Training Coach
Doctrine
A report may cite any of these as doctrine-N.
doctrine-1Contract freeze and fingerprint disciplineThe policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.
Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).
Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.
doctrine-2Attribution by resolved training params - never eval-override knobsCapability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.
Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).
Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.
doctrine-3PASS gates become constraints; FAIL gates become objectivesOnce a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.
Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.
Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".
doctrine-4One variable per ladder rung - counted against what the checkpoint sawA rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.
Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.
Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.
doctrine-5Pre-register risks, readings, and stop criteria before the ladderBefore a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.
Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).
Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.
doctrine-6Plant parameters are measured, never inventedEvery plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.
Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).
Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.
doctrine-7Sim2sim gate before sim2real - under deployment conditionsEvery checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).
Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).
Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.
doctrine-8Observation honesty - the actor's inputs are a hardware contractThe actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.
Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).
Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.
doctrine-9Reward economics are audited in realized currencyReward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.
Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).
Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.
doctrine-10The zero-cost option must be the desired behaviorFor every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.
Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).
Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.
doctrine-11Measurement discipline: independent referees, signs, distributionsA disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.
Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).
Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.
doctrine-12The deployment pipeline is plantIrreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.
Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).
Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.
doctrine-13DR budget is finite; its distribution is the measured supportRobustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.
Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).
Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.
doctrine-14Gates measure what hardware feels: posture, margins, stripped assistsAcceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.
Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).
Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.
doctrine-15Fork and root selection: recoverability, maturity, frozen rewardsChoose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.
Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).
Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.
doctrine-16Curricula: verified engagement, lineage counters, disease-phase gatingAutomatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.
Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).
Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.
doctrine-17Probe before training: feasibility first, hypotheses in tablesAfter two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.
Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).
Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).
doctrine-18External advice is recomputed locally; values transfer as ratiosEvery external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.
Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).
Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.
doctrine-19Hardware sessions are scripted experiments, not tuning sessionsReal-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.
Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).
Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.
doctrine-20Close questions in writing; restart when the debt is structuralAudited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.
Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).
Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.
doctrine-21Name the quantity in the space it lives inA goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.
Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).
Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.
doctrine-22Continuation needs a live gradient; a release is chosen by a scanContinue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.
Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).
Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.
Experience cards
12 cards matching “armature-n2-rotor-inertia”.
Armature must be N^2 x rotor inertia, never 0 - measure it no-load
armature-n2-rotor-inertiaEvery geared actuator carries N^2 * I_rotor of reflected inertia at the joint; set armature from a no-load measurement, never leave it 0 and never guess it.
Symptom
Sim joints accelerate more easily than real joints; old MJCF had armature = 0 (rotor reflected inertia entirely unmodeled), a systematic sim2real gap on every joint.
Context
Original hand-written MJCF plant used armature 0. The team derived and then measured the correct value: torque needed at the rotor is I_rotor * N * alpha; after the N:1 gearbox the output shaft "feels" an extra N^2 * I_rotor of inertia. With a 9:1 reduction that is an 81x amplification of the rotor inertia, far too large to ignore.
Change
Set per-motor armature from no-load (motor out of the robot) measurement instead of 0: RS06 = 0.0070 kg*m^2, RS02 = 0.0032 kg*m^2, RS00 = 0.0015 kg*m^2. Landed together with measured friction as the first fully-measured plant parameter set.
Outcome
Plant parameters "第一次全部来自实测" (first time all from measurement); became the frozen plant baseline for all subsequent training generations.
Mechanism
Reflected inertia scales with the square of the gear ratio: the rotor spins N times faster than the joint, so its kinetic energy (and the torque needed to accelerate it) appears N^2 larger at the output. Omitting it makes simulated joints unrealistically fast/light, so policies learn action rates the real actuator cannot deliver.
Applies when
- building or auditing a simulation plant model for a geared/QDD actuator
- sim policy moves joints faster or snappier than the real robot can
- MJCF/URDF review shows armature or rotor inertia set to 0 or a default
“armature 转子反射惯量有问题 在sim里面一定要处理 不能是0，空机测试。转子处需要的力矩 = I_rotor × N × α 经减速箱放大 N 倍后 = N² × I_rotor × α 所以输出轴"感觉到"多了一个 N² × I_rotor 的惯量。 这就是 armature。… 关键是那个平方。减速比 9:1 就放大 81 倍。”
Experience.md § # armature 转子反射惯量有问题 (line 9) Export every CAD part in the whole-machine frame so URDF rotations are zero and inertia is exact
urdf-shared-origin-exportGenerate the model so that correctness is structural: shared-origin STL export, zero rotations, subtraction-only origins, and an explicit 1e-9 g*mm^2 -> kg*m^2 conversion - never hand-rotate inertia tensors.
Symptom
Hand-assembled URDFs accumulate per-link rotation/origin errors and unit-conversion mistakes in inertia tensors - silent plant corruption that no later calibration can cleanly fix.
Context
Documented CAD -> URDF -> USD procedure from a successful Isaac Lab deployment, kept as the recipe if Lucen regenerates its model.
Change
(1) In CAD, align the whole robot to Z-up, X-forward (Isaac Lab convention) and ground the assembly; (2) export each STL with other parts hidden but the machine's shared origin kept, so all parts share one origin, every URDF rotation is 0, and inertia matrices equal CAD values directly; (3) units: Fusion 360 gives g*mm^2, URDF wants kg*m^2 - multiply by 1e-9; (4) link origin = negative of the joint position; link COM = CAD COM minus joint position; joint origin = difference of the two joint positions; (5) after URDF -> USD import, open the USD separately and set it instanceable before saving.
Outcome
A URDF whose rotations are all zero and whose inertia tensors are CAD-exact, eliminating an entire class of hand-transcription plant errors.
Mechanism
Keeping one shared origin turns every frame transform into a pure translation computable by subtraction, and leaves inertia tensors in the frame CAD already computed them in - no rotation of inertia tensors, the most error-prone manual step, is ever needed.
Applies when
- building or regenerating URDF/MJCF from CAD
- inertia or frame bugs suspected in the plant model
- importing URDF into Isaac Lab / USD
“导出 STL 时隐藏其他零件但导出整机——这样所有零件共享同一原点，URDF 里所有 rotation 全是 0，惯量矩阵直接等于 CAD 值 / 单位：Fusion 360 给 g·mm²，URDF 要 kg·m²，乘 1e-9 / link origin = 该关节坐标取负 … URDF → USD 导入后必须单独打开 USD 设成 instanceable 再存”
Experience.md § URDF 制作流程 (lines 87-92) Ideal PD is not enough - add a delay buffer and fit armature/friction/delay per joint
actuator-delay-buffer-fittingNever ship ideal PD to hardware: add a measured delay (in control steps) and per-joint armature/friction fitted from step and sine responses, and treat remaining actuator mismatch as your standing largest sim2real residual.
Symptom
Standard ideal PD actuator model transfers poorly; sim assumes targets take effect instantly and joints reach arbitrary acceleration.
Context
A developer with a successful on-hardware Isaac Lab biped modified the actuator model in two ways and calibrated it against the real robot: step-response plus sine-sweep tests (positive step, negative step, sine tracking), overlaying sim curves on measured curves and hand-tuning.
Change
(1) Delay buffer: action targets take effect after a uniform 6 time-step delay on all joints; (2) acceleration limiting so the actuator cannot reach arbitrary acceleration; (3) per-joint fit of armature / friction / delay - different joints genuinely needed different values.
Outcome
Hip joints fit worst, knee best; the developer rated the result "not perfect, the best I could do" and still listed actuator-model improvement as next work - i.e. even the fitted model remained the dominant residual.
Mechanism
Real actuation is a lagged, bandwidth-limited system; a delay buffer and acceleration cap are the two cheapest structures that reproduce its phase and magnitude response. Per-joint differences come from differing load, wiring, and friction states, so a single global constant underfits.
Applies when
- actuator model in sim is ideal PD with no delay
- step-response of real joint visibly lags or overshoots the sim's
- budgeting which sim2real gap to attack first
“标准 ideal PD actuator 不够用，他改了两处：延迟缓冲：目标不是立即生效，全部关节统一 6 个 time step 延迟 / 加速度曲线：执行器不能瞬间达到任意加速度 … 用 armature / friction / delay 三个参数逐关节拟合，标定方法是阶跃响应 + 正弦扫描 … 髋部关节偏差最大，膝关节最好。”
Experience.md § 执行器建模 —— 最值得抄的一条 (lines 50-59) After installing the measured plant, re-run all generations paired on old and new plant - identity metrics carry verdicts, physics metrics re-baseline
plant-swap-invariants-vs-shiftsTreat every plant upgrade as an era boundary: re-run the retained policy set paired (same seeds/flags) on both plants, carry forward only verdicts whose metrics proved plant-invariant, re-baseline the rest - and mine the systematic shifts as measurements of the old plant's biases.
Symptom
With the plant finally fully measured (weighed masses 9.792 kg, bench-identified armature, in-situ friction), no historical sim number was comparable to new runs - "历史 sim 数字跨纪元不可比" - and it was unknown which historical verdicts still held.
Context
The era-2c cross-test ran all seven walk generations on the complete plant under one harness (14/14 survived), then re-ran the same 14 configurations on the OLD plant retrieved from git, same flags and seeds, with a self-check (one historical record reproduced digit-for-digit). The split was clean. Policy-identity metrics moved essentially zero across the plant swap - dominant frequency (v7's period-doubling 1.20 -> 1.20), knee amplitude (9.9 -> 10.0), foot distance (+/-2 mm), saturation (100 -> 100, 0 -> 0) - so all seven cross-generation verdicts (freeze signature, saturation-line closure, knee-collapse location, slip-penalty accounting, N2 lineage, v6's balance, v11's triad) were re-confirmed on the honest plant. Plant-physics metrics shifted systematically with ordering preserved: slip down 10-25% (measured friction makes ground-twisting costlier), landing vertical velocity down 15-50% ("旧 plant 高估落地 凶度"第二次独立证实), landing force mixed (mass up 2.2% vs friction braking the swing - two effects fighting). Exactly ONE behavior-level change: v8's low-speed period-doubling vanished (1.30 -> 2.50, lift normalizing) - confirming it had been machine-dependent bifurcation-edge behavior that armature+friction push off the knife edge, while v7's period-doubling stood untouched: saturation-freeze-driven, a policy property, not a numerical accident.
Change
Era re-baselining protocol: after any plant upgrade, one paired same-seed sweep of all retained generations on old and new plant; verdicts keyed to identity metrics carry over, thresholds re-read against the new-plant table, and the differences themselves become plant-physics findings.
Outcome
Seven verdicts survived with evidence rather than assumption; two causes of the period-doubling family were separated with plant-side proof; and the sim's landing-violence overestimate was independently confirmed a second time.
Mechanism
A policy's structural properties (frequencies, amplitudes, frozen joints) are functions of its weights and survive plant changes; contact-mediated quantities are joint properties of policy and plant and shift when the plant becomes honest. Pairing seeds across plants isolates the plant's contribution exactly, so the sweep both validates history and measures what the old plant had been lying about.
Applies when
- installing measured masses/armature/friction into the sim
- historical thresholds are cited across a plant change
- a hardware-only behavior might be bifurcation-edge sensitivity
“策略身份指标逐位不动:主频(v7 1.20→1.20)、膝摆 … 这些是策略属性,plant 换代携带无损,历史定论因此全部成立。… 唯一行为级变化:v8@0.15 的倍周期消失(主频 1.30→2.50…)——印证当时"分岔边缘、机器相关"的判定:armature+摩擦把 v8 推离刀锋;v7 的倍周期纹丝不动(1.20→1.20),它是饱和冻结驱动的深层属性,不是数值巧合。”
train/README.md § 纪元 2c 全代同机横测 (2026-08-04): 完全体 plant 上历史结论全部存活 The run policy never left the ground and fell in the second simulator from the frontal plane - its DR (gains and latency only) covered the actuator axis, not the frontal-plane contact and inertia disturbances the doubled stride amplified; "is DR on" is the wrong question
thin-dr-judged-by-channel-coverageJudge a DR recipe by whether its randomized terms cover the channel where the skill can lose stability, not by whether DR is enabled; when a new skill lengthens single support or enlarges motion in one plane, add disturbances in the plane it destabilizes before training.
Symptom
run R1 (6,000 iterations, 78 min): no flight phase ever appeared, and every one of 13 checkpoints failed the eight-gate MuJoCo smoke. In Isaac: zero terminations in 6,000 iterations, 4.2 deg tilt. In MuJoCo at delay 2: 1/6 survived, falls within 1.9-6.2 s at 50.8-58.7 deg, the most saturated joints all roll joints.
Context
The run contract doubled sagittal travel (knee action scale 0.9, knee swing peak 1.14 rad) with a 0.60 s period and 0.40 duty - long single support - while roll/yaw scales were deliberately left at 0.5. DR copied the s1e recipe: kp/kd (0.9, 1.1) and latency on; mass, COM, joint friction and push all off; ground friction pinned at (1.0, 1.0). Flight was read two independent ways: Isaac's per-foot contact reward stayed 0.845-0.857, never above 0.87 - the arithmetic ceiling of a gait with zero flight - and 30 of 36 MuJoCo seeds had flight fraction exactly 0 (the nonzero six were all tumbling falls). Foot lift itself worked (46-59 mm against a 50 mm design point): the walk-era "not enough travel" failure did not recur.
Change
Verdict FAIL, with the pre-registered first knob (exploration noise 1.0 -> 1.2) explicitly rejected as aimed at a different axis. The lesson was generalized and applied at the next line's design review: the one-leg spec made push, body mass, base COM and friction DR mandatory for its permanent single support and banned the thin recipe.
Outcome
The run line did not continue past R1 in the sources. The one-leg V0 with the wider DR passed its friction-variant gate (mu 0.4 and 1.2) inside a 40/40 acceptance.
Mechanism
Randomizing gains and latency covers the actuator's axis; a skill whose failure lives in frontal-plane contact and inertia needs randomization on that channel (push, mass, COM, friction), or the trainer's exact plant becomes the only one the policy can stand on - the omni_s1 transfer trap a second time, this time with DR switched on.
Applies when
- a policy is flawless in the trainer and falls immediately in a second simulator
- reusing a DR recipe from a skill with a different support pattern
- failures concentrate on one axis (roll, yaw) the DR does not touch
“**机理**: 矢状面行程翻倍 (膝摆动峰 1.14 rad) + T 0.60 + duty 0.40 的长单支撑, 把额状面扰动放大了一个量级; 而 roll/yaw 通道按 §3 **刻意没有放大** (仍 0.5), DR 又是 s1e 复刻的薄配方 (mass/COM/关节摩擦/push **四关全关**, 地面摩擦钉死 (1.0, 1.0))。 … 说明**薄 DR 的判据不能只看"有没有开 DR"**, 要看**开的那几项 是否覆盖失稳所在的通道** —— kp/kd 与延迟是执行器轴向的, 对额状面接触/惯性 扰动零覆盖。 … 0.87 正是「零腾空的走路步态」的天花板算术”
git:Lucen V2@origin/run-line:train/README.md § run R1 FAIL (2026-08-09, run 21-30-30_run_r1): 腾空零, 但病根在额状面不在探索 The trainer read a stale USD after the URDF mass update - regenerate derived assets and gate on an automated equality instrument
derived-asset-staleness-checkFor every derived plant artifact (USD from URDF, generated value files), pair the generation step with an automated source-vs-derived equality instrument, prove the instrument can fail, gate training on its PASS, and re-run physical audits after every regeneration.
Symptom
Measured link masses had been committed to URDF/MJCF (total 9.58 -> 9.792 kg, weighed values), but Isaac reads the derived USD asset - which still carried the old masses: a silent 2.2% mass fork between the training plant and the evaluation plant.
Context
The v12 checklist made USD regeneration a hard precondition ("硬性 前置") and, crucially, backed it with an instrument: check_usd_mass.py compares USD vs URDF per-link mass AND inertia trace, validated by showing it FAILs the stale asset naming 9 offending links, then PASSes after re-conversion (13/13 links consistent, total 9.7920). The self-collision filter audit was re-run after the regeneration (three poses, 0.00 N) because a regenerated asset invalidates physical audits done on the old one. This milestone was also where the three plants first aligned: "三边 plant 首次对齐(armature+摩擦+ 实称质量)就在这一代".
Change
convert_urdf re-run on the training machine, regenerated asset committed, check_usd_mass.py PASS required as an acceptance gate for the generation; dependent audits repeated post-regeneration.
Outcome
The 2.2% plant fork was closed before it could distort a generation's acceptance numbers; the staleness class of bug now has a permanent detector instead of a memory.
Mechanism
Source-of-truth edits do not propagate to derived binary assets by themselves; any consumer reading the derivative silently trains or evaluates on the old plant. An automated equality check between source and derivative - proven able to fail - turns an invisible staleness into a red gate, and regeneration invalidates every audit performed on the old artifact.
Applies when
- editing masses/inertia/geometry in URDF or MJCF sources
- a trainer or evaluator consumes converted/derived assets
- plant numbers differ between simulators for no visible reason
“25ba997 把连杆质量更新为实称值(总重 9.58→9.792 kg,URDF/MJCF 已改),但 Isaac 读的是 train/assets/laika_v2.usd —— 仍是旧质量。… 否则 Isaac(9.58)与 MuJoCo(9.79)质量分叉 2.2%,v12 验收数字失真。验收门:python tools/check_usd_mass.py 必须 PASS … 对旧资产实测 FAIL/9 连杆点名,仪器已验证”
train/WALK_V12_SPEC.md § 7. 核查单 (⚠️ 先重转 USD) Isaac splits Coulomb friction into static and dynamic columns - wiring only static means zero loss during motion, silently discarding the identified value
sim-api-friction-columnsWhen installing identified actuator parameters, map each measured quantity to the simulator's exact API column for the operative regime (dynamic for moving loss, viscous for damping), verify per joint after landing, and audit how randomization intervals fall on each column's nominal.
Symptom
The hardware-identified Coulomb friction (tau_c) was about to be installed into the trainer through the friction= field alone - which in Isaac 5 populates only STATIC friction, so during motion the joints would lose no torque at all: "只给 static 则运动中不损耗, 辨识的 τ_c 走路时等于没接" (the identified tau_c would effectively not be connected while walking).
Context
The v12 integration wired all three columns deliberately: armature= and friction= from the 2026-08-04 hardware identification, PLUS dynamic_friction= (Isaac 5 splits Coulomb into static/dynamic; the moving-loss column is dynamic) and viscous_friction= (= the measured joint damping 0.02, aligned to MJCF's damping). Each value was re-checked per joint after landing. A DR interaction was audited and booked rather than hidden: randomize_joint_parameters jitters ALL friction columns with ONE interval - the [-0.05, +0.10] band was calibrated against the Coulomb nominal, and landing on the viscous nominal 0.02 it becomes [0, 0.12], "偏宽但保守" (wide but conservative), accepted with the note that pre-viscous behavior was already [0, 0.10] on a base of 0.
Change
Measured actuator parameters installed across all applicable API columns (armature, static, dynamic, viscous), with the DR side effect on shared randomization intervals audited and recorded.
Outcome
The first generation where the identified plant actually acts during motion in the trainer; the silent-column failure mode documented before it cost a training run.
Mechanism
Physics engines decompose "friction" differently (single coefficient vs static/dynamic/viscous columns); a measured parameter is only installed when it reaches the column the solver reads in the regime that matters (motion, not stiction). Randomizers that share one interval across columns rescale the band by each column's nominal - a hidden unit change.
Applies when
- installing identified friction/armature into any trainer
- porting plant parameters between simulators or engine versions
- joint losses in sim do not match bench measurements during motion
“并额外传 dynamic_friction=(Isaac 5 把库仑拆 static/dynamic 两列,只给 static 则运动中不损耗,辨识的 τ_c 走路时等于没接)与 viscous_friction=(= joint_damping 0.02,对齐 MJCF damping)。… randomize_joint_parameters 用同一个 friction 区间抖三列, [-0.05,+0.10] 是按库仑标称标的,落到粘滞标称 0.02 上成了 [0,0.12]”
train/WALK_V12_SPEC.md § 7. 核查单 (Isaac 接 V.ACTUATORS 新字段) Real robot walked at half the sim clock for two generations - resolved by racing a reward-side and a plant-side evidence line, not by guessing
period-doubling-evidence-raceFor a hardware-only pathology, refuse to guess: pre-register one probe per side of the sim2real boundary (can the reward mechanism change it on hardware? can fitted plant parameters reproduce it in sim?) and let the first positive result direct the next version.
Symptom
The number-one sim2real gap: on hardware v6/v7 stepped at 1.23-1.32 Hz - almost exactly half the 2.50 Hz gait clock they were trained and simulated at; sim never reproduced it, two generations running.
Context
Instead of committing training budget to a guess, v8 pre-registered two mutually controlled evidence lines and kept the clock OUT of the training variables: (a) reward-side - if the v8 saturation fix revives joint_pos_ref (the term that pins the gait to the clock), re-run hardware and see whether frequency returns to 2.5 Hz (hypothesis: v7's frozen actions meant NO reward was pinning the gait to the clock, and the real plant - with armature and friction making high frequencies expensive - slid down to the leg's pendulum natural frequency ~1.1 Hz); (b) plant-side - record suspended joint data (fit_actuator), fit armature/friction, load the fitted values into sim2sim and see whether the 1.25 Hz reproduces IN SIM. Decision rule fixed in advance: "谁先给出阳性结果谁定 v9 的方向 (奖励侧 vs plant 侧)" - whichever line goes positive first sets the next version's direction.
Change
Period-doubling excluded from the v8 change set; both diagnostic lines scheduled in parallel as non-blocking work; frequency reported factually in acceptance with no pass/fail attached ("倍周期是否消失 不设判定,它是 §9 的关键证据").
Outcome
The gap was routed into a decisive-experiment structure rather than a speculative retrain; the plant-side line pointed at exactly the unmodeled armature/friction that were later measured and installed as the plant baseline. Resolution (era-2c full-plant retest): the family had TWO causes - v8's low-speed period-doubling vanished once measured armature+friction were installed (1.30 -> 2.50 Hz, bifurcation-edge machine sensitivity), while v7's stood untouched at 1.20 Hz (saturation-freeze-driven policy property) - both evidence lines paid off, one per case.
Mechanism
A behavior appearing only on hardware has candidate causes on both sides of the sim2real boundary; changing training to fix it tests only one side per expensive cycle. Two cheap parallel probes - one intervening on the reward mechanism, one making sim reproduce the real behavior - localize the cause to a side before any training money is spent, and sim-reproduction of a real pathology is itself the strongest form of plant validation.
Applies when
- a gait pathology appears on hardware but never in any simulator
- deciding whether a sim2real gap is reward-side or plant-side
- tempted to change the gait clock/reward to chase a hardware symptom
“倍周期(真机 1.23~1.32 Hz ≈ 时钟一半,v6/v7 连续两代;sim 从不出现):两条证据线互为对照——(a)… 真机重跑看频率是否回 2.5 Hz(假说:v7 没有任何奖励把步态钉在时钟上,真机 plant 有 armature/摩擦、高频贵,自由滑落到复摆自然频率 ~1.1 Hz);(b)真机吊挂录 fit_actuator.py … 看能否在仿真里复现 1.25 Hz。谁先给出阳性结果谁定 v9 的方向。”
train/WALK_V8_SPEC.md § 9. 平行线 (倍周期) Guessed joint friction was 2.5x low and damping 5x high - measure, then DR around nominal
friction-measured-not-guessedMeasure frictionloss and damping separately (they need different rigs), put the measured value at DR center, and express DR as an additive band around that nominal - a DR range around a guessed value can exclude the real robot entirely.
Symptom
Old MJCF friction values were invented, not measured; when finally measured, every guessed value was wrong by a large factor in some direction.
Context
Joint friction split into Coulomb (frictionloss, tau_c) and viscous (damping b). Measured with the robot hung from a crane (吊机测) while armature was measured no-load; the two measurements are deliberately separated. Old MJCF: frictionloss 0.05, damping 0.1, DR joint_friction range [0, 0.1] "凭空拍的" (made up out of thin air).
Change
Replace guessed values with measured ones - frictionloss: RS06 0.15 / RS02 0.12 / RS00 0.13 N*m (old 0.05, i.e. 2.5x too low); damping: 0.02 N*m*s/rad on all three motor types (old 0.1, i.e. 5x too high). DR reshaped from an absolute made-up range [0, 0.1] to an additive band around measured nominal: joint_friction_add [-0.05, +0.10].
Outcome
"摩擦定稿(与 armature 一起, plant 参数第一次全部来自实测)" - friction frozen as part of the first fully-measured plant; DR now brackets a measured truth instead of spanning an invented interval.
Mechanism
Coulomb friction and viscous damping have opposite behavioral signatures (constant-torque threshold vs velocity-proportional drag); guessing both wrong in opposite directions gives a plant that is simultaneously too easy to start moving and too hard to move fast. DR centered on a wrong nominal makes the policy robust to a family of plants that does not contain the real one.
Applies when
- plant friction/damping values have no measurement provenance
- DR ranges are absolute intervals rather than bands around a nominal
- policy is over- or under-damped on hardware relative to sim
“测关节摩擦。吊机测，而armature应该空机测试。… frictionloss τ_c (N·m) │ 0.15 │ 0.12 │ 0.13 │ 0.05(低 2.5×) … damping b (N·m·s/rad) │ 0.02 │ 0.02 │ 0.02 │ 0.1(高 5×) … DR │ joint_friction_add: [−0.05, +0.10] 叠标称 │ 旧 [0, 0.1] 凭空拍的”
Experience.md § 摩擦定稿表 (lines 12-25) Torque caps cannot soften footfalls - impact is falling-mass momentum, only the reward can treat it
landing-impact-not-fixed-by-torque-capsClassify each hardware symptom by the physics that sets it: quantities fixed by ballistic momentum at contact must be treated through the policy's trajectory (reward terms on approach velocity/force), never through actuator caps - and size such penalty weights against your own tracking reward, not a lighter robot's.
Symptom
Footfalls slammed at 1.78x body weight in sim baseline (human walking: 1.2-1.5x); the tempting hardware-side fix was cutting actuator torque limits.
Context
Measured directly: scaling torque limits from x1.0 down to x0.4 left peak landing force essentially unchanged (1.75 -> 1.78x body weight) - the impact force comes from the momentum of the falling mass at touchdown, not from motor effort. The fix has to change the trajectory, i.e. the policy, i.e. the reward: feet_contact_forces penalty above a threshold of 113 N (= 1.2x the 9.58 kg robot's weight), clipped, weight -0.005. The weight was sized locally, not copied: the reference robot's -0.001 would amount to 0.9% of tracking reward on this robot ("策略不会理它" - the policy would ignore it); -0.005 gives 4.4%.
Change
Added threshold-type contact-force penalty (-0.005, threshold 1.2x body weight) as one of v6-minimal's three changes; hardware torque cuts explicitly rejected as a footfall treatment.
Outcome
Landing force 1.72x -> 1.55x by v6 (target <1.5x, missed by 3% - progress booked honestly); the torque-cap dead end was documented so it would not be retried.
Mechanism
At touchdown the ground stops a ballistic mass; the impulse is set by approach velocity and effective inertia, which motors can no longer influence in the final instant. Only earlier trajectory choices (approach velocity, timing) reduce it - and those are selected by the reward, not by actuator limits.
Applies when
- footfall impact or landing noise on hardware
- proposals to derate torque as a softness fix
- importing contact-force penalty weights from another robot
“⚠️ 硬件限扭降不了落脚力 —— 砸地力来自下落质量的动量: 实测 tau ×1.0→×0.4, 落脚力 1.75→1.78× 体重纹丝不动。只有这条奖励能治。… ⚠️ 权重不能用 Pi 的 −0.001 —— 实测在我们身上只占跟踪奖励的 0.9%, 策略不会理它 (Pi 6.94 kg 更轻)。−0.005 给到 4.4%。”
train/WALK_V6_MINIMAL.md § ③ 新增 feet_contact_forces Calibrate a wall penalty by measuring healthy and sick policies - healthy pays ~0, the disease pays a wall
calibrate-threshold-between-healthy-and-sickCalibrate every threshold penalty by evaluating its exact formula on replays of at least one healthy and one sick policy: place the threshold between their distributions, size the weight so the sick policy pays a decisive fraction of tracking while the healthy one pays ~0, and pre-compute neighboring thresholds for cheap adjustment.
Symptom
Real walk_v7 occasionally clipped its own legs (stance narrowed to 133 mm mean vs nominal 214.5); a foot-distance penalty was needed, but an uncalibrated threshold/weight risked either doing nothing or becoming a reverse barrier.
Context
The term (relu(d_min - lateral foot distance), measured in the base yaw frame because world-frame y is meaningless after turning) was calibrated before training by replaying three known policies through the exact reward formula at the acceptance operating point: healthy v5 (183 mm) pays 0.6% of tracking - effectively free; narrowed v7 (133 mm) pays 22% - effective widening pressure; collapsed v8 (93 mm) pays 55% - a wall. d_min 0.16 was placed deliberately between healthy and sick, with alternative thresholds (0.14/0.18) pre-computed in the tool output for later adjustment. The shape self-check was named as a standing question: "先问'零代价的选项是什么'" - the zero-cost region must be exactly the desired behavior.
Change
feet_lateral_distance added at d_min 0.16 / weight -10, with telemetry expectation pre-registered (should decay toward 0 as stance learns >160 mm; if bow-legged over-widening >214 appears, only then discuss an upper bound).
Outcome
v9_probe on hardware: no leg contact ("没碰腿(N2 兑现)"), stance min 145/126 mm green; the term's zero-cost design left healthy gait untaxed.
Mechanism
A relu threshold penalty defines a free region and a priced region; its correctness is entirely in where the boundary sits relative to the healthy and pathological distributions. Replaying known-good and known-bad policies through the exact formula measures both distributions in the term's own currency, making the threshold and weight a placement decision instead of a guess.
Applies when
- adding any relu/threshold-style wall penalty
- a safety margin (foot distance, joint limit, clearance) needs enforcement without taxing normal behavior
- choosing between candidate thresholds for a new term
“形状自检 (v6 横向组/v8-B 的教训 —— 先问"零代价的选项是什么"): 标称站距付 0, 健康步态付 ~0, 收窄才付费 … v5(健康) 183 mm … 0.6% ≈ 免费 | v7(收窄) 133 mm … 22% —— 有效推宽 | v8(塌陷) 93 mm … 55% —— 墙 … d_min=0.16 恰在 v5(183)与 v7(133)之间”
train/WALK_V9_SPEC.md § 2. N2 —— 脚距惩罚(已完成权重预标定) Train with self-collisions ON (filtering nested-link ghost pairs) - the reward wall prevents, the physics makes cheating impossible
self-collision-physics-plus-reward-wallNever train a contact-risk behavior with self-collisions disabled; enable them with an audited filter list for nested/overlapping pairs (zero contacts across a pose sweep), record the fps cost, and keep a calibrated distance penalty as the preventive layer on top.
Symptom
walk_v8 logged 107 frames of leg-on-leg contact while still earning 0.751 tracking score - because training-side self-collisions were OFF, leg clipping was literally imperceptible to the policy ("碰腿在训练里 根本感知不到").
Context
Enabling self-collisions naively is its own trap: an Isaac audit had shown PhysX auto-filters adjacent bodies (base-hip clean for free) but nested links generate ghost forces - calf and ankle_roll overlap 65 mm at the zero pose, producing 12x body-weight phantom forces. The v10 recipe: enable self-collisions, explicitly filter only the two nested pairs (l/r calf-ankle_roll), then run a zero-contact audit at three poses (nominal stand, walk crouch, swing-extreme) requiring contact count = 0, adding any residual pair to the filter and re-auditing; a 500-iter sanity run for NaN and an fps-cost record (measured -8.8%). Redundancy with the reward-side foot-distance wall was argued, not assumed: "N2 离得远(奖励侧预防),SC 碰了疼(物理侧兜底)" - the reward keeps distance at range, the physics makes contact hurt - so the v8-style "clip legs and still score" outcome becomes physically impossible.
Change
enabled_self_collisions=True + 2-pair filter + three-pose zero-contact audit (re-verified at 0.00 N after the later mass update) + fps budget recorded.
Outcome
Leg contact entered the training signal; the audit protocol caught the nested-pair ghost-force hazard before it corrupted training; combined with the calibrated distance wall, later versions held contact = 0 on hardware and in sim.
Mechanism
A hazard absent from the training physics cannot be learned about, no matter the reward; but collision meshes that interpenetrate at rest inject large fictitious forces if enabled blindly. Filtered enabling plus a pose-swept zero-contact audit gives true contact physics with no phantom energy - and layering prevention (reward) with consequence (physics) covers both learning and enforcement.
Applies when
- real robot self-contacts while training scored it healthy
- enabling self-collisions on a model with nested collision meshes
- deciding between reward-side and physics-side fixes for clipping
“PhysX 自动过滤相邻体(base↔hip_pitch 免费干净),幽灵力只在 calf↔ankle_roll(零位嵌套 65mm,12 倍体重)。… 与 N2 互补不冗余:N2 离得远(奖励侧预防),SC 碰了疼(物理侧兜底)—— v8 那种 107 帧互碰拿 0.751 跟踪分的事从此物理上不可能。”
train/WALK_V10_SPEC.md § 4. SC —— 训练侧自碰撞(范围已探明,比想象便宜)