change

  A per-joint gain profile (rl_oneleg: hip_roll kp 80, ankle_roll kp 60, the rest as rl_default) - which needed per-joint gain support in robot.yaml, the bridge, deploy and the trainer's actuator groups - decided before training. Thermal account: single support makes hip_roll the dominant heat load (about 7.8 N*m against a 7 N*m continuous rating), so acceptance and demos run in segments of at most 60 s with a temperature check.

  Outcome

  Under rl_oneleg the hand-written feedback held six cells cleanly for 6 s (hip_roll steady torque 2.1-3.4 N*m, half the thermal budget); under rl_default the same feedback on the same cells fell 0/4. The trained V0 policy then passed its 40-cell acceptance.

  Mechanism

  With PD position control, the steady error needed to carry a static load is load/kp; when that error exceeds the joint's range the posture is unreachable whatever the policy does, and series compliance between joints lowers the effective stiffness below the gravity stiffness that single support demands.

  Applies when

  • single-support, crouched or one-arm-load postures on PD actuators
  • a joint "droops" under load on hardware but tracks well when hanging
  • deciding whether a new skill needs its own gain profile

  “但 kp=20 时撑住 7.8 N·m 需要 **0.39 rad 跟踪误差 > 整个内收行程**。真机已实测: 命令 +0.17 实际 −0.04（droop 0.21 rad），悬挂时 0.0008 rad——是负载不是电机。 … 单支撑滚转是 hip/ankle **串联**刚度，必须 > m·g·h_com = 22.5 N·m/rad；ankle kp12 串 hip80 只有 10.4（开环 16/16 全摔），60 串 80 = 34.3（裕 52%） … **rl_default 同反馈同格 0/4 全摔**（增益档必要性对照）”

• The recovery line's real-robot verdicts live in three places that disagree - the spec's "fairly stable, first real stand-up" for v2_6, an undated runbook note that only v3_1p1c works, and a first run whose details were never recordedwrite-hardware-verdicts-back

  Observed oncerecoveryreal-deployreal-acceptanceprocessattribution

  A hardware verdict is a dated entry in the authoritative ledger - policy file and stamp, gain profile, floor, battery, tries, log file, what was seen - written back the same day; a note in a command file is a pointer, not a verdict, and a newer verdict that contradicts an older one must say so.

  Symptom

  Asked "which recovery policy works on the real robot", the sources give different answers, and none of them carries the conditions of the test.

  Context

  08-09: the first real run was stopped as violent and dangerous; which ONNX, which gain profile and whether a log existed were marked "to be recorded" and never were. 08-11: v2_6 was "fairly stable", the line's first real get-up, with splits after standing; v2_5b's result and both CSVs were "to be reported". 08-14: v3_1p1c was stamped and pushed, with "the real first test still needs the user present"; the spec records no hardware result for it. The operator runbook (undated) puts above the v2_6 and v2_5b floor commands the note that none of the recovery policies below work, only recovery_v3_1p1c - a verdict never written back into the spec, with no date, floor, battery, number of tries or log attached.

  Change

  None recorded in the sources; this card records the gap.

  Outcome

  The line's authoritative record ends with v3_1p1c as the product awaiting its first real test, while the operator's note implies it is the only one that works and that v2_6 (recorded as a success) does not.

  Mechanism

  Verdicts given at the robot travel by word of mouth and command-file comments; without a record carrying the conditions, a later reader cannot tell a changed verdict from a changed floor, battery or stack.

  Conflicts

  §43 (2026-08-11) records v2_6 as the first successful real get-up ("fairly stable"); the undated runbook says every recovery policy except recovery_v3_1p1c does not work; §49 (2026-08-14) says v3_1p1c's first real test was still pending. The runbook's claim has no date and was never written back to the spec, so it cannot be ordered against §43.

  Applies when

  • choosing which policy to deploy from an operator's notes
  • a hardware session ends without a written result
  • two documents disagree about what worked on the robot

  “下面的recovery都不行 只有recovery_v3_1p1c.onnx”

• The walking lines' safety setting, power-scale 0.8, broke the recovery policy's full-range contract - it cut the ends of the joint travel (4/50 could not get up) and left the torque spikes untouched; a kp x 0.9 gain profile inside the trained kp band did the jobpower-derating-cuts-full-range-contract

  Observed oncerecoveryreal-deployreal-acceptanceactuator-modelingcontract-freeze

  A deployment derating knob means something only relative to the action contract: before reusing a line's "safe setting" on a new skill, check what it does to that skill's reachable range and to the term that makes the spikes, prefer a gain change inside the band the policy was randomized over, verify it in simulation, and re-decide when the contract changes.

  Symptom

  After the violent first real get-up (2026-08-09), the recovery policy needed a gentler setting for its next hardware test, and the walking and omni lines' standard derating - deploying at power-scale 0.8 - was the obvious candidate.

  Context

  The V0 recovery contract maps actions to absolute targets over the full joint range: a = +/-1 lands exactly on the URDF limits, and standing puts the knee at the clip. Candidates were compared on R3.1 in MuJoCo (5 categories x 10 seeds) on 2026-08-10 before any hardware time was spent.

  Change

  A new gain profile, rl_kp090 (kp x 0.9, kd unchanged), recorded in robot.yaml as the recovery hardware-test setting, with power-scale 0.8 explicitly banned for recovery.

  Outcome

  kp x 0.9: 48/50 got up; median torque demand on hip_pitch/knee fell from 120-125% to 100-104% of the deployment limit; leg-leg contact frames 2,152 -> 1,095; the change sits inside the +/-10% kp randomization the policy trained with. power-scale 0.8: 4/50 could not get up, because under the full-range contract it removes the ends of the travel (the deep squat's tucked legs, the straight standing knee), and the torque spikes (kp x error) did not fall at all. When the line moved to the beta-anchored contract, rl_kp090 was declared a V0-era choice that does not fit (beta is calibrated at kp 30) and deployment returned to rl_default; the deploy switch applies power scaling to the walking side only.

  Mechanism

  A power scale multiplies the action, which under an absolute full-range mapping shrinks the reachable workspace instead of softening the actuator; the spikes come from the proportional term on large errors, which only a gain change reduces - and a gain change inside the trained randomization band stays in distribution.

  Conflicts

  The undated operator runbook still carries an R3.1 "B comparison" command at power-scale 0.8 beside the rl_default baseline; the sources do not say whether it was written before the ban or was ever run.

  Applies when

  • reusing a power, torque or action scale from one skill on another
  • a policy whose actions map to absolute targets over the full joint range
  • choosing a gentler setting for a first or second hardware trial

  “kp×0.9 / kd 不动 —— recovery_r3_1 成功 48/50, τ 需求中位 hip_pitch/knee 120~125% -> 100~104% 部署限, 腿-腿接触 2152 -> 1095 帧; ±10% 在训练 kp DR 带内. ⚠️ power-scale 0.8 对 recovery **禁用**: 全 ROM 契约下 0.8 砍的是行程 端点 (深蹲收腿/站直够不到), 实测 4/50 起不来, 且尖峰 (kp·err) 一点不降 —— 它是 walk/omni 的安全档, 不是 recovery 的.”

• Freeze the deployment contract, stamp every export, and let an automated checker catch wiring bugscontract-freeze-and-checker

  Replicatedomniprocesscontract-freezeprocesssim2sim

  Freeze and fingerprint the policy I/O contract; ship contract changes as new versioned profiles that leave old artifacts bit-identical; and extend the automated contract checker with every pipeline change, forcing the new path to execute in the check.

  Symptom

  Contract-level changes (observation layout, action pipeline) are where silent sim/real divergence is born; two real wiring bugs appeared the one time the action pipeline was extended.

  Context

  The 215-dim observation contract was frozen ("纪元 3，三机 digest" - an era number plus a digest agreed across three machines); proposals that would break it (e.g. a GRU memory) were rejected on contract grounds. Every exported ONNX is stamped and verified with a manifest (onnx_manifest --stamp / --verify), and deployment refuses mismatched combinations. When C4 added the lateral feed-forward, it went in as a NEW profile (omni_ff) leaving the existing omni profile's behavior bit-identical; the checker (check_contract) was extended to force the feed-forward path to actually execute (cmd_vy=0.13) and promptly caught two genuine bugs: (1) re-clamping with soft_joint_pos_limits after the feed-forward (0.23 rad deviation) instead of reusing the parent's clip; (2) indexing processed actions by asset.joint_names instead of the action term's own contract-ordered _joint_names, which landed the feed-forward on the wrong joints (l_hip_yaw / r_ankle_pitch).

  Change

  Contract discipline as implemented: frozen dims + digest; manifest stamping and refusal; contract changes only via new versioned profiles; checker updated in the same commit as any pipeline change, with inputs chosen so new code paths are exercised.

  Outcome

  Both wiring bugs caught before any training or deployment ("两个都是 check_contract 当场抓出来的 —— 这次它值回票价"); old deployments provably unaffected by the new profile.

  Mechanism

  The contract is the only interface the policy and robot share; freezing plus fingerprinting makes divergence detectable, and an executable checker turns "the contract holds" from a belief into a test - but only if its inputs actually drive the new code path.

  Applies when

  • modifying the action or observation pipeline of a deployed policy
  • exporting policies for hardware
  • proposals that would change observation dims or history structure

  “契约校验抓到的两个真错误（记账，别再犯）：1. 前馈后误用 soft_joint_pos_limits（URDF 限位 ×0.9）重钳 → 0.23 rad 偏差 … 2. 用 asset.joint_names 索引 _processed_actions → 前馈落到 l_hip_yaw/r_ankle_pitch 上 … 两个都是 check_contract 当场抓出来的 —— 这次它值回票价。”

• Measure yaw rate by integrating heading, not by averaging body-frame angular velocity - the two differed 15xheading-integral-not-body-rate

  Mechanism understoodwalksim-evalmeasurementsim2simattribution

  For any secular rate (turn gain, drift), integrate the world-frame angle over the window; never average instantaneous body-frame rates during oscillatory motion - and when code comments warn about a measurement, believe them before re-measuring.

  Symptom

  Two measurements of the same turn gain disagreed by a factor of ~15: time-averaged body-frame omega_z gave -0.05 while the sim2sim harness's heading-angle integration gave +0.473.

  Context

  The harness code comment had already documented and predicted the failure: during gait the torso oscillates (body-frame omega_z std up to 0.7); projecting world angular velocity onto a swaying body axis and then averaging biases the estimate systematically - "实测体系均值 −0.04 而实际在以 +0.15 转" (measured body-frame mean -0.04 while actually turning at +0.15). The author's own -0.05 measurement was declared void and the training machine's 1.58/2.45 turn gains confirmed valid.

  Change

  Measurement doctrine fixed: yaw rate for evaluation = net heading change by integration over the window; instantaneous body-frame rates are unusable for averaged directional statistics during legged gait.

  Outcome

  Subsequent friction sweeps and turn-gain accounting were all conducted in the heading-integral currency, making cross-simulator comparisons (MuJoCo vs Isaac 1.04/1.02) meaningful.

  Mechanism

  Averaging a vector quantity expressed in an oscillating frame couples the frame's oscillation into the mean (a rectification bias); the heading integral is computed in the world frame where the gait oscillation integrates to ~zero, leaving the secular component.

  Applies when

  • measuring turn gain, heading drift, or any secular angular rate
  • a body-frame-averaged statistic disagrees with trajectory-level truth
  • writing evaluation code for oscillating platforms

  “我用体坐标系 ωz 的时间均值测,得 −0.05;sim2sim 用航向角积分,得 +0.473。差 15 倍。… 步态中躯干摇晃(体系 ωz std 可达 0.7),把世界角速度投到摇摆的体轴上再取均值会系统性偏掉 … 结论:偏航率必须用航向积分,体系瞬时角速度取均值不可用。”

• When the eval proxy has a known systematic bias, gate on within-proxy differences, not absolutesrelative-metrics-survive-proxy-bias

  Mechanism understoodwalkgate-batterygate-batterysim2simattribution

  Where the evaluator is known-biased, design gates as within-evaluator contrasts (left vs right, A vs B, pre vs post) that cancel common-mode error; reserve absolute thresholds for quantities whose proxy calibration has been checked.

  Symptom

  MuJoCo systematically overestimated yaw turn gain (1.58/2.45 where Isaac measured 1.04/1.02), and friction alignment recovered only part of the gap (mu 1.0 -> 0.6 pulled it to 1.43/2.27) - so any absolute turn-gain acceptance threshold in MuJoCo would be judging the proxy's bias, not the policy.

  Context

  The acceptance criterion was rewritten to use only the left/right difference of the turn gain (standard: <20%): both directions pass through the same biased proxy, so the bias largely cancels in the difference while the policy's chirality - the thing being gated - survives. The absolute-gain row was dropped: "转向只判左右差,不判绝对值". A parallel task was still opened to align MuJoCo contact parameters to Isaac's (mu, restitution), since drift proved highly friction-sensitive (straight-line drift -65 deg at mu 1.0 vs +1 deg at mu 0.4) - bias reduction and bias-robust metrics proceeded together.

  Change

  Gate metric changed from absolute turn gain to left-right gain difference; proxy-alignment work scheduled separately rather than blocking acceptance.

  Outcome

  Turn acceptance became meaningful across proxy versions (v5 70% -> v6 19% difference measured the real improvement) while the absolute bias question was pursued without holding the ladder hostage.

  Mechanism

  A systematic multiplicative or additive proxy bias applies to both arms of a mirrored measurement; differencing (or ratioing) mirrored conditions cancels the common-mode bias to first order, leaving the asymmetry signal. Metrics built this way remain valid while the proxy is imperfect - which it always is somewhere.

  Applies when

  • a sim proxy disagrees with the trainer or hardware in absolute terms
  • writing acceptance thresholds for direction-paired skills
  • proxy calibration work would otherwise block a ladder

  “转向只判左右差,不判绝对值 —— MuJoCo 的偏航增益系统性高估(实测 1.58/2.45 vs Isaac 1.04/1.02),摩擦只能解释一部分(μ 1.0→0.6 仅拉到 1.43/2.27)。差值是相对量。”

• The smoke watcher panicked at the wrong operating point and its score goes blind when gates saturate - treat it as a survival sentinel, not a judgesmoke-watcher-operating-point

  Replicatedomnisim-evalmeasurementprocessgate-battery

  Configure every automated evaluator at the lineage's declared deployment operating point, give it graded metrics that cannot saturate, and until then scope its authority to catastrophe-detection - never let a mis-configured watcher stop or rank a rung on its own.

  Symptom

  Two watcher misfires in one ladder: (1) during the friction rung the watcher (evaluating at kd 1.0) reported panic-level 1/3 survival from iter 3300 - falsified by the official kd 1.2 scan, because the lineage's design operating point was kd 1.2 and the watcher lacked the --kd-scale passthrough; (2) during the PD rung the watcher's early-stop score froze at iter 1050 despite ongoing drift improvements, because with all eight gates passing (constant 0/3 failures) the score has no gradient left - "八门全过恒 0/3 时 score 对漂移改善盲, s1f 课文三现".

  Context

  Both are the same category: the in-training smoke loop is an instrument with its own configuration (operating point, score design), and its verdicts are only as aligned as that configuration. The booked doctrine: "冒烟只当存活哨兵" - until the watcher evaluates at the deployment operating point with graded metrics, its role is detecting catastrophes, not ranking checkpoints; ranking belongs to the full battery at the design operating point (and the watcher's scoring was separately patched to weight survival 3x so recoveries during hard phases are not early-stopped away).

  Change

  Watcher debt booked (--kd-scale passthrough); score saturation acknowledged with graded columns planned; selection authority kept with 20-seed batteries at the declared operating point.

  Outcome

  A false panic did not abort a rung that was actually passing at its design point; a frozen score did not hide real drift gains; the instrument's authority was scoped to what its configuration can actually see.

  Mechanism

  An evaluator is itself configured (gain profile, delay, metrics); evaluating a policy away from its design operating point measures a counterfactual robot, and bounded scores saturate once binary gates pass, losing all sensitivity. Instruments need the same operating-point discipline as deployments and graded outputs to retain gradient.

  Applies when

  • an automated smoke loop contradicts the official battery
  • early-stop scores freeze while graded metrics still improve
  • lineages with non-default deployment gain/delay profiles

  “watcher (kd1.0 口径) 3300 起 1/3 恐慌被 kd1.2 正式扫描证伪为考纲外假象 —— 工作点评测口径教训: watch_ckpt 缺 --kd-scale 透传 (待补), 冒烟只当存活哨兵。… watcher score 饱和误停 @1050(八门全过恒 0/3 时 score 对漂移改善盲, s1f 课文三现)”

• No parameter tuning on the floor - a failing config retries once, then it is out; anomalies go back to simno-field-tuning-protocol

  Replicatedomnireal-deployreal-acceptanceprocesscontract-freeze

  Hardware time is for executing and measuring the pre-registered matrix, never for tuning: failing configs get one retry then elimination, anomalies get recorded and reproduced in sim, and contract-check bypass flags stay unused.

  Symptom

  Hardware sessions create pressure to fix problems live - nudge a gain, tweak a scale - which destroys attribution and risks the robot.

  Context

  The anomaly-handling section of the acceptance sheet is three fixed plays: (1) falls at start -> retry once at the same settings; falls again -> that configuration is eliminated, "不现场调参" (no on-site parameter tuning); (2) limit cycle or motor screech -> stop immediately, record the gain level and the joint, reproduce in sim before any discussion; (3) systematic disagreement with sim -> record it as a finding (hardware outranks sim) rather than adjusting anything to force agreement. Related guardrails elsewhere in the sheet: never pass --allow-unstamped / --allow-plant-drift to bypass manifest checks - if it errors, something real is wrong, stop and look.

  Change

  Field sessions restricted to executing the pre-written matrix; every fix path routed through sim reproduction and the normal config/rung process.

  Outcome

  Sessions stayed interpretable (each run matched a documented config) and safety overrides never became habit; anomalies arrived back in sim as reproducible cases instead of half-remembered floor stories.

  Mechanism

  Field-tuned values are measured under adrenaline on one floor with no logging or baselines - they contaminate the config lineage and are unattributable afterwards; and every bypass flag that skips a contract check converts a designed safety property into an operator promise.

  Applies when

  • a config fails or oscillates during a hardware session
  • someone reaches for a live gain tweak or a bypass flag
  • writing the anomaly-handling section of a deployment runbook

  “起步即摔 → 换档重试一次, 仍摔则该档出局, 不现场调参。出现极限环/啸叫 → 立刻停, 记录档位与关节, 回 sim 复现再议。… 不要给 --allow-unstamped / --allow-plant-drift —— 三枚 ONNX 都已盖章 … 真要报错说明有别的问题, 停下来看。”

• The shipped checkpoint was chosen by scanning checkpoints on the full gate - neighbours 100 iterations apart failed 1 and 38 cells, late checkpoints degraded - never by taking the last one, and training stopped on signals, not on a schedulecheckpoint-choice-is-a-full-gate-scan

  Replicatedonelegsim-evalfork-selectiongate-battery

  Choose a release checkpoint by running the full acceptance battery over a band of checkpoints (including the transfer axis), stop training on measured signals rather than a fixed iteration count, and expect adjacent checkpoints to differ sharply.

  Symptom

  Gate results moved sharply and non-monotonically between checkpoints of the same run, and the last checkpoint was often not the best.

  Context

  One-leg V0r1: the 2,000 neighbourhood was best; from 2,500 on the nominal gates degraded (late overtraining); 2,000 itself had one real micro-hop (17.7 mm over 5 frames); 2,300 was all green and shipped. V0r2: failed cells per checkpoint 2,000:19, 2,100:38, 2,200:1, 2,300:3, 2,400:27, 2,500:12, 3,000:18 - 2,200 shipped. The recovery line learned the same from the other side: stopping v2_6 early at a scheduled point left a policy whose re-fall rate had spiked to 9-22% before consolidation healed it ("stop on signals, not on the schedule"), and a continuation's transfer decayed checkpoint by checkpoint while Isaac stayed perfect.

  Change

  The acceptance rule "scan checkpoints, do not look only at the last one" is written into the one-leg gates (called the S1 discipline); release candidates are chosen from the scan.

  Outcome

  Both one-leg releases were mid-run checkpoints (2,300 and 2,200) chosen by the full 40-cell battery.

  Mechanism

  PPO keeps changing the policy after the gates saturate; with no gradient toward the gate's conditions, later checkpoints wander, so gate quality is a noisy function of iteration.

  Applies when

  • picking which checkpoint of a run to export and stamp
  • a run is stopped at a fixed iteration budget
  • final-checkpoint results are worse than mid-run smoke tests

  “Isaac 侧 S1 纪律: 验收扫 checkpoint，不是只看最后一个。 … 扫描判决: 2000 邻域最优——2500+ 标称面退化（⑤③② 散挂, 晚期过训）, 2000 有一例真微跳（L s100 μ1.2, 17.7mm/5帧）, 2300 全绿。”

• Anchoring the action on the measured joint angle (target = q + beta*a), with a beta curriculum down to tau_limit/kp, bounded torque by construction, removed the re-falls and later stood the robot up on hardwarebeta-anchored-action-target

  Mechanism understoodrecoverytraining-runactuator-modelingcontract-freezecurriculum

  For large-motion skills on position-controlled actuators, bound the action relative to the measured joint angle with a per-joint authority of tau_limit/kp, curriculum the authority down from full range, keep the curriculum state out of the observation and pin acceptance at the deployed authority - and make the deployment code refuse to run the anchored contract without a measured q.

  Symptom

  The V0 full-range absolute action produced violent targets; the V1 command-anchored rate limit made standing oscillate. Both failure modes came from how the action becomes a target.

  Context

  V2.0 (user approved, from scratch): BetaAnchorJointPositionAction, target = q_measured + beta_j(m)*a, memoryless per step. beta_j(m) = floor + m*(beta0 - floor), beta0 = the contract half-range (m = 1 reproduces V0 authority), floor = min(tau_limit/kp, beta0): hip_pitch 1.309 -> 0.40, knee 1.047 -> 0.40, hip_yaw -> 0.917, the other joints unchanged - the tightening lands exactly on the joints the V0 torque account convicted. m drops 0.1 per step when a standing-share EMA exceeds 0.35. beta is NOT in the observation, so the 45-dim contract is untouched; acceptance is pinned at m = 0 because the Python curriculum state is not saved in the checkpoint. The deployment chain got a new profile (recovery_v2: action_anchor current_q, explicit per-joint beta written into the contract, independent of the gain profile), and policy_io raises if q is missing rather than silently falling back to the absolute contract; the old profile's check reproduced its pre-change deviation bit for bit.

  Change

  New action term and beta curriculum; later the RS06 floor was lowered 0.40 -> 0.30 -> 0.25 (kp*beta 7.5 N*m) and the stamped deployment profile was synced to 0.25.

  Outcome

  First acceptance at m = 0 (v2_0b): re-falls 0% in every category, the torque gate passed for the first time on the line (worst 69.9%), knee jitter 0.004; supine 98.8 / side 88.8% with prone and mid still failing (fixed by the conditional pull curriculum). MuJoCo showed demand at or under the limits (hip_pitch 11.7/12 against V0's 26.8). Lowering beta cut impact (hip_pitch demand 9.7 -> 8.5 N*m) but barely slowed the get-up - it had become coordination-limited. Enabling the policy moves the target only +/-beta around the current pose, so there is no homing fling; the 08-11 real get-up and the later v3_1p1c both run on this contract.

  Mechanism

  kp*beta caps the proportional torque in a single step with no build-up delay and no memory, giving both a hard impact bound and full balance bandwidth.

  Applies when

  • a skill needs full joint range but hardware torque limits are low
  • absolute position targets cause impacts or saturation
  • changing the action semantics of a contract that deployed policies share

  “**动作项** `BetaAnchorJointPositionAction`:`target = q_实测 + β_j(m)·a`, 逐步无记忆 … **Play/验收钉 m=0(= floor = 部署档)**:python 课程状态不进 checkpoint, Play cfg 显式 `beta_m_start=0` … 判读:**结构赌注兑现** —— 站姿零再摔 + 力矩账首过(kp·β 封顶按构造)”

• Low-friction robustness traced to kd DR bandwidth, not friction training - by digging resolved params across 8 lineages, 3840 cellskd-bandwidth-mu-law-attribution

  Mechanism understoodomniattributionattributiondomain-randomizationprocess

  Attribute capability differences by tabulating every lineage's resolved training params and eliminating zero-variance and non-aligned columns first; never let an eval-side override knob serve as the explanation axis, and never write a mechanism into a law before it survives a targeted test.

  Symptom

  Lineages differed wildly in low-ground-friction survival, and the intuitive explanation - "some trained ground friction, some didn't" - was about to steer the ladder toward a ground-mu training rung.

  Context

  The attribution ran as a full parameter-vs-result cross: 8 lineages x 4 eval kd levels x 6 mu levels x 20 seeds = 3840 cells, with each lineage's RESOLVED training params dug out and compared item by item. First kill: all 8 lineages had ground mu pinned at (1.0,1.0) - zero variance - so low-mu differences cannot come from friction training at all. The only training parameter aligned with the mu score was kd DR bandwidth: narrow (<=0.24) lineages scored 19.9/19.5/19.5, wide (>=0.40) scored 17.1/15.2/14.6/14.2/12.8 - the two groups completely non-overlapping. Every rival was excluded item by item (kd center no; kp band no; COM small-beneficial non-driving; friction rung a clean double null 19.5->19.5 and 15.2->14.6; iteration count non-monotonic), and the one clean single-variable causal link confirmed it: the s2e-3 kd surgery (0.7,1.3)->(1.08,1.32) moved the score 17.1->19.5. Counter-proof against "each best at its own operating point": the narrow-band lineage evaluated OUT of band (18.2) still beat the wide-band lineage at its own band center (9.2). Two axes were ordered never to be conflated (the first attribution's own error): training kd bandwidth is a parameter axis / lineage property; the eval-side --kd-scale knob is a plant axis (more damping physically helps on slippery floors for ALL policies) - "plant 轴只能当部署缓解,不能当 归因". A tempting mechanism story ("drag vs step attractor") was tested and falsified, and explicitly kept OUT of the law: "机制未定, 不入定律".

  Change

  The planned ground-mu training rung was recommended closed ("建议 不开") in favor of a kd band-narrowing rung (0.8,1.2)->(0.9,1.1) centered on the deployed value - with a pre-registered risk that the law demands "bandwidth = measured dispersion" and the real robot's kd dispersion was not yet measured; if it exceeds +/-10%, narrowing sacrifices real coverage and the rung must yield.

  Outcome

  A whole training rung was deleted from the ladder by attribution alone (the second S2 pass dropped mu and push, 5 rungs -> 3); floor material became a deployment-selection input (mu <~0.6 -> deploy the kd1.2 gain profile) rather than a training target.

  Mechanism

  Cross-lineage performance differences must be attributed over the actual training-parameter table, not over eval knobs or plausible stories: eval knobs act on the plant for every policy (a physical effect), while lineage properties come only from training-time parameters. Zero-variance columns are free eliminations, and one clean single-variable rung is worth more than any correlation.

  Applies when

  • explaining why lineages differ on a robustness axis
  • an eval-side knob (gain scale, power) changes results and invites misattribution
  • deciding whether to open a DR rung for an axis never actually varied in training

  “8 血统地面 μ 训练带全部钉 (1.0,1.0) 零方差,低 μ 差异与「训没训地面摩擦」无关,是 kd DR 带宽的副产物 … 宽 ≤0.24 → 19.9/19.5/19.5;宽 ≥0.40 → 17.1/15.2/14.6/14.2/12.8, 两组完全不重叠。… 训练 kd 带宽 = 参数轴/血统属性;评测部署 --kd-scale = plant 轴 … plant 轴只能当部署缓解, 不能当归因。… 机制未定, 不入定律。”

• An outer heading P-loop at deploy cut drift 10x because its output stays inside the trained command band - then training was aligned to itdeploy-heading-loop-and-align-training

  Mechanism understoodwalkreal-deployreal-acceptancecurriculumattribution

  Fix drift-class problems first with an outer loop whose output provably stays inside the trained command band; when adopting it permanently, align the training command generator to the deployment's actual command mixture (feedback-driven AND constant), matching law, gain, and clip exactly.

  Symptom

  Persistent heading drift on straight-line walking (v6 net yaw 60.3 deg over 15 s) that reward-side fixes had only partially tamed.

  Context

  The deploy stack added --heading: an external P loop wz = clip(0.5 * wrap_to_pi(theta0 - theta), +/-0.6), recomputed each frame and fed into the policy's ordinary wz command slot. Measured: net yaw walk_v6 60.3 -> 5.8 deg, walk_v5 17.4 -> 4.2 deg. A run-level audit later corrected the mechanism story: training had heading_command=False since v1 - the policy had NEVER seen heading-error feedback, so the loop works purely because its output lands inside the trained command distribution wz ~ U(+/-0.6): "收益真实,当时的机理解释写错了" (the benefit is real; the mechanism explanation had been wrong). v8 then closed the loop properly: training-side heading command enabled with rel_heading_envs=0.5 - half the envs get heading-error-driven wz, half get explicit constant wz, because deployment feeds wz BOTH ways (straight-line = heading feedback, turning = constant command) and rel=1.0 would have made constant-wz turning out-of-distribution. The law, gain, and clip were aligned item-by-item between trainer and deploy tool.

  Change

  Deploy-side outer loop first (no retrain needed); then v8-D enabled the matching training-side heading command at rel=0.5 with identical gain (0.5) and clip (+/-0.6), contract unchanged (wz slot carries the computed value).

  Outcome

  Drift handled at deploy (5.8 deg) generations before training caught up; the alignment removed the residual train/deploy distribution mismatch, with the accepted cost booked (open-loop straight walking becomes more OOD for heading-envs - irrelevant since acceptance and deployment always run the loop).

  Mechanism

  A learned velocity-tracking policy is a valid inner loop for any outer controller whose commands stay within the trained command distribution - the policy needs no knowledge of the outer objective. Full alignment then requires training on the same mixture of command sources the deployment actually uses, in the observed proportions.

  Applies when

  • heading/position drift on a velocity-tracking policy
  • designing outer loops over learned locomotion controllers
  • training command distribution differs from how deployment feeds commands

  “审计更正(2026-08-02,run 级 env.yaml):训练侧自 v1 复盘起就是 heading_command=False … 策略从未见过航向误差反馈。--heading 是评估/部署侧外加的航向 P 环(wz=clip(0.5·err,±0.6), 落在训练分布 wz~U(±0.6) 内)。实测净偏航 walk_v6 60.3° → 5.8° … 收益真实,当时的机理解释写错了”

• A quadratic clearance reward stalled for 3500 iters near target - switch to an indicator on accumulated heightindicator-reward-avoids-gradient-decay

  Mechanism understoodwalkreward-shapingreward-shaping

  When a shaped term plateaus near its target, check the gradient profile: replace vanishing-gradient forms with threshold/indicator forms for the final approach, and prefer delta-accumulation over absolute positions to immunize against frame offsets.

  Symptom

  The quadratic-error clearance term froze at -0.002 from iteration 2000 to 5500 - thousands of iterations with no progress on foot lift.

  Context

  Diagnosis: a quadratic penalty's gradient vanishes as the error approaches target, so exactly where the last millimeters must be earned the incentive fades to nothing. The replacement (Humanoid-Gym form): accumulate the swing-phase height climb per foot, reward a BINARY indicator |accumulated - target| < 0.01 masked to the planned swing window, reset on contact, weight +1.6 as a positive reward. Two properties: the indicator's incentive is constant until the threshold is crossed (no decay zone), and accumulating height DELTAS makes any constant sole-frame offset cancel automatically - which structurally sidesteps the earlier 0.0585 m zero-point bug ("顺带绕开我先前那个'忘了减 0.0585 导致惩罚恒为 0'的坑").

  Change

  Clearance reformulated from quadratic penalty on instantaneous height to indicator on per-swing accumulated climb (target 0.03 m by leg-length scaling, weight +1.6).

  Outcome

  Part of the v5 package under which lift finally moved (v5 29 mm, v6 34 mm vs the stalled 18-24 mm era); the offset-cancellation property removed one whole bug class from the term.

  Mechanism

  Policy-gradient learning follows the reward's local slope; quadratic shaping concentrates slope far from target and starves it near target, so convergence stalls precisely at the finish line. An indicator pays a constant bounty until the goal is met; formulating on deltas rather than absolutes removes sensitivity to reference- frame constants.

  Applies when

  • a reward term's value freezes short of target for thousands of iters
  • designing clearance/height/precision terms
  • reward code depends on absolute link positions

  “现行二次型在接近 target 时梯度趋零 —— 这正是 clearance 从 iter 2000 到 5500 卡在 −0.002 不动的原因。… 二值指示在跨过阈值前梯度恒定,没有衰减区 … 累积 delta 让 SOLE_OFFSET 自动抵消”

• Two machines, one configuration - every gain, offset and torque limit changes only in robot.yaml, whoever edits pushes at once, both checkouts show the same commit before the robot moves, and a pulled policy file is size-checked and synced before power-offtwo-machine-config-discipline

  Observed onceinfrareal-deployprocesshardwarecontract-freeze

  Treat the robot's configuration as a versioned artifact with one source of truth, push every change immediately, verify identical commits on every machine before a hardware session, keep hardware limits in the repo and the firmware in sync in both directions, and verify transferred model files (size, digest) before running them.

  Symptom

  The robot's onboard computer runs the bridge and deploy scripts from its own checkout while training and analysis happen on other machines; a hot fix left on one side, or a half-written file, silently makes the robot run something other than what was evaluated.

  Context

  The operator runbook's "wall version" of the two-machine discipline: configuration changes only in robot.yaml (calibration offset/sign, gains, torque limits), committed and pushed from the Mac, pulled on the robot, bridge restarted; code is not edited on the robot, and if it is, it is committed and pushed on the spot - nothing unpushed overnight; 30 seconds before every real-robot session both checkouts must show a clean status and the same last commit hash; changing tau_max requires writing the motor's limit_torque too (and the reverse); re-zeroed motors require re-measuring offsets. The recovery line added: after pulling on the robot, check the ONNX is not zero bytes (a lesson from a corruption incident on 08-12) and sync before cutting power; the recovery and main lines are separate worktrees, each pulled with --ff-only.

  Change

  Operating rules, pinned on the wall and repeated in the hanging checklists ("git pull, both machines on the same commit").

  Outcome

  The sources record the rules and the incident that produced the size check; they do not record a count of sessions the rules caught.

  Mechanism

  A policy is evaluated against one configuration; any divergence between the machines, or a truncated file, turns a hardware result into a result about an unknown configuration.

  Applies when

  • a robot's onboard computer and a workstation both hold the configuration
  • someone hot-fixes code or gains on the robot
  • model files are copied or pulled to the robot before a session

  “改配置只改 robot.yaml(标定 offset/sign、增益、限扭全在里面)→ Mac git commit + push → NX git pull → 重启桥。 … 谁改完谁立刻推,永远不留未推送的改动过夜。 … 每次上真机前 30 秒检查:两边 git status 干净、git log -1 哈希一致。 … 铁律不变:改 tau_max 必须同步写电机 limit_torque(反之亦然);电机重新标零后 offset 必须重测回填 yaml。”

• Removing a hand trim re-exposed the plant offset it had been silently compensating - and a slope scan told bias from sensitivityhand-trims-hide-plant-offsets

  Mechanism understoodwalkplant-calibrationplant-calibrationattributionreal-acceptance

  Treat hand-tuned trims as undocumented plant measurements: before deleting one, find what it compensates and re-house that knowledge in the model or the reward budget; diagnose posture errors with a sensitivity sweep to distinguish constant bias from gain problems.

  Symptom

  After switching from the old hand-trimmed default to the clean geometric zero, the retrained stand policy's only regression was torso lean: 1.8 deg -> 4.1 deg backward.

  Context

  The old default's ankle-pitch trim (-0.0489/+0.0628) had been pre-compensating a fore-aft COM mismatch; removing the trim removed the hidden compensation, and the posture reward alone was too weak to win it back. A COM sensitivity scan settled what kind of problem this was: sweeping base COM offset -50 to +50 mm gave nearly identical slopes for old and new policies (~0.026 deg/mm) - "不是质心敏感度问题, 是恒定偏置" (not a sensitivity problem, a constant bias). Fix landed in stand_v1b: posture corrected to +0.24 deg while keeping symmetry (<=0.1 deg) and low effort (0.259), disturbance rejection better than both predecessors. Model credibility was checked the honest way: v0's sim prediction at the real COM position (-22 mm) was -2.31 deg lean vs real measured 2.2-3.1 deg - "预测精准命中" - which is what licensed trusting v1b's -0.52 deg prediction. (Side flag from the same file: a sign convention had been documented wrongly in early comments - gravity_base[0] > 0 is forward lean.)

  Change

  Trims retired in favor of explicit modeling: symmetric geometric default plus a posture-reward budget sized to carry the real COM offset; the offset itself known (real COM ~22 mm behind model).

  Outcome

  stand_v1b passed acceptance as the standing lineage's final version; the walk-line requirement "加大躯干姿态惩罚权重" was upgraded from suggestion to mandatory, since walking amplifies what standing tolerates (real walk_v1 hit 26 deg lean vs sim 7.4).

  Mechanism

  Hand trims are plant knowledge stored in the wrong place - invisible, asymmetric, and stale after recalibration; removing them re-exposes the raw plant error. A sensitivity sweep separates the two possible diagnoses (slope change = control problem; parallel offset = constant plant bias), each with a different fix.

  Applies when

  • cleaning up hand-tuned offsets/trims in defaults or calibration
  • a posture bias appears after a default or calibration change
  • deciding whether a lean is a COM-sensitivity or constant-offset issue

  “两者斜率几乎相同(≈0.026°/mm),v1 只是整体多后仰约 2.4° —— 不是质心敏感度问题,是恒定偏置。成因:旧 default 的踝俯仰 trim(−0.0489/+0.0628)本就预补偿了前后质心偏差,换成零位 default 后这份补偿没了 … v0 在真机质心处(−22 mm)的 sim 预测为 −2.31° 后仰,真机实测 2.2~3.1° 后仰 —— 预测精准命中。”

• Symmetrizing the config made the gait MORE asymmetric - the asymmetry lived in the policy weightsasymmetry-in-weights-not-config

  Mechanism understoodwalkattributionattributionreward-shapingcurriculum

  Localize a persistent asymmetry by intervening at the config layer first: if the symptom survives (or worsens), it is in the weights - fix it with symmetry-constrained training, not with trims or offsets.

  Symptom

  walk_v1 on hardware: straight-line command curved 149 deg in 15 s (9.9 deg/s) with 3.06 m lateral runout; turn gain +31% one way vs +129% the other (75% difference); knee asymmetry 4.4 deg in sim, 9.6 deg on the robot.

  Context

  The obvious suspect was the asymmetric default pose in the config. The decisive test: symmetrize standing_pose and run the SAME policy in sim - the asymmetry got LARGER (hip_pitch 6.8 -> 9.3 deg). Root cause therefore not in the config but baked into the policy weights: PPO without a symmetry constraint commonly converges one-sided, because splitting the work 50/50 and loading one side yield the same return, and the gradient falls randomly into one of the equivalent optima.

  Change

  Fix redirected from config trimming to retraining with mirror data augmentation (walk_v2 spec) - a weights-level fix for a weights-level disease.

  Outcome

  With augmentation (and the symmetric-default precondition), stand_v1 reached 0.0 deg asymmetry on all six joint pairs (from 4.4-7.7 deg), height fluctuation 7 mm -> 1 mm, mean |action| down 33%.

  Mechanism

  Reward-equivalent solution families (who carries the load) leave the symmetric solution unpreferred; SGD picks an arbitrary member and entrenches it. Config changes move the coordinate frame around the entrenched asymmetric function - they cannot move the function. The counterfactual test (change config, watch symptom) localizes the layer the disease lives in.

  Applies when

  • a robot veers or loads one side despite a symmetric-looking config
  • deciding between config trims and retraining for an asymmetry
  • mirrored-turn gains differ by tens of percent

  “根因不在配置里:把 standing_pose 对称化后在 sim 里跑同一策略,不对称反而变大(hip_pitch 6.8°→9.3°)—— 说明不对称烙在策略权重里。这是无对称约束的 PPO 的常见收敛结果(左右各担一半与一边多担的回报相同,梯度会随机落进其中一个)。”

• Foot dragging is an attractor, not a low amplitude - and joint damping is the mode switch, adjustable at deploy timeswing-bistability-damping-switch

  Mechanism understoodomniattributionattributiondomain-randomizationactuator-modelingreal-acceptance

  When a quality metric is bimodal, stop treating it as an amplitude to be trained up: map the modes against initial conditions and plant parameters, find the parameter that switches basins, apply it first as a deployment lever, and only then bake it into the training distribution (as a plant-family shift, never as an execution-mapping change).

  Symptom

  s2e_pd-1400's swing height "median 12.1 mm" hid a perfect bimodal distribution: 20 seeds split into a drag mode (2.6-4.9 mm) and a step mode (19.3-24.0 mm) with NOT ONE seed in between - the median sat in the empty gap, and "swing debt -11 mm" really meant "50% probability of falling into the drag attractor".

  Context

  Two designed experiments closed the mechanism. Test A (nominal plant, 40 seeds): step 42% / drag 58% / middle 0 - at nominal gains, initial conditions alone pick the mode, both modes 100% survivable. Test B (fixed init, kp x kd grid): kd is the mode SWITCH - at kd 1.3 all surviving cells step (13-22 mm), at kd 0.7 nearly all drag (2.7-4.3), only at kd 1.0 does init get a vote; kp >= 1.2 is dangerous (5/6 falls). Global verification at kd x1.3 (20-seed, delay 2): survival 20/20 at ZERO cost, step share 42 -> 80%, swing median 12.1 -> 18.4 mm, slip record low 334, thicker tilt margin - costs: vx 85 -> 78%, saturation +5 pp. A Pareto sweep then priced the knob: step share 42/72/75/88/82/90 across kd 1.00-1.30 with a linear vx tax of -2.3 pp per 0.1 kd - the basin gain is fully collected at kd 1.20 ("1.30 是 over-damping 纯多付税"). Mechanism: low damping leaves a landing micro-oscillation / ground-slide channel the policy can exploit to drag; damping plugs the channel.

  Change

  Deployment lever adopted: kd-scale 1.20 (conservative 1.15) as the legitimate successor to the power-0.8 crutch ("前者削幅度保稳,后者堵 拖地通道换步态,且不牺牲存活"); training-side prescription: move the DR band to nominal-1.2 x (0.9,1.1) = [1.08,1.32], deleting the [0.7,1.0) drag-teaching zone - a contract-level change requiring digest re-baselining, gated on measuring the real robot's actual kd dispersion first.

  Outcome

  The kd surgery rung (s2e_kd) delivered basin 8 -> 11/20, slip 405 -> 331, vx 81 -> 85% with no out-of-band fragility (below-band check 20/20) - "拐杖烧进分布的正确姿势", explicitly contrasted with the failed s1g amplitude version: this one changes the plant family the policy has seen, that one changed the execution mapping the policy would have to relearn.

  Mechanism

  The gait's swing behavior is a bistable dynamical system whose basin boundaries are set by plant parameters; a policy trained across a kd band that includes the drag basin has learned to inhabit it. Shifting the deployed (and then trained) damping moves the system into the step basin without touching the policy - a plant-side fix for what looked like a training deficiency.

  Applies when

  • a gait quality metric splits into distinct modes across seeds
  • deciding between more training and a gain/damping change
  • converting a deployment crutch into a training-distribution change

  “20-seed 里拖地模式 2.6~4.9mm 与迈步模式 19.3~24.0mm 各半,中间一个不落 … kd 是模式开关——kd1.3 下 6/6 存活格全迈步 … kd0.7 下几乎全拖地 … swing 债的解(至少大半)在部署端阻尼档,不在训练端 … 机理:低阻尼下落脚微振荡/贴地滑给了策略顺势拖行的通道,加阻尼堵之。”

• IMU observation age cut 52-68 ms to ~4 ms by moving AHRS onto the MCU - as a single variableimu-age-move-fusion-downstream

  Observed oncewalkreal-deployhardwarereal-acceptanceprocess

  Audit observation age end-to-end and move time-critical fusion as close to the sensor as possible - and when you fix a latency, change only that one variable so the gain is attributable.

  Symptom

  IMU-derived observations reaching the policy were 52-68 ms old because attitude fusion ran in Python on the loaded host computer - stale attitude is a direct feedback-loop delay the policy was not trained with.

  Context

  The fix was scoped deliberately narrowly: move the AHRS computation from Python to the STM32 H7 (MC02). CAN topology explicitly unchanged, so the change is a clean single variable.

  Change

  AHRS fusion relocated Python -> H7. Before/after - IMU age: 52-68 ms -> ~4 ms; CAN timing: unchanged; Python load: high -> ~0.

  Outcome

  IMU age reduced by an order of magnitude with no confound; host CPU headroom recovered ("把计算单元搬在stm32上, 这样imu有剩余").

  Mechanism

  Sensor age is pipeline latency, not sensor quality: fusing on the MCU next to the sensor removes host scheduling jitter and interpreter overhead from the critical path. Keeping the bus topology fixed makes the improvement attributable to the relocation alone.

  Applies when

  • measured sensor-to-policy age far exceeds sensor sample period
  • attitude fusion or filtering runs on a loaded host CPU in an interpreted runtime
  • planning infrastructure changes during a sim2real campaign

  “AHRS 搬到 H7——这个不改 CAN 拓扑，只是把一段计算从 Python 挪到 MC02，单变量：IMU age 52–68 ms → ~4 ms / CAN 时序 不变 / Python 负载 高 → ≈0”

• Order hardware runs by sim risk, gate each stage on the last, and put the fragile cell last with a spotterrisk-ordered-real-deployment

  Replicatedomnireal-deployreal-acceptanceprocess

  Script hardware sessions as a risk ladder: baseline first, sim-riskiest last with a spotter, suspended smoke before ground, each stage gated on the previous, environment (floor mu) recorded as a selection input - and stop at the stage that misbehaves.

  Symptom

  Five policy-x-gain combinations had to go on hardware in one session, with sim survival ranging from 20/20 down to 17/20 (and zero-command survival down to 2/20) - an unordered session risks breaking the robot on an avoidable run.

  Context

  The execution sheet fixed the order as sim-risk low to high, control baseline first (current SOTA establishes the floor reference), the fragile cell (fric-2400@kd1.0) last with a person spotting throughout. Stage gating: suspended smoke (feet off ground, 10 s each, all five pass before anything touches down) -> suspended with IMU and forward command (gait forms in the air) -> grounded runs -> speed raise only for combos that survived the previous stage -> zero-command tests only with a spotter, ordered by sim zero-cmd survival, with the 2/20 cell skipped by default. Preconditions include recording the floor material and estimating mu (if mu <~0.6, sim says pick the kd1.2 gain as main), port/CAN self-check, calibration frozen. Any stage failing stops the session at that stage: "任一段出问题就停在那一段, 不要跳到下一段".

  Change

  Session structured as a risk ladder with per-stage gates instead of a flat checklist; per-combo sim survival numbers written into the run table as the ordering key.

  Outcome

  The session design localized any failure to the cheapest stage that could reveal it, kept the robot safe for the informative fragile run, and made the control baseline available before any comparison run.

  Mechanism

  Hardware sessions consume a shared budget (robot integrity, battery, floor time); ordering by predicted risk means information is bought cheapest-first, and stage gates convert an expensive failure into a cheap earlier one. Baselines run first because every later reading is relative to them.

  Applies when

  • taking multiple policies/configs to hardware in one session
  • a candidate is known-fragile in sim but must be measured
  • writing a deployment runbook for a new robot

  “跑序 = sim 风险从低到高, 最险的放最后 (依据 = 存活门/零指令存活) … ⑤ 是 sim 里最脆的一格 … 放最后跑, 全程留人扶, 起步即给 cmd, 零指令不做。… 任一段出问题就停在那一段, 不要跳到下一段。”

• action_rate weight is the sim2real bandwidth knob - re-tune it whenever a rate limiter is removedaction-rate-weight-vs-bandwidth

  Observed oncewalkreward-shapingaction-ratereward-shapingactuator-modeling

  Set action_rate weight relative to real actuator bandwidth, and re-tune it any time another smoothing/limiting element (filter, slew limiter, gain) changes - reward weights are load-bearing parts of the actuator model.

  Symptom

  With a low action_rate_l2 weight the policy learns fast actions; the unmodeled part of the actuator response is then excited hardest, and sim2real "直接崩" (collapses outright). With too high a weight, actions become so slow the robot cannot maintain balance.

  Context

  The reference developer called action_rate_l2 the single most important reward for transfer, with side-by-side video evidence that the high-penalty, slower policy is clearly better on hardware. Lucen context: the team had just removed the SOFT_SPD=1.0 velocity limiter, which had been an implicit actuator-bandwidth constraint - leaving action_rate as the only remaining constraint on action speed.

  Change

  Decision recorded: after removing SOFT_SPD, re-evaluate the action_rate weight rather than keep the old value, since its effective role changed from "additional smoother" to "sole bandwidth constraint".

  Outcome

  Logged as a priority follow-up ("重新评估 action_rate 权重 - 拆掉 SOFT_SPD 之后这一项的作用变了"); the failure mode it guards against is training high-frequency actions the real actuators cannot track.

  Mechanism

  Slower actions stay inside the frequency band where the ideal-PD sim actuator and the real actuator agree; fast actions probe the band where unmodeled delay, inductance, and bandwidth limits dominate, so model error is amplified in exact proportion to action speed. Any removed external rate limit transfers that constraint's entire job onto the action_rate penalty.

  Conflicts

  The low/high tradeoff evidence is the external developer's report (with video); the Lucen-side entry is a pre-registered risk and decision, not yet an on-robot A/B at the time of writing.

  Applies when

  • removing or adding an action filter, slew limiter, or low-level speed cap
  • real robot shows high-frequency chatter or overheating absent in sim
  • tuning smoothness rewards before a hardware deployment

  “权重低 → 动作快 → 执行器模型不准的部分被放大，sim2real 直接崩 / 权重高 → 动作慢 → 好迁移，但可能慢到无法维持平衡 … 我们刚拆掉 SOFT_SPD=1.0 的限速器，等于把执行器带宽约束整个移除了。action_rate 惩罚现在是唯一还在约束动作速率的东西，需要重新评估权重”

• PPO's Gaussian noise cannot compose phase-locked oscillations - deliver them as feed-forward and let the policy learn the residualfeedforward-for-phase-locked-skills

  Mechanism understoodomnicurriculumcurriculumreward-shapingcontract-freeze

  If a skill needs a temporally coherent (phase-locked) action component, do not expect step-wise exploration to find it: inject a verified feed-forward and train the policy as a residual stabilizer, keeping the feed-forward inside the deployment contract.

  Symptom

  Four different reward arrangements (no reference / wrong-sign reference / correct-sign reference / cage released) all failed to elicit sidewalk, while open-loop probes proved the behavior existed and was safe on the same platform with the same policy as base.

  Context

  Producing lateral velocity requires a phase-locked hip_roll oscillation synchronized to the gait clock. PPO's exploration is per-step, zero-mean, uncorrelated Gaussian noise - it can never compose a sustained phase-locked component, so the behavior is unreachable by exploration regardless of how it is rewarded. The fix changed the delivery channel: target = default + scale*action + lat_ff(cmd_vy, phi). The policy's action becomes a residual on top of the feed-forward, retaining full balance authority (it can even cancel the feed-forward); the feed-forward supplies exactly the component exploration cannot. This mirrors why the sagittal joint_pos_ref worked (it also delivered phase structure), just via a different channel.

  Change

  Contract-level change, done cleanly: new profile omni_ff (= omni + lat_ff_gain -0.5), existing omni profile bit-identical; feed-forward applied after the action delay stage; missing cmd/phase raises instead of silently dropping; deployment must use the same phi as build_obs (recomputing gives a one-tick phase misalignment).

  Outcome

  From C2-700, +100 iterations sufficed: product omni_c4_ff800 scored vy +120%/+125% (from +4%/-1%), 260/260 cells at 20/20 survival, zero old-skill regression, left/right gap 5 pp - the entire C4 saga resolved by changing the delivery mechanism, not the reward.

  Mechanism

  Exploration noise spans only the subspace its correlation structure can express; skills requiring coherent oscillation lie outside the span of i.i.d. per-step noise. Feed-forward moves the required structure into the action pipeline where it needs zero probability mass to appear, reducing the learning problem to stabilizing around a demonstrated behavior - which PPO does well.

  Applies when

  • a periodic/oscillatory skill trains flat under every reward variant
  • open-loop injection of the behavior already works
  • considering GRU/curriculum/exploration tricks for a rhythmic skill

  “病因不在奖励，在探索形式：产生侧向速度需要相位锁定的 hip_roll 振荡，PPO 的逐步高斯噪声零均值无相关，合不出相位锁定分量。… target = default + scale·a + lat_ff(cmd_vy, φ)。策略动作因此是前馈之上的残差，保留全部平衡权限”

• A DR tail the robot never has is pure cost - stage deterministic plant levels instead of one wide uniformdr-tail-plant-continuation

  Mechanism understoodomnidr-tuningdomain-randomizationcurriculumactuator-modeling

  Set every DR range from the measured deployment distribution and cut tails that hardware cannot produce; when an axis changes the controller's character (delay, major gain regimes), prefer staged deterministic levels with gates over one wide uniform.

  Symptom

  Two consecutive lineages (s1e, s1f) trained under uniform latency DR (0, 0.06 s = 0-3 frames) both converged to drag-glide gaits - buying survival under heavy delay by giving up swing (3.6 mm) - even though the real pipeline never exceeds ~2 frames.

  Context

  The account: roughly 1/3 of training quality was spent on the >2 frame tail that hardware never presents ("uniform 尾部 ~1/3 训练质量 花在真机不出现的 >2 帧上"). The deeper reading came from the user: uniform 0-3 frames is not merely tail-heavy - it "把性质不同的控制系统 混进同一 PPO batch" (mixes qualitatively different control systems into one PPO batch); a 0-frame and a 3-frame plant demand different controllers, and one policy trained on the mixture serves neither. The S2 v2 ladder therefore redefined latency "从「随机化参数」重新定 义为 actuator/control plant 的一部分": deterministic FIFO levels, staged 1 frame then 2 frames (lo=hi so fractional interpolation degenerates to exact N frames, synonymous with the harness --delay N), each level gated by the fixed acceptance battery - a plant continuation, not a randomization.

  Change

  Latency DR replaced by staged deterministic levels covering the measured 1-2 tick reality with no tail; each stage a separate continuation rung with the standard gate and rollback.

  Outcome

  The s2_lag1 rung showed the clean-signal benefit immediately (survival 20/20, heading 6x recovery) with the swing cost booked honestly (21 -> 12 mm, half-pass, ladder paused for adjudication); the drag-glide attractor from uniform tails did not recur.

  Mechanism

  DR asks one policy to cover a plant family; when part of the family is fictitious, the policy pays real capability for fictitious robustness, and when family members demand structurally different controllers, gradient averaging produces a compromise controller optimal for none. A measured, discrete plant set matches the actual deployment support and keeps each rung's training signal coherent.

  Applies when

  • policies converge to degenerate gaits that buy worst-case survival
  • a DR range extends well past the measured hardware range
  • choosing between wide randomization and a staged ladder on an axis

  “两轮实证(s1e/s1f)宽尾延迟 DR 逼出拖地滑行 … uniform 0~3 帧不止尾重,而是把性质不同的 控制系统混进同一 PPO batch;1→2 帧确定性分级 = plant continuation,训练信号干净得多—— latency 从「随机化参数」重新定义为 actuator/control plant 的一部分。”

• A frame-history observation under zero DR memorizes the trainer's plant fingerprint - the estimator must see variation to learn estimationhistory-obs-needs-plant-variation

  Mechanism understoodomniobservation-designobservation-honestydomain-randomizationsim2sim

  If the observation carries history (stacked frames, RNN), keep at least minimal plant variation (gain/latency jitter) on from the first iteration - "nominal first, robust later" is structurally invalid for estimator-bearing contracts.

  Symptom

  omni_s1 (fresh 215-dim contract with a 5-frame history window, trained with DR fully off): training all green, yet the MuJoCo gate scored 0/20 on all eight doors - falls within 2 s, seven checkpoints, not one transferred.

  Context

  The history window exists precisely to let the actor implicitly estimate line velocity and actuator dynamics (the actor is denied base_lin_vel by observation honesty). Under a constant plant that implicit estimator has nothing to estimate - it learns the trainer's exact response fingerprint instead, and any other simulator's micro-differences are out-of-distribution: "5 帧窗按设计就是隐式估计器, plant 恒定时它学到 Isaac 精确响应的指纹". The planned "nominal-first-robust-later" staging was declared STRUCTURALLY incompatible with history observations: "估计器要见过变化才学估计, 否则学背诵" (an estimator must see variation to learn estimation, otherwise it learns recitation). Honest confound note kept: this is mixed with "zero DR does not transfer, period" - but both attributions prescribe the same fix, so no control was run.

  Change

  S1.1: minimum actuator jitter turned on from day one - kp/kd +/-10%, latency 0-1 frame (friction/COM/mass still nominal, no push - those stay for the S2 ladder).

  Outcome

  Transfer restored: survival 0/20 -> 20/20, speed 19/20, foot distance 20/20 (remaining failures moved to gait quality, a different disease); the staging doctrine was amended - history-carrying contracts never train under a frozen plant.

  Mechanism

  A recurrent/history channel fits whatever temporal structure minimizes loss; with a deterministic plant the cheapest structure is the plant's own impulse-response signature, yielding features that are simulator-specific rather than physics-general. Plant variation forces the channel to carry state-estimation features that transfer.

  Conflicts

  Attribution is explicitly confounded with the simpler "zero DR never transfers" reading ("与「零 DR 本身就不迁移」混杂 … 两种归因处方相同, 不做对照") - the source chose not to spend a control run separating them.

  Applies when

  • adding frame stacking or recurrence to an actor observation
  • a nominal-plant policy fails a cross-simulator gate within seconds
  • planning DR staging for a new contract

  “frame_hist × 零 DR = plant 指纹过拟合——5 帧窗按设计就是隐式估计器, plant 恒定时它学到 Isaac 精确响应的指纹, MuJoCo 的微小差异即 OOD, 2 s 内摔, 七个 checkpoint 无一迁移。「先标称后鲁棒」的分段与历史观测结构性冲突:估计器要见过变化才学估计,否则学背诵。”

• A time gate that had cured one lineage's rushing made the from-scratch lineage trade away its stance width twice (0.364 -> 0.235 m, 0.355 -> 0.251 m) - its disease was absent there, so the fix was retired and the pre-gate checkpoint shippedtime-gate-vs-wide-stance-retire-the-fix

  Replicatedrecoveryreward-shapingreward-shapingcurriculumfork-selection

  Carry a fix into a new lineage only if its disease is present there; a mechanism that cured one lineage can be net negative in another, and when doubling a term's weight recovers almost nothing, treat the two objectives as structurally in conflict and remove the one whose purpose is gone.

  Symptom

  V3.1's phase 2 (the 3 s zero gate on standing income, continued from P1b) kept 100% success on every friction level and slowed the get-up, but the lateral stance drifted 0.364 -> 0.235 m and hip yaw crept to 57 deg against its 60 deg limit. With the width band's weight doubled (P2c, after P1c) it drifted again, 0.355 -> 0.251 m, below the pre-registered 0.30 m failure line.

  Context

  The zero gate had been introduced in V2.5/V2.5b to slow the old lineage's get-up. In V3.1 the rushing was already absent: P1c got up in 0.90-1.06 s with a worst torque ratio of 73.3%, better than the stamped v2_6c, because the full beta curriculum, second-difference smoothing and pull curriculum had cured the violence inside training.

  Change

  Recorded as a candidate law with two data points - the zero gate and a wide stance are mutually exclusive here - and the zero gate was removed from the V3.1 recipe. P1c (the pre-gate checkpoint) went through the full stamp-level acceptance instead.

  Outcome

  P1c passed everything: all six criteria, lateral stance 0.355 m, foot tilt P75 2.0 deg, mu {1.0, 0.8, 0.6, 0.4} x 10 seeds all 100%. recovery_v3_1p1c.onnx was stamped and pushed to the robot channel.

  Mechanism

  The zero gate moves the income toward "stay stable until the end", and under low-friction DR a wide stance has a slip tail, so survival outbids the width band; doubling the band's price bought back only 0.016 m - an auction that does not converge signals structural conflict, not an under-priced term.

  Applies when

  • porting reward mechanisms from an old lineage into a fresh recipe
  • a width, margin or posture metric erodes during a late training phase
  • a weight increase produces a negligible change in its target

  “**定律候选(二实证):归零门 × 宽站互斥**。 … 加价翻倍只挽回 0.016,竞拍不收敛)。 … **归零门是 v2_5 血统的历史包袱,对 V3.1 配方是净负资产,P2 阶段除名 —— P1c 即终点形态**。”

• A suspended (no-load) test acquits or convicts the actuator before you blame authoritysuspended-test-isolates-actuator-authority

  Mechanism understoodomnireal-acceptancehardwarereal-acceptanceattribution

  Before attributing a failure to actuator authority, measure no-load tracking error and steady-state torque fraction; blame authority only if the task fails while the error grows with demanded force - and then fix gains or targets, not training.

  Symptom

  hip_roll sagged 0.21 rad on the ground and saturation questions loomed over the sidewalk plan - was the roll axis physically too weak (authority), or was something else limiting it?

  Context

  Before C4, the roll-authority question was settled by measurement triage: suspended test (--suspend, feet off ground) showed hip_roll tracking error 0.0008 rad - actuator acquitted; the entire 0.21 rad ground sag is load-induced. Steady-state torque was 25% of limit - 75% margin remains. Since sidewalk needs lateral force, not exact angles, authority was ruled "not a hard limit", with a pre-registered criterion for when it WOULD become one: sidewalk fails to track AND roll error keeps growing - then the fix is raising hip_roll kp or lowering the vy target, not more training.

  Change

  Hypothesis "roll authority insufficient" demoted from blocker to a monitored branch with an explicit trigger condition; C4 proceeded.

  Outcome

  Later open-loop probes confirmed the actuator could produce the behavior (sidewalk feed-forward ran at full amplitude, 5/5 survival), and the eventual C4 failure causes were measurement and reward, never authority.

  Mechanism

  Suspended vs loaded comparison separates the actuator's closed-loop competence from the load path: tiny no-load tracking error means the motor/controller is fine and any loaded deviation is statics (gravity / stiffness budget, kp trading error for force). Torque-fraction measurement then bounds how much force headroom actually remains.

  Applies when

  • suspecting an axis is "too weak" for a new skill
  • large position sag on a loaded joint
  • deciding between hardware fix, gain change, and more training

  “吊挂（--suspend）实测 hip_roll 跟踪误差 0.0008 rad → 执行器无罪，地面下垂 0.21 rad 全是负载所致；稳态占限扭 25% → 仍有 75% 扭矩余量。… 判据：若 C4 出现「侧走跟不动且 roll 误差继续变大」，那才是权限账 … 解法是提 hip_roll 的 kp 或降 vy 目标，不是硬训。”

• A real-robot verdict is (policy x deployment stack) - when the stack changes materially, old verdicts expirestale-verdicts-under-old-stack

  Mechanism understoodwalkreal-acceptancereal-acceptanceattributionprocess

  Date every hardware verdict with the deployment-stack version it was measured under; after any material stack change, re-test before trusting old condemnations or old praises - with the interpretation of each possible result written down first.

  Symptom

  walk_v5 stood condemned as "kicks wildly" and walk_v6 as "cannot walk unassisted" - but those verdicts were issued under an earlier deployment stack (--heading did not exist yet, several fixes had just landed); only v7 had ever run under the current unified stack.

  Context

  New sim evidence sharpened the doubt: a same-harness four-version sweep showed v6 was the HEALTHIEST archive at the real operating point (cmd 0.15: dominant frequency locked at 2.50, steps 35:35 perfectly symmetric, foot distance 203/190 mm best of four, mean tilt 4.2 deg, saturation 15%). A full re-test under the unified stack was scheduled with per-version questions and a pre-filled interpretation table ("判读表(预填假设,回来对号)"): e.g. v6 walks + frequency ~2.5 -> old verdict was the stack's fault, v6 becomes the comparison champion; v6 walks but at ~1.25 -> period-doubling on hardware = confirmed plant gap, actuator fitting promoted to mainline; v5 no longer kicks -> the kicking was an old-stack artifact.

  Change

  All four versions re-queued on hardware under one stack (same torque limits, slew profile, heading loop, logging), with the version-specific legacy profile pinned; verdicts held provisional until re-issued.

  Outcome

  The re-test design separated policy properties from stack artifacts before any policy was permanently written off - and turned each outcome into a specific conclusion via the pre-filled table.

  Mechanism

  A deployed behavior is produced by the policy plus everything between it and the motors (heading loop, slew limits, torque caps, clock); verdicts implicitly condition on that whole stack. Fixing the stack invalidates the conditioning, so old failures may be stack artifacts and old successes may not survive either.

  Applies when

  • deployment tooling (limits, filters, loops) changed since a policy was last judged
  • deciding which historical policy is the rightful baseline
  • a sim sweep contradicts an old hardware verdict

  “只有 v7 在完整的今日部署栈下上过真机 … v5"左右乱踢"、v6"未能自主"的判决全部来自更早的栈(--heading 尚不存在, 部分修复刚落地)——判决已过期。且 2026-08-02 四代同机仿真横测翻出了新证据:v6 在真机工况(cmd 0.15)下是四代里最健康的仿真档案”

• A sim veto needs real confirmation too - the worst sim cell was scheduled as the most informative hardware runsim-veto-needs-real-confirmation

  Mechanism understoodomnireal-acceptancereal-acceptancesim2simattributionprocess

  Never let sim alone both condemn a purpose-built configuration and escape audit: spend one cheap, safeguarded hardware run on the condemned cell, pre-registering what agreement and disagreement would each imply about the proxy.

  Symptom

  The fric-2400@kd1.0 combination was sim's worst cell across the board (survival 17/20 - the only miss, mu0.4 1/20, push 103/160, zero-cmd 2/20), yet it was the only product specifically trained for the kd1.0 deployment gain - discarding it on sim evidence alone would leave the sim's own validity untested exactly where it mattered.

  Context

  The team had been burned in the other direction before ("Isaac 指标三次 零预警" - training-side metrics gave zero warning three times), so the symmetric rule was written: sim's rejection also needs hardware confirmation ("sim 判被支配 ≠ 真机被支配 … sim 的否决也要真机确认"). The run was pre-registered with a dual reading: real matches sim -> the S2f ladder closes and the fork root is settled; real clearly better than sim -> the MuJoCo proxy has a systematic bias in the kd1.0/low-margin region, "那比选型本身重要得多" - and every S2f sim acceptance would need re-scoring.

  Change

  The condemned configuration was kept on the hardware roster (last, spotted, minimal exposure) explicitly as a proxy-validation probe, not as a deployment candidate.

  Outcome

  Session design captured either result as progress: selection confirmed, or a proxy bias discovered that would re-price the whole ladder's verdicts.

  Mechanism

  Every sim verdict is a joint statement about the policy AND the proxy; cells where a policy was purpose-trained for the exact condition sim condemns are where proxy error is most likely and most costly. Testing the veto converts a selection decision into a calibration measurement of the evaluator itself.

  Applies when

  • sim rejects the configuration that targets the actual deployment condition
  • the eval proxy's calibration has never been checked in that regime
  • deciding which hardware runs are worth their risk

  “但它也是唯一为 kd1.0 部署档专门训的产物 —— sim 判被支配 ≠ 真机被支配, 「Isaac 指标三次零预警」的教训反过来同样成立: sim 的否决也要真机确认。… 若真机明显好于 sim → MuJoCo 代理在 kd1.0/低裕度区有系统性偏差, 那比选型本身重要得多。”

• A get-up policy righted itself and sat - three terms paid the seated pose 84% of the return, and the only shaping term that could tell sitting from standing was an exp kernel outputting 5e-5seated-basin-dead-exp-kernel

  Mechanism understoodrecoveryreward-shapingreward-shapingattribution

  When a policy parks in a degenerate posture, tabulate what each reward term pays that posture against the target (watch contact terms that reward touching rather than bearing load) and evaluate every exp kernel at the error actually observed; a kernel narrower than the real error is switched off, and widening it is a one-variable repair that adds nothing new.

  Symptom

  R0 converged by iteration 700 and gained 1.7% over the next 2,300; success 0.0% in all four fall categories. Three of four success conditions passed (tilt median 1.0 deg, both feet in contact 99.6%, angular rate low); height passed 0.6% (median 0.204 m against 0.326). The robot knelt in a W-sit: hip yaw +/-47 deg, knees folded to 92% of the hard limit, shins flat, pelvis on the ground, torso vertical.

  Context

  Minimal reward table: upright (1-g_z)/2 +2.0, base_height linear progress +1.5, stand_pose exp(-||q-q_stand||^2/std^2) x upright gate +1.0 with std 1.0, still +0.5 and feet_on_ground +0.5 both x the upright gate, plus regularizers. The upright gate is a hinge that opens below 30 deg of tilt. The pre-registered fallbacks were then checked against the measured state: tightening the tilt gate was falsified (tilt was already 1.0 deg); a success bonus contradicted the spec's own no-cliff-bounty rule; narrowing the categories was useless (all four converged to the same pose); raising init noise was too weak for a basin this deep. Only a half-rise intermediate state addressed it, and a cheaper repair existed.

  Change

  R0.1 (user decision, single variable): stand_pose std 1.0 -> 3.0. Not a new term and not a bounty - repairing a declared term that was numerically dead. The two runs' logged env.yaml differ in log_dir and std only.

  Outcome

  R0.1 58.2% overall (R0 0.0%): supine 91.5%, side 82.2%, mid 55.9%, prone 0/156; knees fully straight; ||q-q_stand||^2 9.99 -> 0.91 and the stand_pose term 4.6e-5 -> 0.90; get-up ~1 s, no re-falls, the curve still rising at the 3,000-iteration cap. Prone stayed at zero and needed a different fix (see prone-dead-end-is-foot-placement).

  Mechanism

  Sitting earned upright 1.98/2.0, still 0.43/0.5 and feet_on_ground 0.46/0.5 - 3.0 of a 3.57 per-second return - because feet_on_ground asked for contact, not load. The only terms separating sitting from standing were base_height (+0.70/s for standing) and stand_pose, whose kernel at the real 9.99 rad^2 error (75% of it in the two knees) was exp(-9.99) = 4.6e-5 with a gradient near 1e-4. Standing up meant risking 3.0/s to gain 0.70/s while unfolding knees at 92% of their limit under load. With std 3 the same term is exp(-9.99/9) = 0.33 - a live gradient, three quarters of it on the folded knees.

  Applies when

  • a policy converges early to an upright but low, seated or kneeling pose
  • a posture-matching exp term reads ~0 in the training logs
  • contact-based rewards saturate while the task metric does not move

  “**关键:`feet_on_ground` 只问"触地"不问"承重", 跪坐时双脚确实贴地,照样满分。** 三项 3.0/s = 总回报 3.57/s 的 84%。 … **exp(−9.99) = 4.6e-5** —— 权重 1.0 的项实际输出 5e-5、梯度 ~1e-4, **不是"还没学会",是数值上根本不存在**。 … **R0.1 决定(用户 2026-08-09 定,单变量)**:`stand_pose` 的 `std` **1.0 → 3.0**。 不是加新奖励、不是悬崖悬赏,而是**修复一个已声明但数值失效的项**”

• The run policy never left the ground and fell in the second simulator from the frontal plane - its DR (gains and latency only) covered the actuator axis, not the frontal-plane contact and inertia disturbances the doubled stride amplified; "is DR on" is the wrong questionthin-dr-judged-by-channel-coverage

  Replicatedrundr-tuningdomain-randomizationsim2simattribution

  Judge a DR recipe by whether its randomized terms cover the channel where the skill can lose stability, not by whether DR is enabled; when a new skill lengthens single support or enlarges motion in one plane, add disturbances in the plane it destabilizes before training.

  Symptom

  run R1 (6,000 iterations, 78 min): no flight phase ever appeared, and every one of 13 checkpoints failed the eight-gate MuJoCo smoke. In Isaac: zero terminations in 6,000 iterations, 4.2 deg tilt. In MuJoCo at delay 2: 1/6 survived, falls within 1.9-6.2 s at 50.8-58.7 deg, the most saturated joints all roll joints.

  Context

  The run contract doubled sagittal travel (knee action scale 0.9, knee swing peak 1.14 rad) with a 0.60 s period and 0.40 duty - long single support - while roll/yaw scales were deliberately left at 0.5. DR copied the s1e recipe: kp/kd (0.9, 1.1) and latency on; mass, COM, joint friction and push all off; ground friction pinned at (1.0, 1.0). Flight was read two independent ways: Isaac's per-foot contact reward stayed 0.845-0.857, never above 0.87 - the arithmetic ceiling of a gait with zero flight - and 30 of 36 MuJoCo seeds had flight fraction exactly 0 (the nonzero six were all tumbling falls). Foot lift itself worked (46-59 mm against a 50 mm design point): the walk-era "not enough travel" failure did not recur.

  Change

  Verdict FAIL, with the pre-registered first knob (exploration noise 1.0 -> 1.2) explicitly rejected as aimed at a different axis. The lesson was generalized and applied at the next line's design review: the one-leg spec made push, body mass, base COM and friction DR mandatory for its permanent single support and banned the thin recipe.

  Outcome

  The run line did not continue past R1 in the sources. The one-leg V0 with the wider DR passed its friction-variant gate (mu 0.4 and 1.2) inside a 40/40 acceptance.

  Mechanism

  Randomizing gains and latency covers the actuator's axis; a skill whose failure lives in frontal-plane contact and inertia needs randomization on that channel (push, mass, COM, friction), or the trainer's exact plant becomes the only one the policy can stand on - the omni_s1 transfer trap a second time, this time with DR switched on.

  Applies when

  • a policy is flawless in the trainer and falls immediately in a second simulator
  • reusing a DR recipe from a skill with a different support pattern
  • failures concentrate on one axis (roll, yaw) the DR does not touch

  “**机理**: 矢状面行程翻倍 (膝摆动峰 1.14 rad) + T 0.60 + duty 0.40 的长单支撑, 把额状面扰动放大了一个量级; 而 roll/yaw 通道按 §3 **刻意没有放大** (仍 0.5), DR 又是 s1e 复刻的薄配方 (mass/COM/关节摩擦/push **四关全关**, 地面摩擦钉死 (1.0, 1.0))。 … 说明**薄 DR 的判据不能只看"有没有开 DR"**, 要看**开的那几项 是否覆盖失稳所在的通道** —— kp/kd 与延迟是执行器轴向的, 对额状面接触/惯性 扰动零覆盖。 … 0.87 正是「零腾空的走路步态」的天花板算术”

• Ungated phase shaping made standing 42x more expensive than stepping - and the stepping was cooking the hip motorsmoving-gate-42x-stand-tax

  Mechanism understoodomnireward-shapingreward-shapinghardwarereal-acceptanceprocess

  Gate every phase/clock-driven shaping term on the command that justifies motion, price the cmd=0 case explicitly during design - and when a reward flaw is sim-only, book it with trigger conditions instead of operating immediately on a working lineage.

  Symptom

  At cmd = 0 the sim policy never stood still - it stepped in place and crept 0.98 m per 20 s; on the real robot the same lineage's stepping made hip_roll motors run 20 degC hotter than every other joint (43-48 degC vs 25-28).

  Context

  The arithmetic closed it: the three phase-shaping terms (joint_pos_ref 1.6, feet_contact_number 1.2, feet_clearance_swing 1.6) are driven by the gait clock with NO command gating, so standing at cmd=0 forfeits 3.32/step of shaping while honest standing earns only 0.078 of tracking - stepping wins 42x. The heat chain: perpetual stepping = perpetual single support = one hip_roll stalled at ~4.3 N*m (25% of torque limit) carrying the torso's frontal-plane moment - two hip_rolls = 90% of whole-machine steady-state I2R; measured stand-vs-step comparison: total heat -71% when actually standing. The suspended test acquitted the actuator (0.21 rad sag -> 0.0008 rad in air) and mechanics vetoed the easy fix ("降 kp 救不了热" - equilibrium torque equals the external load regardless of kp). The fix (moving_gate: hard-gate the three shaping terms on |cmd| > eps) was designed - then DEFERRED by the user because the real robot at the time stood fine: "真机不表现该问题, 为真机不存在的病改奖励表不划算", with written trigger conditions (C-ladder stand row persistently failing, or real robot starting to step/drift at cmd=0) and the known hazard tag (this is exactly the reward-change class that triggers the B-arm signature). When the real robot later DID step and cook, the booked trigger fired and moving_gate moved from debt to to-do with its benefit re-priced: "停止空烧 hip_roll,稳态发热降 ~71%".

  Change

  moving_gate designed with the gate_by_cmd convention; deferral, triggers, and expected heat recovery all pre-registered instead of patching the reward for a then-sim-only symptom.

  Outcome

  The cmd=0 stepping went from mystery to closed arithmetic; the thermal measurement (hip_roll +20 degC) quantitatively confirmed the 90%-of-heat prediction; the reward change waited for real-world justification instead of spending a risky revision early.

  Mechanism

  Clock-driven shaping terms define a perpetual-motion bounty unless gated by command; the resulting idle gait is not a training bug but the table's optimum. Its cost surfaces on hardware as stall-torque heating set by statics (mass x lateral offset), which no gain change can remove - only removing the motion (gating) or widening the stance can.

  Applies when

  • the policy steps in place or creeps at zero command
  • specific joints run hot in idle behaviors
  • deciding when a known reward flaw justifies a risky mid-lineage fix

  “塑形合计 −3.32/步 … 净: 站定亏 42 倍 … 两颗 hip_roll 4.29 / 4.09 N·m(各占限扭 25%),占全机稳态 I²R 的 90% … 吊挂实测 hip_roll 跟踪误差 0.21 rad → 0.0008 rad … 降 kp 救不了热 … 真机不表现该问题, 为真机不存在的病改奖励表不划算”

• The first real-robot get-up was "very violent, kicking on the floor, dangerous" - a sim-perfect policy with no reason to be slow, unbounded absolute targets, no domain randomization and a rate limiter that filtered nothing; the task was restated as "safe, slow, transferable"first-real-get-up-violent-stage-one-policy

  Observed oncerecoveryreal-deployreal-acceptanceactuator-modelingattribution

  Do not put a get-up policy on hardware until its action is bounded (hard bound or state-anchored targets), smoothed, randomized and tested at the real pipeline's latency, and say explicitly that the task is "safe, slow and transferable" - a simulation-perfect policy optimizes only "gets up".

  Symptom

  On 2026-08-09 the user ran a V0-lineage recovery policy on the real robot and stopped it: very violent, kicking on the floor, dangerous. The planned next rung (a heavier torque_headroom) was never started.

  Context

  The spec had pre-registered that R0/R1 products stay in simulation and that the real-robot precondition was the R3 smoothing rungs plus a bridge-slew check plus a hanging protocol; the robustness (DR) rungs had not run. In simulation the policy passed 100% with a get-up of about a second. Which ONNX, which gain profile and whether a torque/joint log existed were left "to be recorded later" and never were.

  Change

  The V0 ladder was stopped at its best product (R3.1, sim only) and a re-rooting proposal was put to the user. The spec's four-layer account: style (the reward pays for standing early and nothing pays for slowness - HumanUP's "Stage I" get-up, "fast but unsafe ... infeasible for real-world deployment"); impact (full-range absolute targets with no hard bound, raw |a| up to 4.77, action saturation 100%, a single-step change of 0.306 saturating hip_pitch); transfer (zero DR, friction pinned at 1.0, the learned leg bracing); link (the bridge's RL slew equals vel_limit, 0.2-0.66 rad per step, while the real pipeline has 1-2 steps of time-varying latency and acceptance ran at delay 0).

  Outcome

  The line was re-rooted twice (training-side rate limit, then the beta-anchored action space) and gained a hang protocol before the next real attempt; on 08-11 a beta-anchored policy produced the line's first real get-up.

  Mechanism

  A task reward that pays for standing early selects the fastest feasible get-up; with absolute full-range targets every large target jump is a torque impulse bounded only by the clip; zero DR and braced-leg solutions do not transfer; and a limiter set at the velocity limit does nothing at 50 Hz.

  Conflicts

  The four layers are the spec's reconstruction from simulation probes and the literature; the real run's policy file, gain profile and log were never recorded, so no layer was confirmed against hardware data.

  Applies when

  • a first hardware trial of a high-effort skill is being scheduled
  • sim success is high but the policy saturates actions or torques
  • pre-registered hardware preconditions are not all met

  “用户真机反馈:**非常猛、地上乱踢、危险**,叫停(R3.3 torque_headroom 加档已选型 weight −0.5→−1.5,未启动)。真机细节(哪个 onnx、什么档、有无 τ/q log)**待补记** … 任务从"能起来"变成 **"安全、慢、可迁移"** … **链路层**:桥层 slew RL 档 = vel_limit(10/20/33 rad/s ≈ 每拍 0.2~0.66 rad), 对 recovery 形同虚设;真机 1~2 拍时变延迟,验收默认 delay 0。”

• A binary reward band on the swing knee had zero gradient everywhere below it, so the one-leg policy parked in an unloaded "fake touchdown" that Isaac's 5 N threshold scored as success and MuJoCo showed as real pressing - a capped constant-gradient ramp, retrained from scratch, passed 40/40binary-band-reward-fake-touchdown

  Mechanism understoodonelegreward-shapingreward-shapingsim2sim

  Shape approach-to-target rewards as capped ramps with gradient from the starting posture, never as bands or indicators; and compare contact-based terms across simulators, because a policy riding just under a force threshold looks perfect in one and wrong in the other.

  Symptom

  At iteration 1,000 of the first one-leg run the swing foot never lifted: the policy stood with the "raised" foot resting lightly on the ground. In Isaac the contact-match term paid 96% of full marks; the same policy in MuJoCo pressed that foot on the ground for 450 frames.

  Context

  The swing-leg goal was "shank folded fully back" (knee 1.5-1.95 rad), rewarded as a binary band: +0.8 inside [1.5, 1.95], zero elsewhere. From knee 0.05 to 1.5 rad the term was flat. Contact is judged at a 5 N force threshold, so a foot carrying less than 5 N counts as lifted. The walk line had hit the same disease with a binary indicator (v4) and fixed it with a capped ramp (knee_swing_amplitude).

  Change

  swing_knee_fold changed from the binary band to a ramp clamp(|q|/1.5, 0, 1) - a constant gradient capped near 86 deg - and the policy was retrained from scratch (V0r1). After the first real-robot try showed the fold still too low, its weight went 0.8 -> 2.0 (V0.1).

  Outcome

  V0r1 model_2300 passed the full acceptance 40/40 (swing knee 1.72 rad, about 98.5 deg) and was stamped as oneleg_v0.onnx; the cross-simulator disagreement is recorded as the thing that caught the cheat.

  Mechanism

  A reward that is flat until the target is reached gives no gradient to approach it, so the policy settles for the nearest state other terms reward - here, a foot that satisfies the contact threshold without lifting; a second simulator with different contact force resolution exposes such threshold-riding.

  Applies when

  • rewarding a posture target with an in-band / out-of-band indicator
  • a contact threshold decides whether a foot counts as lifted
  • trainer-side contact terms are near full marks while the video looks wrong

  “初版二值带 [1.5,1.95] 在膝 0.05→1.5 全程零梯度，策略停在"卸力虚点地"（Isaac 5N 阈下 contact_match 96% 满分 / MuJoCo 同策略 450 帧实压——跨仿真器互证抓作弊）；v4 二值指示同型病，按 knee_swing_amplitude 判例改常数梯度封顶 ramp，从零重训 … **oneleg_v0.onnx = V0r1 model_2300, 40/40 PASS**”

• The action-delay was implemented as lerp - beyond one step it extrapolated BACKWARD, so a whole lineage trained on a fictitious actuatorlatency-lerp-reverse-extrapolation

  Mechanism understoodinfraactuator-modelingactuator-modelingplant-calibrationsim2sim

  Unit-test plant-model code (delays, filters, randomizers) against hand-computed truth across its FULL configured range, not just the nominal case - a delay must be a queue, and any interpolation used outside [0,1] is a silent plant corruption that training will faithfully absorb.

  Symptom

  Every walk/stand model up to v11 had been trained on a silently wrong plant: the action-latency implementation lerp(cur, prev, lag) is only an interpolation for lag <= 1 - at lag 3 it computes 3*prev - 2*cur, a REVERSE extrapolation. With the configured (0, 0.06) s at 50 Hz (lag in [0,3]), about 2/3 of environments were adapting to actuator dynamics that do not exist.

  Context

  Listed as evidence item #1 for the full restart: "全部旧模型训在错误 plant 上" and the head suspect for the real robot's wild kicking. The fix replaced it with a true FIFO delay line (commit 7f13793) plus its own regression test (tests/test_action_latency.py) - but every exported ONNX predated the fix, which is part of why the lineage was frozen rather than patched.

  Change

  Delay implementation rewritten as an honest FIFO with unit tests; the restart baseline trained on the corrected plant from day one.

  Outcome

  A generation-scale training investment was revealed to have a corrupt plant underneath; the class of bug (plausible-looking math that silently changes meaning outside its valid range) got a permanent test.

  Mechanism

  lerp(a, b, w) leaves the segment for w > 1; used as a delay it fabricates high-gain inverted dynamics precisely in the largest-delay draws, so the policy learns compensation for an actuator that cannot exist - and DR then trains robustness to the artifact rather than to reality. No training metric can catch this: the sim is self-consistent, just wrong.

  Applies when

  • implementing or auditing action delay / filtering in a trainer
  • a lineage behaves as if compensating dynamics nobody modeled
  • deciding whether old checkpoints are salvageable after a plant bug

  “动作延迟旧实现 lerp(cur, prev, lag) 在 lag>1 时是反向外插(w=3 → 3·prev−2·cur),配置 [0,0.06]s@50Hz 即 lag∈[0,3],约 2/3 env 在适应不存在的执行器动态。7f13793 已换真 FIFO,但所有 ONNX 均训于修复之前 —— 真机"乱踢"的头号嫌疑。”

• A proposal in the runbook - torque and action limits as versioned safety tiers (classroom / research / expert) written to motor RAM and read back, separate from the reward's effort penalty - recorded as a proposal, its implementation unrecordedsafety-limits-are-a-layer-not-a-reward

  Hypothesisinfrareal-deployhardwareprocessreal-acceptance

  Keep hardware limits as an explicit, versioned safety layer (tiers written and read back at start, the persisted default the safest one) and the effort penalty as a behaviour layer; when a skill needs more torque, change tier deliberately rather than trading one layer against the other.

  Symptom

  Running and jumping need more torque than the deployed limits allow, and the temptation is to trade the training-side effort penalty against the hardware limit, or to hand a new user a robot "tuned however the last person left it".

  Context

  A message pasted into the operator runbook (undated, citing Berkeley's practice of storing the full motor configuration as JSON with write and read-back scripts) proposes: configuration is a versioned artifact, not a verbal agreement; three safety tiers in robot.yaml beside the gain and policy profiles - classroom (RS06 limited to 10 N*m, lateral joints clamped: "however bad the policy, it only moves awkwardly"), research (14 N*m, clamps at twice the measured need, the default) and expert (the 36 N*m rating, joint limits only, requiring an explicit flag); deploy writes the tier to motor RAM at start and reads it back, while the stored copy stays classroom so a power cut returns to the safest state. It frames limits as the safety layer and the effort penalty as the behaviour layer - more torque for running means switching tier, not weakening the penalty.

  Change

  None recorded: the message ends by asking which to do first, a rollback or the tiers.

  Outcome

  The sources do not record the tiers being implemented; the deployed limits stayed at 12/17/11 N*m through the recovery and one-leg lines (the one-leg spec treats raising the RS06 limit as a separate, unapproved hardware decision). Related and recorded elsewhere: torque limits were written to RAM only in a scripted, self-reversing field experiment.

  Mechanism

  Hardware limits bound the damage any policy can do; reward terms shape what a policy prefers. Mixing them either weakens safety to buy behaviour or distorts behaviour to buy safety.

  Applies when

  • a new skill needs more torque than the deployed limits
  • robots are handed to students or new users
  • motor configuration lives in people's heads or in the firmware only

  “配置是版本化的产物,不是口头约定。 … deploy_policy 启动时按档写进电机 RAM 并读回校验(落盘的那份永远保持 classroom,断电自动回到最安全状态)。 … 限幅是安全层,dof_torques_l2 是行为塑造层,它们在不同的层,不冲突。跑步要更大力矩就换档,而不是去动训练里的省力惩罚。”

• When hardware underperforms, audit deployment knobs before prescribing retrainingdeploy-knob-attribution-before-retraining

  Mechanism understoodomniattributionattributionreal-acceptanceprocess

  Before any "retrain it" decision, reproduce the symptom in sim under the exact deployment configuration; if the symptom follows the deployment knob rather than the checkpoint, fix the knob or randomize it in training - never top-up-train the skill.

  Symptom

  Real-robot feedback after the C4 deployment - "turning is weak" - with two retraining options on the table: top up turn training, or restart from the s1e root.

  Context

  The sim account showed the policy turned well (75-81% at pw1.0); the robot was deployed at power-scale 0.8. The 3-6 pp difference between C2 and C4 policies at the same power was noise; the 40-50 pp difference between power levels was the entire effect. Both proposed retraining paths would have burned budget on a non-existent training gap, and restarting from s1e would additionally have discarded the sidewalk skill that took four rungs and a coordinate-bug hunt to obtain.

  Change

  Decision: retrain nothing. (1) Try pw1.0 on hardware first - sim says net gain; (2) only if 1.0 is unacceptable (heat/feel), the correct training fix is power/torque randomization in the S2 plant line (one variable, fixes turn and backward together) - not skill top-up; (3) restart-from-root explicitly ranked worst.

  Outcome

  The "weakness" was fully explained by the deployment knob; the sim/real signatures matched the earlier power-derating law verbatim ("与 C2 时代 power 衰减主要伤非前进轴 逐字吻合").

  Mechanism

  The policy's competence is defined under its training plant; deployment knobs (power scale, teleop mapping, command bands) silently define a different plant. Attributing a deploy-plant effect to a training gap produces exactly the wrong fix - more training on the wrong variable.

  Applies when

  • real robot underperforms a skill that sim says is fine
  • proposals on the table include retraining or re-rooting
  • deployment uses any override the trainer never saw (power scale, remapped commands, different control rate)

  “正确的训练修法不是补训转向，而是训练时加 power/力矩随机化让策略在 0.8 下自己补偿 —— 单变量，属 S2 plant 线，一次同时修好转向与后退；从 s1e 重训是最差选项：丢掉四轮 + 一个指标 bug 才换来的侧走，而 C2 的转向本来就没问题。”

• Fix a too-deep nominal pose before adding any penalties - the default stance defines the basin training starts innominal-posture-before-penalties

  Mechanism understoodwalkreward-shapingreward-shapingplant-calibration

  Before tuning penalties on a degenerate gait, audit the nominal pose and height targets against morphology and published ratios; if the default stance encodes the degenerate behavior, fix it first - and recompute dependent quantities (init height) by FK, not by hand.

  Symptom

  Policy lived in a crouched shuffle; nominal knee angle was 0.5 rad (28.6 deg) - deeper than published configs (Unitree G1 0.3 rad / 17.2 deg, Booster T1 0.4 rad) - so the policy's starting point and its action-space center both sat inside the crouch basin.

  Context

  Initially ranked "secondary" in the local diagnosis, this was promoted to co-first priority by the cross-check against published reward tables, which states that with nominal knee flexion above ~0.4 rad, fixing the posture must precede adding any penalties ("改这个之前别加任何 惩罚都是白费"). Companion base-height items: walk profile had weakened base_height_l2 to -5.0 (base class -10, field standard -10 to -20, "the second most common cause of death"), and the height target must be the STANDING height (0.384), not the crouch height.

  Change

  Nominal knee 0.5 -> 0.3 rad with init_base_height recomputed by MuJoCo FK (0.3739 -> 0.3802); base_height_l2 restored to -10 with standing height target; both bundled as first-priority alongside the clearance term.

  Outcome

  Part of the v5/v6 package that lifted swing height to 34 mm and tracking to 87%; the crouch basin stopped being the default answer.

  Mechanism

  The nominal pose is the fixed point every regularizer pulls toward and the point where action=0 lands; if that point is itself the degenerate posture, every penalty fights the geometry. Correcting the attractor is prior to shaping the gradient field around it.

  Applies when

  • policy converges to a crouched or collapsed posture
  • nominal joint angles were chosen for stability rather than gait
  • base-height reward targets or weights were locally weakened

  “研究明确说"nominal 膝屈超过 ~0.4 rad 必须先改,改这个之前别加任何惩罚"。我们是 0.50,超标。… base_height_l2 在 walk profile 里被减到 −5.0(基类是 −10)。研究说这是"第二常见死因"且应 −10 ~ −20。改回 −10。目标高度用站立高 0.384 是对的(研究要求 target 必须是*站立*高度而非蹲姿)。”

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