Training Coach
Doctrine
A report may cite any of these as doctrine-N.
doctrine-1Contract freeze and fingerprint disciplineThe policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.
Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).
Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.
doctrine-2Attribution by resolved training params - never eval-override knobsCapability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.
Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).
Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.
doctrine-3PASS gates become constraints; FAIL gates become objectivesOnce a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.
Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.
Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".
doctrine-4One variable per ladder rung - counted against what the checkpoint sawA rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.
Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.
Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.
doctrine-5Pre-register risks, readings, and stop criteria before the ladderBefore a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.
Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).
Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.
doctrine-6Plant parameters are measured, never inventedEvery plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.
Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).
Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.
doctrine-7Sim2sim gate before sim2real - under deployment conditionsEvery checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).
Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).
Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.
doctrine-8Observation honesty - the actor's inputs are a hardware contractThe actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.
Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).
Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.
doctrine-9Reward economics are audited in realized currencyReward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.
Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).
Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.
doctrine-10The zero-cost option must be the desired behaviorFor every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.
Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).
Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.
doctrine-11Measurement discipline: independent referees, signs, distributionsA disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.
Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).
Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.
doctrine-12The deployment pipeline is plantIrreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.
Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).
Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.
doctrine-13DR budget is finite; its distribution is the measured supportRobustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.
Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).
Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.
doctrine-14Gates measure what hardware feels: posture, margins, stripped assistsAcceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.
Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).
Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.
doctrine-15Fork and root selection: recoverability, maturity, frozen rewardsChoose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.
Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).
Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.
doctrine-16Curricula: verified engagement, lineage counters, disease-phase gatingAutomatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.
Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).
Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.
doctrine-17Probe before training: feasibility first, hypotheses in tablesAfter two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.
Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).
Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).
doctrine-18External advice is recomputed locally; values transfer as ratiosEvery external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.
Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).
Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.
doctrine-19Hardware sessions are scripted experiments, not tuning sessionsReal-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.
Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).
Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.
doctrine-20Close questions in writing; restart when the debt is structuralAudited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.
Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).
Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.
doctrine-21Name the quantity in the space it lives inA goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.
Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).
Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.
doctrine-22Continuation needs a live gradient; a release is chosen by a scanContinue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.
Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).
Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.
Experience cards
47 cards matching “torque-disagreement-between-simulators-unresolved”.
Two simulators disagreed 1.8x on one policy's torque demand - four explanations were eliminated with numbers, the surviving suspect was never tested, and neither reading was allowed to cancel the other
torque-disagreement-between-simulators-unresolvedWhen two simulators disagree on a safety-relevant quantity, eliminate the measurement explanations one at a time with numbers, name the survivor as a hypothesis, keep the pessimistic reading binding, and run the direct test (replay one action sequence open-loop through both plants) before the quantity is used to pass a gate for hardware.
Symptom
For R3.0, Isaac read hip_pitch torque demand at 75-80% of the limit (PASS); MuJoCo read the same policy at 148-152% (1.5x over the limit).
Context
Candidates were eliminated one by one: PD gains (identical, RS06 kp 30 / kd 1.5), the settle window (both skip the first 0.5 s), the statistic (worse-of-two-legs vs per-joint - explains ~15%), self-collision (the no-contact subset still read 152%), sampling (500 Hz peak vs 50 Hz sample - ~9%). About 1.8x remained. The prime suspect - Isaac's implicit actuator (PD solved inside the PhysX integration, chosen to mimic kHz firmware PD) against MuJoCo's 500 Hz explicit PD - was named but untested.
Change
The Isaac PASS was recorded as valid for the Isaac plant only; the prescribed decider was an open-loop replay of one action sequence through both plants, compared step by step, needing no training. It was upgraded to a precondition of R3.1.
Outcome
R3.1 ran in parallel with, not after, the replay, and the replay never appears as done. By §40 it was "the oldest open account" on the line, to be fed by real-robot logs - which the spec also never records. Meanwhile the 50 Hz sample under-read the peak by 34% as smoothing narrowed the spikes, so Isaac-side readings grew more optimistic exactly when the comparison mattered more.
Mechanism
Each measurement artifact explained a slice of the gap; what remained is a plant difference, and an untested plant hypothesis cannot license discarding the pessimistic simulator on a safety-relevant quantity.
Conflicts
The spec prescribes the open-loop replay (§23), upgrades it to an R3.1 precondition, then records that R3.1 ran in parallel without it (§24), and lists it as the oldest open account before hardware (§40); nothing through §50 (2026-08-14) records a result. Every later "torque gate PASS" on this line is an Isaac-plant reading plus a MuJoCo check, never a reconciled one.
Applies when
- Isaac and MuJoCo (or sim and hardware) report different torques, contacts or slips
- implicit vs explicit actuator models are in play
- a gate passes on one simulator only
“**同一个策略,一侧判 PASS 一侧判超限 1.5 倍。** … 口径项全部扣掉后仍剩 **~1.8×** 没有解释。 … 但**这条没有验证,不能拿它当结论去抵消 MuJoCo 的读数**。 … (做法:拿同一条 动作序列在两边开环回放,逐拍比 τ —— 不需要重训)”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §23 MuJoCo 复核门:成功率更稳,但 τ 与 Isaac 差 ~1.8× 没收敛 A stronger action_rate penalty cut the median torque demand under the gate and left the p99 at 4x the limit - only a hinge on the pre-clip (computed) torque, weighted by comparison with a peer term, collapsed the tail
tail-torque-needs-hinge-on-computed-demandJudge actuator demand against the deployed limit, read the pre-clip demand (applied torque is censored and gives no gradient on the excess), use an L2 rate penalty for the median and a thresholded hinge on computed demand for the tail, and set a new term's weight from its measured steady magnitude next to a peer term rather than from a back-of-envelope estimate.
Symptom
After R0.5 hip_pitch delivered torque sat at its 12 N*m limit in a typical get-up (demand 119-125% of the limit, p99 4.2x) - zero control margin at exactly the moment modelling error matters.
Context
The 12/17/11 N*m limits are deployment limits written into robot.yaml by set_torque (RS06 at 33% of rated), and simulation uses the same effort_limit - so the gate is judged against them, not the 36 N*m rating (an early reading against the rating was retracted). Applied torque is clipped at the limit - censored data - so demand must be read from computed_torque. With the full-range action contract (hip_pitch scale 1.309, kp 30) a single-step action change of 0.306 already saturates hip_pitch, and action_rate penalizes exactly that change.
Change
R3.0: action_rate_l2 -0.01 -> -0.03 (child-run). R3.1: new torque_headroom = sum relu(|tau_computed|/limit - 0.9)^2, normalized so three motor types share a scale. Its weight was first estimated at -0.1, measured in a 12-iteration run at an effective -0.019 (12x smaller - the estimate had mixed a per-episode-peak p99 with a per-step p99, and at 1% of upright it would have been numerically absent), and set to -0.5 so its steady value (-0.095) matched action_rate's (-0.097).
Outcome
R3.0: sum |da|^2 -64%, success 99.6 -> 100%, delivered median = demand median (the clamp no longer fired in a typical episode), gate PASS at worst 79.9% - but p99 unchanged (hip_pitch 419-432% -> 427-436%). R3.1: p99 hip_pitch -> 148-189% (-57 to -65%), knee 422-439% -> 233-234%, saturation duty -60%, success 100%; the worst joint became hip_roll at 67.7%. Its cost appears in torque-penalty-bought-by-leg-bracing.
Mechanism
A squared-rate penalty presses the whole-episode sum and moves the typical step, not rare spikes; the spikes came from the kp term (large targets while a limb is blocked by the ground - velocity alone could not reach them under vel_limit), and a penalty on applied torque cannot see demand above the clip because every excess sample reads as exactly the limit.
Applies when
- torque demand saturates actuator limits in high-effort skills
- a smoothness penalty improves medians but not peaks
- a new reward term's weight is set by estimate alone
“**必须用 `computed_torque` 而不是 `applied_torque`**:后者被 `effort_limit` 削平, 是删失数据,超限样本全被压成"恰好等于限",对超限部分梯度恒为 0。 … 改按同侪定标取 **−0.5**(稳态 ≈ −0.095,与 `action_rate_l2` 的 −0.097 等量)。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §24 R3.1(torque_headroom 力矩需求越限罚) Set torque limits per joint from measured gait peaks - a uniform percentage is the wrong shape, and training must use the deployed numbers
torque-limit-shape-by-measured-peaksMeasure per-joint torque peaks in the actual gait and set each limit as measured-peak x margin capped at rating; then propagate the same numbers into training and add an automated deploy-time consistency check - never derate by a uniform percentage, never let training assume torque deployment will not grant.
Symptom
A uniform 50% torque derating (18/8.5/7) had piled safety margin on the joints that never use it while cutting the busiest joint below half its measured demand.
Context
Per-joint gait peaks were measured (walk_v5 at cmd 0.3/0.6): RS06 (hip_pitch/knee) uses 5.5-5.9 N*m = 15-16% of its 36 N*m rating - cutting it to 12 is a free safety win; RS02's ankle_pitch runs at 16.2 N*m = 95% of its 17 N*m rating - "它是速度的硬件瓶颈", no room to cut; RS00 measured 36-44%, capped at 11. The resulting shape 12/17/11 replaced the uniform percentage. Sweeps across several limit sets (rated / 50% / 14-17-11 / 12-17-11) produced identical speed, lift, and landing force - within this range the limits do not shape the gait; what matters is consistency: "关键是训练和硬件必须是同一个数", because the exporter fills effort_limit from tau_limit, and a policy trained at rated 36/17/14 "会假设有三倍力矩可用" while deployed at 12/17/11 (exactly the v5 cross-generation inconsistency later suspected in its wild kicking).
Change
robot.yaml tau_limit set to the measured-shape 12/17/11, firmware written to match, and train/isaac_values.py regenerated so training sees the same limits; the deploy tool self-checks limits against robot.yaml on every run.
Outcome
Free safety margin captured where demand is low, the real bottleneck joint left at rating, and the train/deploy torque worlds unified with an automated consistency check.
Mechanism
Torque demand is grossly unequal across joints in a gait (15% vs 95% of rating here); a uniform percentage misallocates the safety budget by construction. And since the trainer treats effort_limit as a plant truth, any train/deploy mismatch is an invisible plant gap of exactly the mismatch ratio.
Applies when
- choosing safety torque limits for a legged platform
- training-vs-deployment actuator limit audit
- one joint runs near rating while others idle
“曾用统一 50%(18/8.5/7)是错的形状: 把余量堆在用不到的 RS06 上, 却把 ankle_pitch 砍到需求的 52%。… RS02 在 0.6 m/s 已用到额定 95%, 它是速度的硬件瓶颈 … 实测多组限幅 … 完全一致 —— 限幅在这个范围对步态零影响, 关键是训练和硬件必须是同一个数。… 若训练仍按额定 36/17/14, 学出的策略会假设有三倍力矩可用。”
train/WALK_V6_MINIMAL.md § 3. 训练侧必须同步的一件事 Torque caps cannot soften footfalls - impact is falling-mass momentum, only the reward can treat it
landing-impact-not-fixed-by-torque-capsClassify each hardware symptom by the physics that sets it: quantities fixed by ballistic momentum at contact must be treated through the policy's trajectory (reward terms on approach velocity/force), never through actuator caps - and size such penalty weights against your own tracking reward, not a lighter robot's.
Symptom
Footfalls slammed at 1.78x body weight in sim baseline (human walking: 1.2-1.5x); the tempting hardware-side fix was cutting actuator torque limits.
Context
Measured directly: scaling torque limits from x1.0 down to x0.4 left peak landing force essentially unchanged (1.75 -> 1.78x body weight) - the impact force comes from the momentum of the falling mass at touchdown, not from motor effort. The fix has to change the trajectory, i.e. the policy, i.e. the reward: feet_contact_forces penalty above a threshold of 113 N (= 1.2x the 9.58 kg robot's weight), clipped, weight -0.005. The weight was sized locally, not copied: the reference robot's -0.001 would amount to 0.9% of tracking reward on this robot ("策略不会理它" - the policy would ignore it); -0.005 gives 4.4%.
Change
Added threshold-type contact-force penalty (-0.005, threshold 1.2x body weight) as one of v6-minimal's three changes; hardware torque cuts explicitly rejected as a footfall treatment.
Outcome
Landing force 1.72x -> 1.55x by v6 (target <1.5x, missed by 3% - progress booked honestly); the torque-cap dead end was documented so it would not be retried.
Mechanism
At touchdown the ground stops a ballistic mass; the impulse is set by approach velocity and effective inertia, which motors can no longer influence in the final instant. Only earlier trajectory choices (approach velocity, timing) reduce it - and those are selected by the reward, not by actuator limits.
Applies when
- footfall impact or landing noise on hardware
- proposals to derate torque as a softness fix
- importing contact-force penalty weights from another robot
“⚠️ 硬件限扭降不了落脚力 —— 砸地力来自下落质量的动量: 实测 tau ×1.0→×0.4, 落脚力 1.75→1.78× 体重纹丝不动。只有这条奖励能治。… ⚠️ 权重不能用 Pi 的 −0.001 —— 实测在我们身上只占跟踪奖励的 0.9%, 策略不会理它 (Pi 6.94 kg 更轻)。−0.005 给到 4.4%。”
train/WALK_V6_MINIMAL.md § ③ 新增 feet_contact_forces A torque-tail penalty was paid for by bracing the legs against each other - the second simulator's leg-contact count caught it, and the first explanation ("the trainer can't see self-collision") was retracted from the run's own config
torque-penalty-bought-by-leg-bracingWhen a penalty lowers a demand metric, look for what the policy traded to get there - keep self-contact frames and foot spacing as standing sim2sim readouts - and check any "the trainer cannot see X" explanation against the run's resolved config before it enters the record.
Symptom
After R3.1's torque_headroom term collapsed the demand tail, MuJoCo success fell 100 -> 98% and leg-leg contact frames at mu 1.0 rose 750 -> 2,190 (worst rollout 177 -> 450). The one failure (prone seed 2) had the legs crossed, one foot on the other leg, trapped at 0.067 m - visible on video.
Context
Across the ten prone seeds, foot spacing and leg-leg contact frames were monotonically anti-correlated, and the failure was the extreme of the series. Pulling the legs toward the midline shortens the hip_roll lever arm and lowers torque demand. At the time the spec explained it as Isaac training without self-collisions ("a free lunch in a simulator without self-collision").
Change
Leg-leg contact frames and foot spacing were tracked in every MuJoCo gate; R3.2's candidates were "train with self-collision on" or "a minimum leg spacing term" - not stacked.
Outcome
The next rung's joint-velocity penalty incidentally erased the dependency (2,190 -> 86 frames). On 08-10 the runs' logged env.yaml showed enabled_self_collisions true in both r3_1 and v2_2 (inherited from walk v10): the tangle was physically learned bracing, visible to both simulators, and the Isaac/MuJoCo contact-count gap was mesh and contact fidelity. The "self-collision debt" narrative was withdrawn for the whole line.
Mechanism
A penalty on demand rewards any configuration that lowers demand; legs pressed together act as a mutual support that fails when contact geometry shifts slightly.
Conflicts
§24 attributes the dependency to self-collisions being disabled in training; §36 retracts that from the runs' env.yaml ("§24's mechanism explanation was wrong") and keeps the older sections unedited as history.
Applies when
- a torque, impact or energy penalty improves its metric and cross-sim success drops
- legs or links approach each other after a regularization change
- an explanation relies on a simulator setting nobody checked in the run config
“prone 十个 seed 逐条看,脚距与腿-腿接触帧数单调反相关, 而唯一失败的那条正是最极端的一条 … 机制上说得通:把腿收到身体中线附近能缩短 `hip_roll` 力臂、降低力矩需求”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §24 代价:MuJoCo 成功率 100% → 98%,病因是两腿卡住 Write each config's expected hardware signature before the session - and if reality disagrees, change the books, not the conclusion
preregistered-real-expectationsBefore hardware runs, write per-config expected signatures and the disagreement rule (hardware outranks sim; discrepancies get recorded, not reconciled); validate the harness by checking it reproduces at least one known real behavior.
Symptom
Hardware impressions are easily narrated after the fact; without written expectations, any real-robot outcome can be made to "match" the sim story.
Context
The S2 acceptance sheet carried a section titled "sim 侧预注册预期 (事后核对, 不许事后改)" - per-configuration behavioral signatures written before the session: s1e@0.8 the disturbance king (push 159/160, zero chirality, all-mu 20/20) at the cost of speed gates 0/20 and zero-command wander ~0.98 m with -29.5 deg/20 s rotation; fric-3000 "walks accurately but is easier to push over"; fric-2400 neither. Credibility check included: the sim harness had reproduced the already-recorded real behavior (pace in place + right drift + net rotation -30 deg/20 s), which "提高本单全部预期的可信度". The anomaly clause fixed the epistemics in advance: if results systematically disagree with sim, "不改结论改账" - don't massage the conclusion, write the discrepancy into the books, and per the earlier zero-warning lesson, hardware wins.
Change
Every hardware session ships with a pre-registered expectation table (signature per config), a baseline-match credibility check, and a written precedence rule for disagreement.
Outcome
The A/B session became falsifiable: agreement confirms the proxy, disagreement is booked as a proxy-bias finding rather than argued away.
Mechanism
Pre-registration converts qualitative hardware sessions into tests of the sim-to-real mapping itself; a reproduced known behavior calibrates trust in the remaining predictions; and fixing "who wins on disagreement" beforehand prevents authority from drifting to whichever source flatters the plan.
Applies when
- planning any hardware acceptance or A/B session
- the sim harness's credibility in this regime is unestablished
- post-session write-ups tempt narrative fitting
“⚠️ sim 复现了真机已记录的「原地踏步 + 右漂 + 净旋 −30°/20s」—— harness 与真机行为对得上, 提高本单全部预期的可信度。… 结果与 sim 系统性不符 → 不改结论改账: 写进 README 该节, 按 「Isaac 指标三次零预警」的教训, 以真机为准。”
train/REAL_RUN_S2.md § 2. sim 侧预注册预期 (事后核对, 不许事后改) / 4. 异常处置 A proposal in the runbook - torque and action limits as versioned safety tiers (classroom / research / expert) written to motor RAM and read back, separate from the reward's effort penalty - recorded as a proposal, its implementation unrecorded
safety-limits-are-a-layer-not-a-rewardKeep hardware limits as an explicit, versioned safety layer (tiers written and read back at start, the persisted default the safest one) and the effort penalty as a behaviour layer; when a skill needs more torque, change tier deliberately rather than trading one layer against the other.
Symptom
Running and jumping need more torque than the deployed limits allow, and the temptation is to trade the training-side effort penalty against the hardware limit, or to hand a new user a robot "tuned however the last person left it".
Context
A message pasted into the operator runbook (undated, citing Berkeley's practice of storing the full motor configuration as JSON with write and read-back scripts) proposes: configuration is a versioned artifact, not a verbal agreement; three safety tiers in robot.yaml beside the gain and policy profiles - classroom (RS06 limited to 10 N*m, lateral joints clamped: "however bad the policy, it only moves awkwardly"), research (14 N*m, clamps at twice the measured need, the default) and expert (the 36 N*m rating, joint limits only, requiring an explicit flag); deploy writes the tier to motor RAM at start and reads it back, while the stored copy stays classroom so a power cut returns to the safest state. It frames limits as the safety layer and the effort penalty as the behaviour layer - more torque for running means switching tier, not weakening the penalty.
Change
None recorded: the message ends by asking which to do first, a rollback or the tiers.
Outcome
The sources do not record the tiers being implemented; the deployed limits stayed at 12/17/11 N*m through the recovery and one-leg lines (the one-leg spec treats raising the RS06 limit as a separate, unapproved hardware decision). Related and recorded elsewhere: torque limits were written to RAM only in a scripted, self-reversing field experiment.
Mechanism
Hardware limits bound the damage any policy can do; reward terms shape what a policy prefers. Mixing them either weakens safety to buy behaviour or distorts behaviour to buy safety.
Applies when
- a new skill needs more torque than the deployed limits
- robots are handed to students or new users
- motor configuration lives in people's heads or in the firmware only
“配置是版本化的产物,不是口头约定。 … deploy_policy 启动时按档写进电机 RAM 并读回校验(落盘的那份永远保持 classroom,断电自动回到最安全状态)。 … 限幅是安全层,dof_torques_l2 是行为塑造层,它们在不同的层,不冲突。跑步要更大力矩就换档,而不是去动训练里的省力惩罚。”
RL系统/FOLLOW THIS copy 2.md § 面向 developer / 教育机构该怎么做 (pasted proposal, undated) Deployment power derating damages non-forward axes far more than forward - sweep it in sim before deploying
power-scale-hurts-nonforward-axesTreat deployment power/torque scaling as a plant parameter: evaluate the policy in sim at the exact deployment scale, expect non-dominant axes to degrade first under derating, and either deploy at the training power or train with power randomization.
Symptom
Policies deployed at power-scale 0.8 (a safety derating of commanded torque) looked fine walking forward but were weak at backward and turning, inviting the wrong diagnosis "the skill was not trained well".
Context
Measured repeatedly: on s1e, going 1.0 -> 0.8 cost forward 18% but backward 58%; on C4-ff800, turn tracking was +25%/+40% at pw0.8 vs +75%/+58% at pw1.0, backward 51-52% vs 97-103%, while forward stayed 96-98% at both. Sim evaluation numbers in the plan were all pw1.0, but the robot was being run at 0.8.
Change
Pre-deploy protocol added: sweep the exported policy across power in sim (for PW in 0.8 0.9 1.0: eval_c_matrix --power $PW --seeds 20) and deploy at the first level where both turn directions reach >=50%. For C4 the recommendation was raise the robot to pw1.0 - the sweep showed it nearly free (saturation 47%->33%, left foot-clipping danger zone 25%->6%, cost only tilt 6.7->8.3 deg).
Outcome
Turning "weakness" resolved without any retraining; the sim sweep correctly predicted the real-robot signature at both power levels.
Mechanism
Forward walking is the reward-dominant, torque-cheapest skill with the most margin; backward/turn/sidewalk live closer to the torque envelope, so a uniform torque derating consumes their margin first. Training ran at power 1.0 (the trainer does no power scaling), so deploying at 0.8 is a systematic underactuation the policy never experienced.
Applies when
- deploying with any torque/power derating or safety scale
- secondary skills (backward, turn, lateral) underperform on hardware while forward walking looks fine
- choosing the deployment power level for a new policy
“power 衰减对非前进轴的伤害远大于前进轴（s1e：前进 1.0→0.8 掉 18%，后退掉 58%）。转向是非前进轴，0.8 下很可能明显跟不动。”
train/C_LADDER_RUN.md § 3c. A-2 上机前先定部署力度档 / 3p. 二 Every power cycle starts with the same read-only pre-flight - read the buses, check the torque limits against 12/17/11, verify the IMU axes, check the ports after any new USB device - and any reassembly re-measures the joint zeros
power-cycle-preflightStart every powered session with a fixed, read-only pre-flight - bus responses, torque limits equal to the simulated ones, IMU axes, device identities - and re-measure joint zeros after any mechanical reassembly before running a policy.
Symptom
Hardware state drifts between sessions in ways no policy can see: a motor that stops answering after a power cycle, a torque limit that differs from the one simulated, an IMU axis flipped, two USB devices swapping identities, a joint zero moved by reassembly.
Context
The runbook's session order before any policy runs: read every motor on both CAN buses without enabling them (the first command after every power cycle); set_torque --check, all twelve motors must read 12/17/11 N*m, and any difference is written back; imu_reader --verify-axes, where the operator tilts the robot forward and to the right and every check must pass before continuing; check_ports after plugging in any new USB device (the IMU and a CAN adapter once collided on USB identity). After re-mounting motors: read the buses, then re-measure the calibration offsets (three repeats, written back) - "skipping it means running everything on the wrong zero". Hanging checklists repeat the torque-limit check (the deploy script also self-checks at start).
Change
A fixed, read-only pre-flight run in the same order every session.
Outcome
The runbook records one earlier hardware check in the same spirit: all 12 motors' implied kp fell within 18.4-22.0 for a commanded 20, inside the kp randomization range used in training.
Mechanism
A policy transfers only if the plant matches the one it was evaluated on; the pre-flight turns silent hardware drift into a failed check before the robot moves.
Applies when
- the first command after powering a robot on
- after swapping adapters, cables or motors
- a policy that worked last session suddenly behaves differently
“python tools/set_torque.py --check # 12 颗应全对 12/17/11, 有 diff 就 --write … 插任何新 USB 设备后都先跑一次 check_ports.py(IMU 和 CANable 的 USB 身份撞过车) … python tools/calib_stance.py --repeat 3 --write # 重标 offset —— 8/9/10 重新装, 机械零位变了”
RL系统/FOLLOW THIS copy 2.md § WALK / STAND 每次开始前 / 换CAN / 装回后必做两件 Tightening the bridge's rate limiter under an unchanged policy cut torque peaks 30-50% and made other things worse - the policy cannot see the limiter, keeps commanding and winds up; a deploy-side limiter is a safety net, not a cure
deploy-rate-limiter-windupA rate or torque limiter added at deployment lowers peaks but the policy still commands as if unconstrained (saturation, windup, new contacts); use it as a safety net mirrored in evaluation, and put the constraint where the policy can learn around it.
Symptom
After the violent first real-robot get-up, the cheapest candidate fix was to tighten the bridge's slew (rate) limit for the recovery policy without retraining.
Context
Probe on R3.1 in MuJoCo (5 categories x 3 seeds, mu 1.0), monkeypatching the limiter with no repository change: TIGHT = RS06 4.0 / RS02 3.0 / RS00 2.0 rad/s (about 0.08/0.06/0.04 rad per policy step) against the current vel_limit setting.
Change
The probe decided the role of the limiter rather than a deployment.
Outcome
Success 14/15 -> 12/15; get-up median 2.35 -> 3.53 s (max 9.30); torque demand peak median hip_pitch 164% -> 111%, knee 166% -> 86%; action saturation still 100%; leg-leg contact 558 -> 860 frames. The limiter was kept only as a real-robot safety net (mirrored into sim2sim evaluation); the cure moved into training - where the next lesson was that a limiter anchored on the last command is itself an integrator (slew-anchor-is-an-integrator).
Mechanism
A policy that never trained with the limiter keeps issuing the targets it learned; the limiter clips them, the target window runs ahead (windup), and the robot follows a trajectory the policy never evaluated.
Applies when
- a trained policy is too violent on hardware and a quick deploy-side fix is tempting
- adding slew, torque or velocity limits in a bridge or firmware
- evaluation and deployment use different limiter settings
“判读:**链路侧收紧立等可取地把 τ 峰值砍 30~50%,但成功率掉、饱和率仍 100%、 腿-腿接触反升** —— 策略感知不到限速器,目标窗口继续狂奔。⇒ 收紧 slew 只配当 **真机侧安全网**(必须同步进 sim2sim 口径,基础设施现成),**不配当治法; 治法必须进训练**。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §26 探针:收紧桥层 slew,r3_1 不重训直接测 A hardware run without its log is an anecdote - the first real get-up's policy, gain profile and log were never recorded, two CSVs stayed "to be reported", and runbook commands wrote different policies' logs under one copied filename
hardware-log-is-the-attribution-inputMake the log part of the run: name it from the policy and conditions automatically (never by hand-copied filenames), record the policy digest and gain profile inside it, include what the open questions need (torque, joint positions and targets), and treat a session without a collected log as incomplete.
Symptom
The recovery line's oldest open question - whether Isaac or MuJoCo reads torque demand correctly - was waiting on real-robot logs that never arrived, and the verdicts that did arrive could not be tied to files.
Context
deploy_policy writes a CSV per run (--log); the runbook's own analysis snippet reads its joint-position, target and action columns (q_, tgt_, act_), and the recovery hanging checklist asks for torque and joint logs for the whole run, to be compared with simulation. The first real get-up (08-09): policy, gain profile and log "to be recorded later". The first real A/B (08-11): v2_5b's result and both policies' CSVs "to be reported". In the runbook's walking commands, three runs of two different c4 policies log to real_s1e_pw08_teleop_0808.csv, and s1e and s2e_fric runs log to real_c2_700_pw08_teleop_0808.csv - filenames copied from other commands.
Change
None recorded; the spec kept listing the open-loop comparison as waiting for real logs.
Outcome
No real-robot log appears in the recovery spec through §50, so the simulator disagreement stayed unresolved and hardware verdicts stayed unattached to data.
Mechanism
Attribution needs the run's identity (policy digest, profile, conditions) and its signals in one artifact; a filename copied from another command mislabels the file, and a log not collected at the session is rarely collected later.
Applies when
- planning a hardware session whose result should settle a sim question
- log filenames are typed or pasted by hand
- hardware feedback arrives as prose without files
“python tools/deploy_policy.py --policy train/policies/omni_c4_ff800_pj.onnx … --log train/real_logs/real_s1e_pw08_teleop_0808.csv … q,t,a=d[:,c("q_")],d[:,c("tgt_")],d[:,c("act_")]”
RL系统/FOLLOW THIS copy 2.md § Walk 遥控 / S2 / csv 分析片段 (operator runbook, undated) Prove an armless get-up exists before training it - a connected static domain, 25% torque on the cheapest path, an 8 mm hand-over gap, a static roll-over - and write down what each scan cannot represent
get-up-feasibility-accounts-before-trainingBefore training a get-up or any multi-contact skill, compute the quasi-static accounts - connectivity of the static domain, torque along the cheapest path, hand-over gaps, COM shift available for rolling - and state which configurations each scan cannot represent; when a policy gets stuck in one of those, extend the scan before blaming the reward.
Symptom
A torso-and-legs robot has no arms to push off the ground; whether it can get up from the floor at all was unknown when the line opened.
Context
recovery_feasibility.py ran three accounts before any training (the run line's "hard accounts first" discipline): a sagittal quasi-static scan (0.05 rad grid, 44,520 configurations, MuJoCo FK, flat-foot assumption). (1) The static standing domain (COM over the feet, torques in limit) has 29,586 cells, flood-fill connected with no islands, from a 0.097 m deepest squat to the 0.384 m stand. (2) The minimum-torque path peaks at 25% of the limits (knee 2.9/12, ankle 3.7/17 N*m) - a 4x margin. (3) All 508 ground-contact configurations have the contact behind the COM; the smallest gap to pure foot support is 8 mm. A roll-over account: swinging both straight legs to one side shifts the COM 96 mm against a 62 mm torso half-width - 1.6x, so rolling needs no momentum. Three conclusions were written down for later attribution: the legs are 80% of the mass (swinging them moves the COM), prone has no flat-foot hand-over face (merge into a supine/side sit first), and supine needs no sit-up (hip flexion is limited to 75 deg).
Change
The accounts gated opening the line and were cited in every later argument about what the robot can physically do.
Outcome
They held where they applied: in V1.0 every fall category was righted under a hard rate limit, which the spec records as the quasi-static roll-over account verified by training, and the 25% torque path was the basis for pursuing a slow get-up. They also misled once: account (3) is sagittal, and on 08-09 the spec corrected its scope - it cannot represent the splayed W-sit where the policy actually stalled. A follow-up prone hip-ROM scan (471,625 cells) found 3,912 two-foot-contact cells and none with both soles within 25 deg of level (best 40.2 deg): a flat-footed push-up from prone is infeasible on this robot, so the fix became where the feet go after sitting up.
Mechanism
A get-up needs a connected path through statically feasible configurations and enough torque along it; quasi-static accounts bound both cheaply, and momentum can only make the real problem easier. A reduced-dimensional scan, though, only speaks for the configurations it can express.
Conflicts
In R0.1-R0.2 the spec read account (3)'s "prone has no front hand-over" as "prone lacks the roll-over skill"; R0.3's confusion matrix showed prone had righted its torso 159/159, and the spec then restricted account (3) to the sagittal configurations it models.
Applies when
- opening a get-up, recovery or climbing skill on a new robot
- a robot lacks arms or other obvious contact options
- a policy stalls in a configuration a feasibility scan never modelled
“本机 **torso + legs、无手臂可撑地**,开训前先证明存在不依赖手臂的物理解 … 双腿同侧直腿摆最大横移 **96 mm = 1.6×** … **静态摆腿即可翻身,无需动量**”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §1 机械可行性判决(2026-08-09,recovery_feasibility.py 三笔账) Anchoring the action on the measured joint angle (target = q + beta*a), with a beta curriculum down to tau_limit/kp, bounded torque by construction, removed the re-falls and later stood the robot up on hardware
beta-anchored-action-targetFor large-motion skills on position-controlled actuators, bound the action relative to the measured joint angle with a per-joint authority of tau_limit/kp, curriculum the authority down from full range, keep the curriculum state out of the observation and pin acceptance at the deployed authority - and make the deployment code refuse to run the anchored contract without a measured q.
Symptom
The V0 full-range absolute action produced violent targets; the V1 command-anchored rate limit made standing oscillate. Both failure modes came from how the action becomes a target.
Context
V2.0 (user approved, from scratch): BetaAnchorJointPositionAction, target = q_measured + beta_j(m)*a, memoryless per step. beta_j(m) = floor + m*(beta0 - floor), beta0 = the contract half-range (m = 1 reproduces V0 authority), floor = min(tau_limit/kp, beta0): hip_pitch 1.309 -> 0.40, knee 1.047 -> 0.40, hip_yaw -> 0.917, the other joints unchanged - the tightening lands exactly on the joints the V0 torque account convicted. m drops 0.1 per step when a standing-share EMA exceeds 0.35. beta is NOT in the observation, so the 45-dim contract is untouched; acceptance is pinned at m = 0 because the Python curriculum state is not saved in the checkpoint. The deployment chain got a new profile (recovery_v2: action_anchor current_q, explicit per-joint beta written into the contract, independent of the gain profile), and policy_io raises if q is missing rather than silently falling back to the absolute contract; the old profile's check reproduced its pre-change deviation bit for bit.
Change
New action term and beta curriculum; later the RS06 floor was lowered 0.40 -> 0.30 -> 0.25 (kp*beta 7.5 N*m) and the stamped deployment profile was synced to 0.25.
Outcome
First acceptance at m = 0 (v2_0b): re-falls 0% in every category, the torque gate passed for the first time on the line (worst 69.9%), knee jitter 0.004; supine 98.8 / side 88.8% with prone and mid still failing (fixed by the conditional pull curriculum). MuJoCo showed demand at or under the limits (hip_pitch 11.7/12 against V0's 26.8). Lowering beta cut impact (hip_pitch demand 9.7 -> 8.5 N*m) but barely slowed the get-up - it had become coordination-limited. Enabling the policy moves the target only +/-beta around the current pose, so there is no homing fling; the 08-11 real get-up and the later v3_1p1c both run on this contract.
Mechanism
kp*beta caps the proportional torque in a single step with no build-up delay and no memory, giving both a hard impact bound and full balance bandwidth.
Applies when
- a skill needs full joint range but hardware torque limits are low
- absolute position targets cause impacts or saturation
- changing the action semantics of a contract that deployed policies share
“**动作项** `BetaAnchorJointPositionAction`:`target = q_实测 + β_j(m)·a`, 逐步无记忆 … **Play/验收钉 m=0(= floor = 部署档)**:python 课程状态不进 checkpoint, Play cfg 显式 `beta_m_start=0` … 判读:**结构赌注兑现** —— 站姿零再摔 + 力矩账首过(kp·β 封顶按构造)”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §33 V2.0 预注册(2026-08-10,用户点头开工):β 锚定动作空间,从零训 A binary reward band on the swing knee had zero gradient everywhere below it, so the one-leg policy parked in an unloaded "fake touchdown" that Isaac's 5 N threshold scored as success and MuJoCo showed as real pressing - a capped constant-gradient ramp, retrained from scratch, passed 40/40
binary-band-reward-fake-touchdownShape approach-to-target rewards as capped ramps with gradient from the starting posture, never as bands or indicators; and compare contact-based terms across simulators, because a policy riding just under a force threshold looks perfect in one and wrong in the other.
Symptom
At iteration 1,000 of the first one-leg run the swing foot never lifted: the policy stood with the "raised" foot resting lightly on the ground. In Isaac the contact-match term paid 96% of full marks; the same policy in MuJoCo pressed that foot on the ground for 450 frames.
Context
The swing-leg goal was "shank folded fully back" (knee 1.5-1.95 rad), rewarded as a binary band: +0.8 inside [1.5, 1.95], zero elsewhere. From knee 0.05 to 1.5 rad the term was flat. Contact is judged at a 5 N force threshold, so a foot carrying less than 5 N counts as lifted. The walk line had hit the same disease with a binary indicator (v4) and fixed it with a capped ramp (knee_swing_amplitude).
Change
swing_knee_fold changed from the binary band to a ramp clamp(|q|/1.5, 0, 1) - a constant gradient capped near 86 deg - and the policy was retrained from scratch (V0r1). After the first real-robot try showed the fold still too low, its weight went 0.8 -> 2.0 (V0.1).
Outcome
V0r1 model_2300 passed the full acceptance 40/40 (swing knee 1.72 rad, about 98.5 deg) and was stamped as oneleg_v0.onnx; the cross-simulator disagreement is recorded as the thing that caught the cheat.
Mechanism
A reward that is flat until the target is reached gives no gradient to approach it, so the policy settles for the nearest state other terms reward - here, a foot that satisfies the contact threshold without lifting; a second simulator with different contact force resolution exposes such threshold-riding.
Applies when
- rewarding a posture target with an in-band / out-of-band indicator
- a contact threshold decides whether a foot counts as lifted
- trainer-side contact terms are near full marks while the video looks wrong
“初版二值带 [1.5,1.95] 在膝 0.05→1.5 全程零梯度，策略停在"卸力虚点地"（Isaac 5N 阈下 contact_match 96% 满分 / MuJoCo 同策略 450 帧实压——跨仿真器互证抓作弊）；v4 二值指示同型病，按 knee_swing_amplitude 判例改常数梯度封顶 ramp，从零重训 … **oneleg_v0.onnx = V0r1 model_2300, 40/40 PASS**”
git:Lucen V2@origin/oneleg-line:train/ONELEG_V0_SPEC.md § §4 奖励表 swing_knee_fold 行 / §8 核查单 5 Drop the frozen policy into chosen configurations - a squat 2.7 cm lower than the stuck pose stood 52% of the time, the stuck W-sit 0%, and the interpolation between them showed a wall, not a slope
configuration-probe-wall-not-slopeWhen a policy is stuck, probe the frozen policy from a grid of hand-placed start configurations, including interpolations between the stuck state and a nearby state it escapes from; one read-only experiment separates height, torque, sampling and configuration and tells you whether to prevent entry or train the exit.
Symptom
After R0.3 the policy stood from 62% of starts and never from the W-sit it fell into; height, torque, missing samples and reward were all plausible suspects.
Context
A read-only probe placed the R0.3 policy directly into specified configurations. Squats (hip, knee, ankle) = (-.65,-1.3,-.65) stood 100%, (-1.0,-2.0,-1.0) 89.8%, (-1.2,-2.4,-1.2) at 0.176 m 52.3%; the measured W-sit at 0.203 m 0.0%; the account-(3) hand-over state (146 deg tilt) 34.4%; linear interpolations from the W-sit toward the squat at 25/50/75% stood 0.0/0.0/3.1%. The squat family's quasi-static torque is 16% of the limits, and the W-sit was visited ~9 s per episode in training. FK showed the squat family (-a,-2a,-a) keeps the torso vertical, the feet flat and the COM over the feet all the way from 0.146 m to 0.384 m.
Change
Height, torque and sampling were eliminated in one experiment; the next rungs targeted entering the W-sit (foot placement) instead of escaping it, and seeding the dead point itself was ruled out because it was already visited every episode.
Outcome
Pure configuration: the W-sit (hips externally rotated +/-47 deg, knees folded 110 deg, shins flat, feet beside the body) is a different place from the sagittal squat (feet flat under the COM). The policy's standing skill was bound to a narrow sagittal family, and the wall was confirmed by the interpolation. The foot-placement rungs that followed took prone from 0/159 to 158/159.
Mechanism
A learned skill covers the neighbourhood of the states it succeeded from; a start state outside that neighbourhood fails regardless of height or torque, and an interpolation that stays at zero until close to a working state shows the boundary is sharp.
Applies when
- a policy stalls in a specific posture and several causes are plausible
- deciding between reverse-curriculum seeding and entry-prevention shaping
- a feasibility account says a path exists but the policy does not take it
“**决定性对比:比死点矮 2.7 cm 的蹲姿站立 52.3%,死点 0.0%。** 所以不是高度、 不是力矩(蹲姿族准静态力矩膝 1.96/12、踝 1.24/17,只占 16%)、也不是训练采样 (死点每局被访问 ~9 s)。**是纯位形问题** … 插值实验进一步显示这**不是坡是墙** —— 走到 75% 仍只有 3.1%”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §15 死点位形实验(只读探针,同一个 R0.3 策略放进指定位形) Isaac splits Coulomb friction into static and dynamic columns - wiring only static means zero loss during motion, silently discarding the identified value
sim-api-friction-columnsWhen installing identified actuator parameters, map each measured quantity to the simulator's exact API column for the operative regime (dynamic for moving loss, viscous for damping), verify per joint after landing, and audit how randomization intervals fall on each column's nominal.
Symptom
The hardware-identified Coulomb friction (tau_c) was about to be installed into the trainer through the friction= field alone - which in Isaac 5 populates only STATIC friction, so during motion the joints would lose no torque at all: "只给 static 则运动中不损耗, 辨识的 τ_c 走路时等于没接" (the identified tau_c would effectively not be connected while walking).
Context
The v12 integration wired all three columns deliberately: armature= and friction= from the 2026-08-04 hardware identification, PLUS dynamic_friction= (Isaac 5 splits Coulomb into static/dynamic; the moving-loss column is dynamic) and viscous_friction= (= the measured joint damping 0.02, aligned to MJCF's damping). Each value was re-checked per joint after landing. A DR interaction was audited and booked rather than hidden: randomize_joint_parameters jitters ALL friction columns with ONE interval - the [-0.05, +0.10] band was calibrated against the Coulomb nominal, and landing on the viscous nominal 0.02 it becomes [0, 0.12], "偏宽但保守" (wide but conservative), accepted with the note that pre-viscous behavior was already [0, 0.10] on a base of 0.
Change
Measured actuator parameters installed across all applicable API columns (armature, static, dynamic, viscous), with the DR side effect on shared randomization intervals audited and recorded.
Outcome
The first generation where the identified plant actually acts during motion in the trainer; the silent-column failure mode documented before it cost a training run.
Mechanism
Physics engines decompose "friction" differently (single coefficient vs static/dynamic/viscous columns); a measured parameter is only installed when it reaches the column the solver reads in the regime that matters (motion, not stiction). Randomizers that share one interval across columns rescale the band by each column's nominal - a hidden unit change.
Applies when
- installing identified friction/armature into any trainer
- porting plant parameters between simulators or engine versions
- joint losses in sim do not match bench measurements during motion
“并额外传 dynamic_friction=(Isaac 5 把库仑拆 static/dynamic 两列,只给 static 则运动中不损耗,辨识的 τ_c 走路时等于没接)与 viscous_friction=(= joint_damping 0.02,对齐 MJCF damping)。… randomize_joint_parameters 用同一个 friction 区间抖三列, [-0.05,+0.10] 是按库仑标称标的,落到粘滞标称 0.02 上成了 [0,0.12]”
train/WALK_V12_SPEC.md § 7. 核查单 (Isaac 接 V.ACTUATORS 新字段) The walking lines' safety setting, power-scale 0.8, broke the recovery policy's full-range contract - it cut the ends of the joint travel (4/50 could not get up) and left the torque spikes untouched; a kp x 0.9 gain profile inside the trained kp band did the job
power-derating-cuts-full-range-contractA deployment derating knob means something only relative to the action contract: before reusing a line's "safe setting" on a new skill, check what it does to that skill's reachable range and to the term that makes the spikes, prefer a gain change inside the band the policy was randomized over, verify it in simulation, and re-decide when the contract changes.
Symptom
After the violent first real get-up (2026-08-09), the recovery policy needed a gentler setting for its next hardware test, and the walking and omni lines' standard derating - deploying at power-scale 0.8 - was the obvious candidate.
Context
The V0 recovery contract maps actions to absolute targets over the full joint range: a = +/-1 lands exactly on the URDF limits, and standing puts the knee at the clip. Candidates were compared on R3.1 in MuJoCo (5 categories x 10 seeds) on 2026-08-10 before any hardware time was spent.
Change
A new gain profile, rl_kp090 (kp x 0.9, kd unchanged), recorded in robot.yaml as the recovery hardware-test setting, with power-scale 0.8 explicitly banned for recovery.
Outcome
kp x 0.9: 48/50 got up; median torque demand on hip_pitch/knee fell from 120-125% to 100-104% of the deployment limit; leg-leg contact frames 2,152 -> 1,095; the change sits inside the +/-10% kp randomization the policy trained with. power-scale 0.8: 4/50 could not get up, because under the full-range contract it removes the ends of the travel (the deep squat's tucked legs, the straight standing knee), and the torque spikes (kp x error) did not fall at all. When the line moved to the beta-anchored contract, rl_kp090 was declared a V0-era choice that does not fit (beta is calibrated at kp 30) and deployment returned to rl_default; the deploy switch applies power scaling to the walking side only.
Mechanism
A power scale multiplies the action, which under an absolute full-range mapping shrinks the reachable workspace instead of softening the actuator; the spikes come from the proportional term on large errors, which only a gain change reduces - and a gain change inside the trained randomization band stays in distribution.
Conflicts
The undated operator runbook still carries an R3.1 "B comparison" command at power-scale 0.8 beside the rl_default baseline; the sources do not say whether it was written before the ban or was ever run.
Applies when
- reusing a power, torque or action scale from one skill on another
- a policy whose actions map to absolute targets over the full joint range
- choosing a gentler setting for a first or second hardware trial
“kp×0.9 / kd 不动 —— recovery_r3_1 成功 48/50, τ 需求中位 hip_pitch/knee 120~125% -> 100~104% 部署限, 腿-腿接触 2152 -> 1095 帧; ±10% 在训练 kp DR 带内. ⚠️ power-scale 0.8 对 recovery **禁用**: 全 ROM 契约下 0.8 砍的是行程 端点 (深蹲收腿/站直够不到), 实测 4/50 起不来, 且尖峰 (kp·err) 一点不降 —— 它是 walk/omni 的安全档, 不是 recovery 的.”
git:Lucen-recovery@origin/recovery:robot.yaml § gain_profiles 注释: recovery 真机测试安全档 (2026-08-10) / rl_kp090 A sim veto needs real confirmation too - the worst sim cell was scheduled as the most informative hardware run
sim-veto-needs-real-confirmationNever let sim alone both condemn a purpose-built configuration and escape audit: spend one cheap, safeguarded hardware run on the condemned cell, pre-registering what agreement and disagreement would each imply about the proxy.
Symptom
The fric-2400@kd1.0 combination was sim's worst cell across the board (survival 17/20 - the only miss, mu0.4 1/20, push 103/160, zero-cmd 2/20), yet it was the only product specifically trained for the kd1.0 deployment gain - discarding it on sim evidence alone would leave the sim's own validity untested exactly where it mattered.
Context
The team had been burned in the other direction before ("Isaac 指标三次 零预警" - training-side metrics gave zero warning three times), so the symmetric rule was written: sim's rejection also needs hardware confirmation ("sim 判被支配 ≠ 真机被支配 … sim 的否决也要真机确认"). The run was pre-registered with a dual reading: real matches sim -> the S2f ladder closes and the fork root is settled; real clearly better than sim -> the MuJoCo proxy has a systematic bias in the kd1.0/low-margin region, "那比选型本身重要得多" - and every S2f sim acceptance would need re-scoring.
Change
The condemned configuration was kept on the hardware roster (last, spotted, minimal exposure) explicitly as a proxy-validation probe, not as a deployment candidate.
Outcome
Session design captured either result as progress: selection confirmed, or a proxy bias discovered that would re-price the whole ladder's verdicts.
Mechanism
Every sim verdict is a joint statement about the policy AND the proxy; cells where a policy was purpose-trained for the exact condition sim condemns are where proxy error is most likely and most costly. Testing the veto converts a selection decision into a calibration measurement of the evaluator itself.
Applies when
- sim rejects the configuration that targets the actual deployment condition
- the eval proxy's calibration has never been checked in that regime
- deciding which hardware runs are worth their risk
“但它也是唯一为 kd1.0 部署档专门训的产物 —— sim 判被支配 ≠ 真机被支配, 「Isaac 指标三次零预警」的教训反过来同样成立: sim 的否决也要真机确认。… 若真机明显好于 sim → MuJoCo 代理在 kd1.0/低裕度区有系统性偏差, 那比选型本身重要得多。”
train/REAL_RUN_S2.md § 上机名单 note / 2. sim 侧预注册预期 ⑤ A single-signal contact detector lied in both directions - foot height flagged 40% false flight on a walking gait, contact force alone flagged false flight during low-friction slip - so flight became force < 5 N AND sole height > 5 mm
contact-detector-single-signal-liesDefine contact and flight events from two independent signals (force and geometry) in conjunction, validate the detector on a behaviour known not to contain the event before using it as a gate, and match the trainer's threshold when comparing across simulators.
Symptom
The run line needed a flight-fraction gate. The first MuJoCo version, "sole higher than 2 mm", measured 40% flight on a walking policy that never flies. Five weeks later the one-leg gate, using contact force alone, reported support-foot "flight" segments at mu 0.4 for a policy that was not hopping.
Context
During a walking step the toe lifts or the heel strikes with the foot pitched, so the ankle-roll origin rises a few mm while part of the sole still touches - height alone calls that flight. Switching to contact force < 5 N (the same threshold Isaac's contact reward uses) zeroed the false flight on walking. In the one-leg re-test every force-only "flight" segment had a measured sole height of 0.0 mm: the normal force chattered while slip corrections played out on low friction.
Change
Run line: flight = contact force < 5 N ("lift-off must be judged by contact force"). One-leg line (2026-09-16): flight = force < 5 N AND sole height > 5 mm, recorded as the same measurement lesson in the opposite direction; the gate's behavioural meaning was unchanged.
Outcome
With force-based detection the walking policy read 0.0 flight and the run policy's zero flight was confirmed by two plants; with the conjunctive definition the one-leg support-foot gate stopped reporting false hops.
Mechanism
Each signal has its own failure: geometry moves without leaving the ground (foot pitch), and forces drop without leaving the ground (slip chatter); requiring both removes both families of false positives.
Applies when
- writing a flight, lift-off, hop or slip detector for a gate
- a gate reports an event the video does not show
- reusing a detector on a different gait or floor friction
“首版用**足底高度>2mm** 判离地, 在 omni_s1e 走路策略上测出 40% 假腾空 … 改用**接触力 <5N**(与 Isaac feet_contact_number 同源阈值)后 空检归零 (walk 策略 flight_frac 0.0)。**课文: 离地判定必须用接触力, 高度判 会把脚的俯仰当腾空**”
train/README.md § run R1 立项 (2026-08-09): Mac 侧新工具 + 一次空检抓获 Cutting swing amplitude 40% raised yaw-momentum demand 53% - the falsified fix is recorded so nobody walks that road again
amplitude-cut-falsified-yaw-fixTest gait fixes against the quantity the ground must actually supply (torque/force rates vs friction ceilings), not against kinematic proxies; record falsified fixes with their mechanism so the search space shrinks permanently.
Symptom
Support-foot yaw slip stayed at ~223 deg (vs 225 deg) after walk_v6 cut joint swing amplitudes by ~40% (hip_pitch 20.6->10.4 deg, knee 31.3->18.8 deg) - the change built on the theory "smaller swing = less yaw momentum to dump into the ground".
Context
Direct measurement inverted the theory: yaw-momentum amplitude ROSE 16% (+/-0.1000 -> +/-0.1159) and its rate of change rose 53% (1.86 -> 2.84 N*m demanded from the ground), pinned exactly at the foot's supply ceiling (2.8-3.3 N*m at mu 0.6-0.7) - so slip could not drop. The extra demand lives in higher harmonics: v6's crisper foot placement (better clearance 34 mm, lower landing force) shortens the momentum- exchange window, concentrating the same exchange into less time. The verdict was written as a closed road: "下一轮不要再走这个方向". An honest residue was also booked: WHY amplitude down but momentum up 16% remained unresolved, with the named next step (per-rigid-body decomposition of H_z, since per-joint RMS sensitivity ignores phase correlations).
Change
The "reduce amplitude to reduce yaw momentum" lever was removed from the planning space; future yaw-slip work redirected toward the supply side (friction) and momentum-rate mechanics.
Outcome
Slip unchanged (225 -> 223 deg); the falsification and its mechanism became a permanent constraint on the fix search space.
Mechanism
Ground yaw torque demand scales with the rate of change of angular momentum, not its amplitude; kinematic amplitude cuts that also sharpen contact timing can raise dH/dt while lowering range. When demand exceeds the friction-limited supply ceiling, slip is set by the ceiling, so demand-side changes below the ceiling do nothing visible.
Applies when
- attacking foot slip or yaw drift via gait shape changes
- a fix targets an amplitude while the constraint is a rate
- documenting a failed intervention after a version comparison
“walk_v6 | ±0.1159 (+16%) | 2.50 Hz | 2.84 N·m (+53%) … 脚的供给上限 2.8~3.3 N·m(μ 0.6~0.7)—— v6 正好顶在天花板上, 所以滑移一点没降。… 结论: "减小摆动幅度以降低偏航动量"这条被 v6 证伪 —— 砍 39% 幅度, 需求反升 53%。下一轮不要再走这个方向。”
train/WALK_DIAGNOSIS.md § ② 未生效的机理: 减小摆动幅度反而让偏航需求上升 The trainer read a stale USD after the URDF mass update - regenerate derived assets and gate on an automated equality instrument
derived-asset-staleness-checkFor every derived plant artifact (USD from URDF, generated value files), pair the generation step with an automated source-vs-derived equality instrument, prove the instrument can fail, gate training on its PASS, and re-run physical audits after every regeneration.
Symptom
Measured link masses had been committed to URDF/MJCF (total 9.58 -> 9.792 kg, weighed values), but Isaac reads the derived USD asset - which still carried the old masses: a silent 2.2% mass fork between the training plant and the evaluation plant.
Context
The v12 checklist made USD regeneration a hard precondition ("硬性 前置") and, crucially, backed it with an instrument: check_usd_mass.py compares USD vs URDF per-link mass AND inertia trace, validated by showing it FAILs the stale asset naming 9 offending links, then PASSes after re-conversion (13/13 links consistent, total 9.7920). The self-collision filter audit was re-run after the regeneration (three poses, 0.00 N) because a regenerated asset invalidates physical audits done on the old one. This milestone was also where the three plants first aligned: "三边 plant 首次对齐(armature+摩擦+ 实称质量)就在这一代".
Change
convert_urdf re-run on the training machine, regenerated asset committed, check_usd_mass.py PASS required as an acceptance gate for the generation; dependent audits repeated post-regeneration.
Outcome
The 2.2% plant fork was closed before it could distort a generation's acceptance numbers; the staleness class of bug now has a permanent detector instead of a memory.
Mechanism
Source-of-truth edits do not propagate to derived binary assets by themselves; any consumer reading the derivative silently trains or evaluates on the old plant. An automated equality check between source and derivative - proven able to fail - turns an invisible staleness into a red gate, and regeneration invalidates every audit performed on the old artifact.
Applies when
- editing masses/inertia/geometry in URDF or MJCF sources
- a trainer or evaluator consumes converted/derived assets
- plant numbers differ between simulators for no visible reason
“25ba997 把连杆质量更新为实称值(总重 9.58→9.792 kg,URDF/MJCF 已改),但 Isaac 读的是 train/assets/laika_v2.usd —— 仍是旧质量。… 否则 Isaac(9.58)与 MuJoCo(9.79)质量分叉 2.2%,v12 验收数字失真。验收门:python tools/check_usd_mass.py 必须 PASS … 对旧资产实测 FAIL/9 连杆点名,仪器已验证”
train/WALK_V12_SPEC.md § 7. 核查单 (⚠️ 先重转 USD) A joint-velocity penalty meant to slow the get-up cut joint speed 16% and left the get-up time unchanged - the knob never moved the variable, so the idea it was meant to test stayed untested
dof-vel-penalty-is-not-a-pacing-knobBefore reading a result as a test of an idea, check that the knob actually moved the independent variable; velocity regularizers smooth a schedule they do not set, and a schedule driven by per-step task income moves only when that income's time structure does.
Symptom
The get-up took 0.6-0.9 s in Isaac with large torque demand; the user proposed getting up more slowly so less torque would be needed.
Context
The idea had support in the accounts: the acceptance bound is an upper bound of 5 s (5-8x margin), the quasi-static squat path peaks at 25% of the limits, and rolling over needs no momentum. R3.2 raised dof_vel from -1e-3 to -5e-3 as the single variable.
Change
dof_vel -1e-3 -> -5e-3 (child-run from R3.1).
Outcome
Get-up medians moved +0.02-0.04 s (noise); raw joint velocity -16%; torque demand median got worse (hip_pitch 46-48% -> 63-67%) as the new term competed with torque_headroom on the same joints; MuJoCo 98 -> 96%. Verdict FAIL on the knob, not on the idea, and the rung was not adopted. When pace was later attacked through the income's time structure (V2.5/V2.5b), the MuJoCo get-up moved into the 3.5-4.5 s design band.
Mechanism
The pace was set by base_height_progress paying for every step spent high (stand earlier, earn more); a velocity regularizer only smooths motion along the same schedule and does not change when the robot stands up.
Applies when
- trying to make a skill slower or gentler with smoothness penalties
- an experiment's primary metric did not move and a verdict is being written
- two penalties act on the same joints
“**关键判读:`dof_vel` 罚只把关节速度压了 16%,而起身用时一点没变。** 也就是说**这一级根本没有把"慢下来"这个自变量推动起来** —— 所以它**不构成对 用户假说的检验** … 起身节奏由 `base_height_progress` 的逐步计酬决定(早站起来就多 拿),速度正则只在同一条时间轨迹上把动作抹匀,不改变何时站起来。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §25 R3.2(dof_vel −1e-3→−5e-3,慢一点起身) A suspended (no-load) test acquits or convicts the actuator before you blame authority
suspended-test-isolates-actuator-authorityBefore attributing a failure to actuator authority, measure no-load tracking error and steady-state torque fraction; blame authority only if the task fails while the error grows with demanded force - and then fix gains or targets, not training.
Symptom
hip_roll sagged 0.21 rad on the ground and saturation questions loomed over the sidewalk plan - was the roll axis physically too weak (authority), or was something else limiting it?
Context
Before C4, the roll-authority question was settled by measurement triage: suspended test (--suspend, feet off ground) showed hip_roll tracking error 0.0008 rad - actuator acquitted; the entire 0.21 rad ground sag is load-induced. Steady-state torque was 25% of limit - 75% margin remains. Since sidewalk needs lateral force, not exact angles, authority was ruled "not a hard limit", with a pre-registered criterion for when it WOULD become one: sidewalk fails to track AND roll error keeps growing - then the fix is raising hip_roll kp or lowering the vy target, not more training.
Change
Hypothesis "roll authority insufficient" demoted from blocker to a monitored branch with an explicit trigger condition; C4 proceeded.
Outcome
Later open-loop probes confirmed the actuator could produce the behavior (sidewalk feed-forward ran at full amplitude, 5/5 survival), and the eventual C4 failure causes were measurement and reward, never authority.
Mechanism
Suspended vs loaded comparison separates the actuator's closed-loop competence from the load path: tiny no-load tracking error means the motor/controller is fine and any loaded deviation is statics (gravity / stiffness budget, kp trading error for force). Torque-fraction measurement then bounds how much force headroom actually remains.
Applies when
- suspecting an axis is "too weak" for a new skill
- large position sag on a loaded joint
- deciding between hardware fix, gain change, and more training
“吊挂（--suspend）实测 hip_roll 跟踪误差 0.0008 rad → 执行器无罪，地面下垂 0.21 rad 全是负载所致；稳态占限扭 25% → 仍有 75% 扭矩余量。… 判据：若 C4 出现「侧走跟不动且 roll 误差继续变大」，那才是权限账 … 解法是提 hip_roll 的 kp 或降 vy 目标，不是硬训。”
train/C_LADDER_RUN.md § 3d. roll 权限：已部分澄清，不是硬上限 A walking policy's tilt cutoff is a legal state for a recovery policy - the default 45 deg fall guard had to be raised for recovery tests and is disabled once the switch owns falls, so the abort chain becomes the recovery timeout, the operator's cut, and the firmware torque limits
fall-guard-becomes-a-stateWhen a new skill makes a safety cutoff's trigger a legal state, replace the cutoff with a bound of the skill's own (a timeout ending in a safe stop) instead of just switching it off; keep the operator's cut and the firmware limits as independent layers, and write every flag change into the run sheet.
Symptom
deploy_policy's default protection stops the robot beyond 45 deg of tilt. A recovery policy starts lying at roughly 90-97 deg, so under the default it is refused on the spot - a flag the first hanging checklist forgot.
Context
The layers in the sources: deploy_policy's tilt cutoff (default 45 deg, a line in the safety chain); for standalone recovery tests the cutoff was raised (110 deg in the spec's A/B sheet; 181 deg, effectively off, in some runbook commands); with --recovery-policy the cutoff is disabled because a fall is now a state, not an exception, and RECOVERY lasting over 15 s ends in a safe stop (the runbook calls it the line where the spotter steps in). Independent of the policy: firmware torque limits checked at start (12/17/11 N*m, set_torque --check), the operator cutting enable at any kicking or oscillation, and in the one-leg teleop a space-bar stop that puts the foot down.
Change
The flag was added to the run sheets, and the FSM replaced the removed cutoff with its own bound (the timeout).
Outcome
The spec records the flag omission and its fix; it does not record the FSM's timeout being exercised on hardware.
Mechanism
A safety cutoff encodes one policy's notion of "abnormal"; a new skill whose normal operation lies beyond it either cannot run or runs with the cutoff off, and only a replacement bound keeps the chain closed.
Applies when
- deploying recovery, fall-damage or acrobatic skills behind existing safety checks
- a run sheet disables a protection flag
- listing the abort chain for a hardware session
“--max-tilt-deg(默认 45°,安全链第 13 行写的那个)。recovery 的合法状态覆盖整个倾角域,把它抬到 181 = 实效关闭 … RECOVERY 超时 15s 会自动安全停(看护介入线)”
RL系统/FOLLOW THIS copy 2.md § FSM 吊挂首测 ② 落地测 / #### Recovery Policy (operator runbook, undated) Two machines, one configuration - every gain, offset and torque limit changes only in robot.yaml, whoever edits pushes at once, both checkouts show the same commit before the robot moves, and a pulled policy file is size-checked and synced before power-off
two-machine-config-disciplineTreat the robot's configuration as a versioned artifact with one source of truth, push every change immediately, verify identical commits on every machine before a hardware session, keep hardware limits in the repo and the firmware in sync in both directions, and verify transferred model files (size, digest) before running them.
Symptom
The robot's onboard computer runs the bridge and deploy scripts from its own checkout while training and analysis happen on other machines; a hot fix left on one side, or a half-written file, silently makes the robot run something other than what was evaluated.
Context
The operator runbook's "wall version" of the two-machine discipline: configuration changes only in robot.yaml (calibration offset/sign, gains, torque limits), committed and pushed from the Mac, pulled on the robot, bridge restarted; code is not edited on the robot, and if it is, it is committed and pushed on the spot - nothing unpushed overnight; 30 seconds before every real-robot session both checkouts must show a clean status and the same last commit hash; changing tau_max requires writing the motor's limit_torque too (and the reverse); re-zeroed motors require re-measuring offsets. The recovery line added: after pulling on the robot, check the ONNX is not zero bytes (a lesson from a corruption incident on 08-12) and sync before cutting power; the recovery and main lines are separate worktrees, each pulled with --ff-only.
Change
Operating rules, pinned on the wall and repeated in the hanging checklists ("git pull, both machines on the same commit").
Outcome
The sources record the rules and the incident that produced the size check; they do not record a count of sessions the rules caught.
Mechanism
A policy is evaluated against one configuration; any divergence between the machines, or a truncated file, turns a hardware result into a result about an unknown configuration.
Applies when
- a robot's onboard computer and a workstation both hold the configuration
- someone hot-fixes code or gains on the robot
- model files are copied or pulled to the robot before a session
“改配置只改 robot.yaml(标定 offset/sign、增益、限扭全在里面)→ Mac git commit + push → NX git pull → 重启桥。 … 谁改完谁立刻推,永远不留未推送的改动过夜。 … 每次上真机前 30 秒检查:两边 git status 干净、git log -1 哈希一致。 … 铁律不变:改 tau_max 必须同步写电机 limit_torque(反之亦然);电机重新标零后 offset 必须重测回填 yaml。”
RL系统/FOLLOW THIS copy 2.md § ② 双机维护纪律(贴墙版) A field experiment is allowed when it is pre-scripted, single-variable, and self-reversing (RAM-only writes)
reversible-single-variable-field-experimentsPermit hardware-side experiments only when scripted in advance with one variable, a log, and automatic reversion (volatile writes, git restore); keep every config mirror (yaml vs firmware) changed and restored as a unit.
Symptom
A hypothesis needed a hardware test - v5's "wild kicking" might trace to the RS00 torque cap being deployed at 11 N*m vs its trained 14 (-21%), on exactly the ankle-roll/hip-yaw joints doing lateral-yaw work - but changing limits in the field is the classic way to lose track of robot state.
Context
The experiment was written to be safe by construction: change exactly one number (robot.yaml RS00 tau_limit 11.0 -> 14.0), write to firmware RAM only (--write without --save, so a power cycle automatically rolls back to the saved 12/17/11), run the single logged trial, then restore both yaml (git checkout) and RAM immediately. The consistency requirement is explicit: the deploy tool's torque self-check compares against robot.yaml, so yaml and firmware must change and restore together; and the hypothesis scoping is itself single-variable - RS06's 67% cut was measured irrelevant (gait uses only 16% of rated) and hip torque was left alone for safety.
Change
Field experimentation policy refined: not "never touch hardware settings" but "only pre-scripted, one-variable, logged, auto-reverting changes with config/firmware kept consistent".
Outcome
The sub-experiment could answer the torque-cap hypothesis without any risk of the robot persisting in an undocumented state - forgetting to restore costs nothing but a git checkout.
Mechanism
The danger of field changes is state divergence (robot config drifting from the repo's record), not the change itself; volatile (RAM-only) writes bound the divergence lifetime to one power cycle, and single-variable scoping preserves attributability even in a field setting.
Applies when
- a hypothesis requires changing firmware limits or gains on the robot
- field debugging tempts persistent config writes
- designing safe escape hatches for deployment tooling
“程序(--write 不带 --save = 只写 RAM,断电自动回滚)… deploy 的限扭自检是对 robot.yaml 比对的,所以 yaml 和固件必须同改同还原;忘了还原也没事,断电重启即回 12/17/11(上次 --save 的值),但 yaml 要 git checkout。”
train/REAL_SWEEP_V5_V8.md § 4. 限扭子实验(可选二期,只对 v5,单变量) The first real-robot get-up was "very violent, kicking on the floor, dangerous" - a sim-perfect policy with no reason to be slow, unbounded absolute targets, no domain randomization and a rate limiter that filtered nothing; the task was restated as "safe, slow, transferable"
first-real-get-up-violent-stage-one-policyDo not put a get-up policy on hardware until its action is bounded (hard bound or state-anchored targets), smoothed, randomized and tested at the real pipeline's latency, and say explicitly that the task is "safe, slow and transferable" - a simulation-perfect policy optimizes only "gets up".
Symptom
On 2026-08-09 the user ran a V0-lineage recovery policy on the real robot and stopped it: very violent, kicking on the floor, dangerous. The planned next rung (a heavier torque_headroom) was never started.
Context
The spec had pre-registered that R0/R1 products stay in simulation and that the real-robot precondition was the R3 smoothing rungs plus a bridge-slew check plus a hanging protocol; the robustness (DR) rungs had not run. In simulation the policy passed 100% with a get-up of about a second. Which ONNX, which gain profile and whether a torque/joint log existed were left "to be recorded later" and never were.
Change
The V0 ladder was stopped at its best product (R3.1, sim only) and a re-rooting proposal was put to the user. The spec's four-layer account: style (the reward pays for standing early and nothing pays for slowness - HumanUP's "Stage I" get-up, "fast but unsafe ... infeasible for real-world deployment"); impact (full-range absolute targets with no hard bound, raw |a| up to 4.77, action saturation 100%, a single-step change of 0.306 saturating hip_pitch); transfer (zero DR, friction pinned at 1.0, the learned leg bracing); link (the bridge's RL slew equals vel_limit, 0.2-0.66 rad per step, while the real pipeline has 1-2 steps of time-varying latency and acceptance ran at delay 0).
Outcome
The line was re-rooted twice (training-side rate limit, then the beta-anchored action space) and gained a hang protocol before the next real attempt; on 08-11 a beta-anchored policy produced the line's first real get-up.
Mechanism
A task reward that pays for standing early selects the fastest feasible get-up; with absolute full-range targets every large target jump is a torque impulse bounded only by the clip; zero DR and braced-leg solutions do not transfer; and a limiter set at the velocity limit does nothing at 50 Hz.
Conflicts
The four layers are the spec's reconstruction from simulation probes and the literature; the real run's policy file, gain profile and log were never recorded, so no layer was confirmed against hardware data.
Applies when
- a first hardware trial of a high-effort skill is being scheduled
- sim success is high but the policy saturates actions or torques
- pre-registered hardware preconditions are not all met
“用户真机反馈:**非常猛、地上乱踢、危险**,叫停(R3.3 torque_headroom 加档已选型 weight −0.5→−1.5,未启动)。真机细节(哪个 onnx、什么档、有无 τ/q log)**待补记** … 任务从"能起来"变成 **"安全、慢、可迁移"** … **链路层**:桥层 slew RL 档 = vel_limit(10/20/33 rad/s ≈ 每拍 0.2~0.66 rad), 对 recovery 形同虚设;真机 1~2 拍时变延迟,验收默认 delay 0。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §26 真机叫停与换根判决(2026-08-09) The get-up kept getting faster because standing earlier paid more every step - lowering torque authority barely slowed it, and only zeroing the standing income for the first 3 s moved the pace into the design band
per-step-income-drives-speed-time-gateWhen a skill is too fast, find the term that pays for finishing early and gate that income by time; keep the "get into position" term ungated so the policy does not learn to wait, use a ramp instead of a cliff, and confirm with a paired same-level experiment that the drift is motivational before changing it.
Symptom
The user judged the get-up too fast (Isaac medians about 0.7-1.6 s) and suspected path dependence: the policy seemed to get faster the longer it trained.
Context
Lowering the beta authority 0.40 -> 0.30 cut impact but moved supine only 1.70 -> 2.00 s: coordination-limited, not torque-limited. A paired experiment inside one beta level (checkpoint 15,600 vs 18,499, +2,900 iterations, same ruler) measured the drift: get-up medians -7 to -10%. The spec concluded the motive, not the path, was the cause - per-step standing income pays for every early step, and any lineage (even one from scratch) races toward the fastest solution inside its constraints.
Change
V2.5: the standing income (base_height, stand_pose, still, feet_on_ground) multiplied by w(t) = clamp(t/3 s, 0, 1); upright deliberately NOT gated, so righting and sitting up early still pay and the policy is not taught to lie flat and wait; a ramp, not a step. V2.5b: zero before t0 = 3 s, then a 1 s ramp.
Outcome
V2.5: Isaac 100%, get-up +17-43% slower, MuJoCo 100/100/98/100% (the best cross-simulator reading yet), still short of the 3.5-4.5 s design band - a linear ramp only discounts early income. V2.5b: MuJoCo supine 2.04 -> 4.10 s and prone 3.18 -> 4.04 s, inside the band; the Isaac pace barely moved (a lineage habit on a gradient-free plateau). Later the zero gate proved harmful when trained from scratch (curriculum-history-is-part-of-the-product) and in the V3.1 lineage (time-gate-vs-wide-stance-retire-the-fix).
Mechanism
Constraints on authority or velocity change how the fastest solution looks; the time structure of the task income decides how fast the fastest solution is.
Applies when
- a policy is faster or more aggressive than wanted and constraints do not slow it
- progress-style rewards pay every step spent at the goal
- performance drifts faster with more training at fixed settings
“**V2.5 机制(唯一)**:站立收入(base_height/stand_pose/still/feet_on_ground) 乘时间斜坡 w(t)=clamp(t/T_gate,0,1),T_gate=3.0 s;**upright 刻意不门控** (翻正/坐直早期照常拿钱,防"躺平等门开" … **用户假设量化 证实:逐步计酬动机在 β 包络内持续压缩时间,约束挡不住动机 —— V2.5 动机层 修法为正解。**”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §39 V2.5 预注册 / §39 补 配对实验 Three hardware accounts locked the run design point - and the knee's real speed ceiling is tau_limit/kd, not the firmware limit
feasibility-accounts-lock-design-pointBefore opening a dynamic-gait training line, compute the full account set - tau_limit/kd effective speed ceilings, joint ROM under the intended reference geometry, and thermal RMS at the duty cycle - and let the accounts lock the design point; move only to pre-registered in-table alternates, re-running the accounts first.
Symptom
The run line was believed to require a firmware raise of the RS06 speed limit (10 rad/s) as a hard precondition, and the feasibility script's motor-envelope scan had marked 80/100 mm foot-lift cells "physically feasible".
Context
Three added accounts re-decided everything. (1) Damping tax: in MIT mode tau = kp*(q_des-q) - kd*qd, so sustained rotation is capped at tau_limit/kd = 12/1.5 = 8 rad/s - below the firmware's 10; at peak speeds 6.7-7.9 rad/s the damping term alone eats 10.1-11.9 N*m (84-99% of the torque limit). "提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮." (2) Joint ROM: the feasibility script had checked motor envelopes but NOT joint range - the ankle-pitch ROM caps 1:2:1 leg-shortening lift at 62 mm (soft) / 77 mm (hard), so the 80/100 mm "feasible" cells were voided; also firmware-independent. (3) Ankle thermal: duty 0.40 puts ankle RMS at 87% of continuous rating (0.35 -> 93%); long-period big-stride cells hit both ankle torque peak and heat. Verdict: firmware raise DEQUEUED (50 mm design point needs knee 6.7-7.3 < the 8 rad/s effective ceiling < firmware 10); vel_limit stays 10 so sim == robot. The three accounts uniquely lock the design point - 50 mm lift / T 0.60 s / duty 0.40 - "三笔账 唯一锁定,不是调参空间", with pre-registered alternates allowed only inside the table and only after re-running the accounts.
Change
Design point frozen from accounts; hardware precondition reversed by arithmetic rather than by test; reference amplitude (0.84 rad = FK inverse of 50 mm) derived, per-joint action scales sized to the required travel (knee 0.9, hip_pitch 0.6, ankle deliberately NOT amplified - hard limit is adjacent).
Outcome
A firmware work item left the critical path; an infeasible region of the design space was closed before any training; the remaining risk (knee tracking lag from the damping tax) was pre-registered with its own criterion and in-table fallback (duty 0.35) - "这不是'奖励没调好', 是 plant 账".
Mechanism
PD actuators in MIT mode pay kd*velocity out of the same torque budget that tracks position, so the effective speed ceiling is a ratio of configuration constants, invisible to firmware settings; and feasibility is the intersection of ALL constraint families (torque envelope, joint ROM, thermal RMS) - a scan that omits one family certifies impossible cells.
Applies when
- planning running/jumping or any high-rate gait on PD actuators
- a firmware or hardware upgrade is assumed as a training precondition
- a feasibility scan covers motor limits but not ROM or heat
“膝的有效速度顶 = τ_limit/kd = 12/1.5 = 8 rad/s,不是固件的 10。… 提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮。… 可行性脚本只查了电机包络没查关节 ROM —— 其 80/100mm 的"物理可行"格作废。… 判决:RS06 提固件对 run v0 不是前置,出队”
train/RUN_V0_SPEC.md § 1. 硬件账判决 / 2. 步态设计点 Ungated phase shaping made standing 42x more expensive than stepping - and the stepping was cooking the hip motors
moving-gate-42x-stand-taxGate every phase/clock-driven shaping term on the command that justifies motion, price the cmd=0 case explicitly during design - and when a reward flaw is sim-only, book it with trigger conditions instead of operating immediately on a working lineage.
Symptom
At cmd = 0 the sim policy never stood still - it stepped in place and crept 0.98 m per 20 s; on the real robot the same lineage's stepping made hip_roll motors run 20 degC hotter than every other joint (43-48 degC vs 25-28).
Context
The arithmetic closed it: the three phase-shaping terms (joint_pos_ref 1.6, feet_contact_number 1.2, feet_clearance_swing 1.6) are driven by the gait clock with NO command gating, so standing at cmd=0 forfeits 3.32/step of shaping while honest standing earns only 0.078 of tracking - stepping wins 42x. The heat chain: perpetual stepping = perpetual single support = one hip_roll stalled at ~4.3 N*m (25% of torque limit) carrying the torso's frontal-plane moment - two hip_rolls = 90% of whole-machine steady-state I2R; measured stand-vs-step comparison: total heat -71% when actually standing. The suspended test acquitted the actuator (0.21 rad sag -> 0.0008 rad in air) and mechanics vetoed the easy fix ("降 kp 救不了热" - equilibrium torque equals the external load regardless of kp). The fix (moving_gate: hard-gate the three shaping terms on |cmd| > eps) was designed - then DEFERRED by the user because the real robot at the time stood fine: "真机不表现该问题, 为真机不存在的病改奖励表不划算", with written trigger conditions (C-ladder stand row persistently failing, or real robot starting to step/drift at cmd=0) and the known hazard tag (this is exactly the reward-change class that triggers the B-arm signature). When the real robot later DID step and cook, the booked trigger fired and moving_gate moved from debt to to-do with its benefit re-priced: "停止空烧 hip_roll,稳态发热降 ~71%".
Change
moving_gate designed with the gate_by_cmd convention; deferral, triggers, and expected heat recovery all pre-registered instead of patching the reward for a then-sim-only symptom.
Outcome
The cmd=0 stepping went from mystery to closed arithmetic; the thermal measurement (hip_roll +20 degC) quantitatively confirmed the 90%-of-heat prediction; the reward change waited for real-world justification instead of spending a risky revision early.
Mechanism
Clock-driven shaping terms define a perpetual-motion bounty unless gated by command; the resulting idle gait is not a training bug but the table's optimum. Its cost surfaces on hardware as stall-torque heating set by statics (mass x lateral offset), which no gain change can remove - only removing the motion (gating) or widening the stance can.
Applies when
- the policy steps in place or creeps at zero command
- specific joints run hot in idle behaviors
- deciding when a known reward flaw justifies a risky mid-lineage fix
“塑形合计 −3.32/步 … 净: 站定亏 42 倍 … 两颗 hip_roll 4.29 / 4.09 N·m(各占限扭 25%),占全机稳态 I²R 的 90% … 吊挂实测 hip_roll 跟踪误差 0.21 rad → 0.0008 rad … 降 kp 救不了热 … 真机不表现该问题, 为真机不存在的病改奖励表不划算”
train/README.md § C1 FAIL 节 (cmd=0 的 sim/真机分歧记账) / C2 真机 A/B 三b 发热定性 Cross-simulator gate (Isaac Lab to MuJoCo) comes before any hardware attempt
sim2sim-gate-before-sim2realGate every policy through a second simulator with an independently built plant before hardware; treat sim2sim failure as a contract or overfitting bug, and sim2real failure after a sim2sim pass as a plant/actuator gap.
Symptom
A policy that only ever ran in its training simulator carries untested dependencies on that simulator's solver, contact model, and defaults; the first place those dependencies surface should not be the real robot.
Context
Standing order of operations for the whole Lucen program, recorded as the opening line of the experience log: train in Isaac Lab, gate in MuJoCo, only then go to hardware. The MuJoCo side is the same plant used for evaluation batteries, so a sim2sim pass also validates the exported policy + contract (obs ordering, scales, defaults) outside the training stack.
Change
Pipeline rule adopted - every checkpoint must pass the MuJoCo evaluation battery (sim2sim) before it is considered for real deployment (sim2real).
Outcome
Used generation after generation as the cheap filter; hardware sessions only ever received policies that had already survived a second simulator.
Mechanism
Two simulators disagree exactly where a policy is overfit to simulator-specific artifacts (contact softness, integrator, default parameters, obs conventions); a cross-sim transfer catches contract bugs and solver overfitting at zero hardware risk, so real-robot failures that remain are attributable to genuine plant/actuator gaps.
Applies when
- planning the path from training to first hardware trial
- exported policy behaves differently outside the training framework
- triaging whether a real-robot failure is contract vs plant
“先sim2sim - 从isaaclab 到mujoco / 再sim2real”
Experience.md § opening lines (1-2) Bracket a real-robot A/B with a repeated reference run - battery drain is the confound
battery-bracketed-real-abOrder hardware A/B sessions as A-B-A: repeat the first condition at the end, and void the comparison if the bracket runs disagree - never let battery or venue drift ride on the second condition.
Symptom
In a two-policy teleop A/B on hardware, the second policy is measured on a lower battery voltage than the first - a systematic bias that would be read as a policy difference.
Context
C2 real A/B (checkpoint 700 vs A800, same floor, same day) was scripted as 700 -> A800 -> 700-rerun, with the explicit note that a teleop session drains the pack and the trailing policy "naturally suffers".
Change
Protocol: run the reference policy first AND last; if the two reference runs differ noticeably, declare the whole session battery/floor-polluted and void the A/B ("结论作废重来"). Also log electricity per run.
Outcome
Called out as the round's only systematic confound, closed by one extra command ("这是本轮唯一的系统性混淆源，一条命令就能堵掉").
Mechanism
Battery voltage scales available torque, and torque loss hits behavior asymmetrically (see power-scale-hurts-nonforward-axes), so drain masquerades as policy regression; a head/tail reference pair converts the unobserved drift into a measured control.
Applies when
- comparing two policies or settings on hardware in one session
- any sequential hardware evaluation where the plant drifts (battery, temperature, floor wear)
“为什么要 700 复跑：一次遥控 session 下来电池会掉压，第二枚天然吃亏。头尾各跑一次 700，若两次 700 明显不同，说明这轮 A/B 被电量污染，结论作废重来。这是本轮唯一的系统性混淆源，一条命令就能堵掉。”
train/C_LADDER_RUN.md § 3c. A-3 真机 A/B（同一段地板、同一天、电量记账） A real-robot verdict is (policy x deployment stack) - when the stack changes materially, old verdicts expire
stale-verdicts-under-old-stackDate every hardware verdict with the deployment-stack version it was measured under; after any material stack change, re-test before trusting old condemnations or old praises - with the interpretation of each possible result written down first.
Symptom
walk_v5 stood condemned as "kicks wildly" and walk_v6 as "cannot walk unassisted" - but those verdicts were issued under an earlier deployment stack (--heading did not exist yet, several fixes had just landed); only v7 had ever run under the current unified stack.
Context
New sim evidence sharpened the doubt: a same-harness four-version sweep showed v6 was the HEALTHIEST archive at the real operating point (cmd 0.15: dominant frequency locked at 2.50, steps 35:35 perfectly symmetric, foot distance 203/190 mm best of four, mean tilt 4.2 deg, saturation 15%). A full re-test under the unified stack was scheduled with per-version questions and a pre-filled interpretation table ("判读表(预填假设,回来对号)"): e.g. v6 walks + frequency ~2.5 -> old verdict was the stack's fault, v6 becomes the comparison champion; v6 walks but at ~1.25 -> period-doubling on hardware = confirmed plant gap, actuator fitting promoted to mainline; v5 no longer kicks -> the kicking was an old-stack artifact.
Change
All four versions re-queued on hardware under one stack (same torque limits, slew profile, heading loop, logging), with the version-specific legacy profile pinned; verdicts held provisional until re-issued.
Outcome
The re-test design separated policy properties from stack artifacts before any policy was permanently written off - and turned each outcome into a specific conclusion via the pre-filled table.
Mechanism
A deployed behavior is produced by the policy plus everything between it and the motors (heading loop, slew limits, torque caps, clock); verdicts implicitly condition on that whole stack. Fixing the stack invalidates the conditioning, so old failures may be stack artifacts and old successes may not survive either.
Applies when
- deployment tooling (limits, filters, loops) changed since a policy was last judged
- deciding which historical policy is the rightful baseline
- a sim sweep contradicts an old hardware verdict
“只有 v7 在完整的今日部署栈下上过真机 … v5"左右乱踢"、v6"未能自主"的判决全部来自更早的栈(--heading 尚不存在, 部分修复刚落地)——判决已过期。且 2026-08-02 四代同机仿真横测翻出了新证据:v6 在真机工况(cmd 0.15)下是四代里最健康的仿真档案”
train/REAL_SWEEP_V5_V8.md § 0. 为什么重测 Armature must be N^2 x rotor inertia, never 0 - measure it no-load
armature-n2-rotor-inertiaEvery geared actuator carries N^2 * I_rotor of reflected inertia at the joint; set armature from a no-load measurement, never leave it 0 and never guess it.
Symptom
Sim joints accelerate more easily than real joints; old MJCF had armature = 0 (rotor reflected inertia entirely unmodeled), a systematic sim2real gap on every joint.
Context
Original hand-written MJCF plant used armature 0. The team derived and then measured the correct value: torque needed at the rotor is I_rotor * N * alpha; after the N:1 gearbox the output shaft "feels" an extra N^2 * I_rotor of inertia. With a 9:1 reduction that is an 81x amplification of the rotor inertia, far too large to ignore.
Change
Set per-motor armature from no-load (motor out of the robot) measurement instead of 0: RS06 = 0.0070 kg*m^2, RS02 = 0.0032 kg*m^2, RS00 = 0.0015 kg*m^2. Landed together with measured friction as the first fully-measured plant parameter set.
Outcome
Plant parameters "第一次全部来自实测" (first time all from measurement); became the frozen plant baseline for all subsequent training generations.
Mechanism
Reflected inertia scales with the square of the gear ratio: the rotor spins N times faster than the joint, so its kinetic energy (and the torque needed to accelerate it) appears N^2 larger at the output. Omitting it makes simulated joints unrealistically fast/light, so policies learn action rates the real actuator cannot deliver.
Applies when
- building or auditing a simulation plant model for a geared/QDD actuator
- sim policy moves joints faster or snappier than the real robot can
- MJCF/URDF review shows armature or rotor inertia set to 0 or a default
“armature 转子反射惯量有问题 在sim里面一定要处理 不能是0，空机测试。转子处需要的力矩 = I_rotor × N × α 经减速箱放大 N 倍后 = N² × I_rotor × α 所以输出轴"感觉到"多了一个 N² × I_rotor 的惯量。 这就是 armature。… 关键是那个平方。减速比 9:1 就放大 81 倍。”
Experience.md § # armature 转子反射惯量有问题 (line 9) Late training leaned on sampling noise as a stability crutch - deterministic play collapsed while training metrics stayed green
noise-crutch-deterministic-collapseEvaluate the deterministic policy in an external harness on a fixed cadence during training (not just at the end), select checkpoints on that curve, and treat a collapsing noise_std with rising training reward as a warning that noise is load-bearing.
Symptom
omni_s1's final checkpoint (model_5999) fell at 4 s even in Isaac's OWN deterministic play, while checkpoints from iter 1700-4000 were fine - and no training metric flagged anything. Policy noise_std had collapsed to 0.045 by iter ~990 (final 0.033).
Context
Diagnosis: the policy had learned to use its exploration noise as a dither/stabilizer - "策略把采样噪声当稳定拐杆,训练指标看不见" (the training metrics cannot see it, because training always runs with noise on). Countermeasures: entropy_coef 0.005 -> 0.01 to slow the std collapse, and - the structural fix - an in-training smoke loop (watch_ckpt.py): every 500 iters, export ONNX directly, run 3-seed MuJoCo evaluation, log CSV/TensorBoard curves plus three-view videos. The doctrine line was written in bold: "训练指标全绿不再是发育健康的 证据,冒烟曲线才是" - green training metrics are no longer evidence of healthy development; the smoke curve is. The follow-up run s1b showed the drift metric follow a U-shape (73 -> 8.6 at iter 3500 -> 76), making checkpoint selection BY the smoke curve (early stop at 3500) the shipping mechanism, with terminal re-degradation booked as known and unresolved.
Change
entropy floor raised; watch_ckpt smoke loop instituted as standing infrastructure; checkpoint selection moved from "last iteration" to "best point on the deterministic smoke curve".
Outcome
s1b shipped from iter 3500 (the U-bottom) instead of a degraded terminus; every later lineage (s1c/s1e, the C ladder's --every 100 loops) inherited the watcher as the standard guardrail.
Mechanism
PPO evaluates and improves the stochastic policy; if noise itself stabilizes the gait (dither smoothing a marginal limit cycle), the deterministic mean policy is a different, worse controller that training never measures. External deterministic evaluation on an independent simulator is the only readout of what will actually be deployed.
Applies when
- final checkpoints underperform mid-training ones
- noise_std collapses early while training reward climbs
- deciding which checkpoint to export and ship
“训练后期确定性脆化——noise_std iter~990 收到 0.045(终 0.033),model_5999 连 Isaac 确定性 play 都 4 s 摔(1700~4000 正常):策略把采样噪声当稳定拐杖,训练指标看不见。对策:entropy_coef 0.005→0.01 + train/watch_ckpt.py 训练中冒烟曲线 … 训练指标全绿不再是发育健康的证据,冒烟曲线才是。”
train/OMNI_V0_SPEC.md § 3. S1.1 修订记录 ② No parameter tuning on the floor - a failing config retries once, then it is out; anomalies go back to sim
no-field-tuning-protocolHardware time is for executing and measuring the pre-registered matrix, never for tuning: failing configs get one retry then elimination, anomalies get recorded and reproduced in sim, and contract-check bypass flags stay unused.
Symptom
Hardware sessions create pressure to fix problems live - nudge a gain, tweak a scale - which destroys attribution and risks the robot.
Context
The anomaly-handling section of the acceptance sheet is three fixed plays: (1) falls at start -> retry once at the same settings; falls again -> that configuration is eliminated, "不现场调参" (no on-site parameter tuning); (2) limit cycle or motor screech -> stop immediately, record the gain level and the joint, reproduce in sim before any discussion; (3) systematic disagreement with sim -> record it as a finding (hardware outranks sim) rather than adjusting anything to force agreement. Related guardrails elsewhere in the sheet: never pass --allow-unstamped / --allow-plant-drift to bypass manifest checks - if it errors, something real is wrong, stop and look.
Change
Field sessions restricted to executing the pre-written matrix; every fix path routed through sim reproduction and the normal config/rung process.
Outcome
Sessions stayed interpretable (each run matched a documented config) and safety overrides never became habit; anomalies arrived back in sim as reproducible cases instead of half-remembered floor stories.
Mechanism
Field-tuned values are measured under adrenaline on one floor with no logging or baselines - they contaminate the config lineage and are unattributable afterwards; and every bypass flag that skips a contract check converts a designed safety property into an operator promise.
Applies when
- a config fails or oscillates during a hardware session
- someone reaches for a live gain tweak or a bypass flag
- writing the anomaly-handling section of a deployment runbook
“起步即摔 → 换档重试一次, 仍摔则该档出局, 不现场调参。出现极限环/啸叫 → 立刻停, 记录档位与关节, 回 sim 复现再议。… 不要给 --allow-unstamped / --allow-plant-drift —— 三枚 ONNX 都已盖章 … 真要报错说明有别的问题, 停下来看。”
train/REAL_RUN_S2.md § 4. 异常处置 Prone get-up sat at 0/159 until two gated hinge terms moved the seated feet - first sideways (561 -> 360 mm), then fore-aft (-168 -> +56 mm) - and success went to 158/159 with nothing else changed
prone-dead-end-is-foot-placementWhen a stuck state and a successful state differ geometrically, penalize the discriminating quantity with a gated hinge that is exactly zero in the state the policy actually reaches (measure it - not the nominal), then re-probe: flattening one axis can move the discriminant to another.
Symptom
Prone falls always righted and then sat with the feet splayed wide or tucked behind the hips, from where the policy never stood (0% for four generations).
Context
Four lines of evidence pointed at foot position: the configuration probe (ankles 215 mm apart stood 52.3%, 561 mm apart 0.0%); FK showing the action contract's nominal (a = 0) is itself a 465 mm straddle, so the action_rate and still terms were pulling toward the splits; biomechanics (feet tucked under the body cut peak hip-extension torque 148.8 -> 32.7 N*m, -78%); and HoST's foot-displacement term, which this reward table lacked. The earlier "not a reward hole" reading was corrected to "a gradient hole, not a level hole": at the dead point the heaviest term (upright) was saturated with zero gradient, still paid for not moving, and the one live gradient (base_height) pointed at the thigh-horizontal torque barrier. A prone ROM scan had already ruled out pushing up from prone.
Change
R0.4: feet_spread_excess = clamp(ankle distance - 0.215, 0, inf) x upright gate, weight -2.0, plus a height-decay factor added after measuring that the policy's real standing stance was 406 mm, not the 215 mm nominal (the plain version would have taxed every successful stand 0.38/s). R0.5: the same shape on the fore-aft axis, feet_fore_seated = |fore-aft offset - 0.05| x upright gate x height decay, target +50 mm (the measured natural offset of standing postures). One variable per rung.
Outcome
R0.4: seated ankle distance 561 -> 360 mm, supine/side exactly unchanged, prone 0 -> 1.9%, mid 45.9 -> 62.2%; a probe then showed the discriminant had moved to the fore-aft axis (standing starts +42 to +51 mm, the prone seat -168 mm). R0.5: supine 99.4, prone 99.4, side 100, mid 100%, re-falls 0%; both geometry terms collapsed to ~0 near iteration 13,100 as base_height rose, and the prone fore-aft offset went -168 -> +56 mm - the term's own target, closing the causal chain. The cost, unmeasured at the time: action jitter rose 33% (sum |da|^2 6.82 -> 9.06).
Mechanism
An upright-gated hinge is inert while the robot rolls and exactly zero in the achieved stance, so it adds gradient only inside the stuck basin; a seated robot with its feet behind or outside its COM must make a kinematically unfavourable transition to stand, and moving the feet under the body removes it.
Applies when
- a get-up or transition skill fails from one start category only
- successful and failed episodes differ in a measurable geometric quantity
- a shaping term might tax the posture successful episodes already use
“`recovery_r0_5`,唯一变量 = 追加 `feet_fore_seated`(与 R0.4 同形状,只换测量轴)。 … 对照 R0.4 的 prone(3.1%,360 mm,**−168 mm**):前后偏移从 −168 走到 +56, 正是这一项的目标量,**判别量被消掉后成功率随之到顶** —— 因果链完整。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §20 R0.5(前后向脚位置项):成功率门全过 —— prone 0/159 → 158/159 Before training a one-leg stand, the accounts and a probe showed the default gains could not hold it at all - kp 20 needs 0.39 rad of error to carry the static roll moment, more than the whole adduction range - so per-joint gains came first, and thermal limits set the session length
single-support-gain-authority-probeBefore training a posture that loads one joint statically, compute the steady tracking error load/kp and the series stiffness against m*g*h, and prove with a simple hand-written controller that the posture can be held under the deployment gains - change the gains first if it cannot; then size session length from the thermal account.
Symptom
The one-leg line (standing on one foot, the other folded back, no hopping) had to decide whether the existing gain profile could hold single support before any reward was designed.
Context
Hardware accounts (9.792 kg, COM 0.234 m high, 170 x 80 mm feet, legs 80% of the mass): moving the COM over one foot needs 107 mm of shift and the 20 deg hip-roll adduction range gives 131 mm - geometrically enough. The static frontal moment is 7.8-9 N*m, within RS02's 17 N*m - torque is enough. But at kp 20 carrying 7.8 N*m needs 0.39 rad of tracking error, more than the entire adduction range, and the real robot had already shown it: commanded +0.17, actual -0.04 (0.21 rad droop) under load, 0.0008 rad hanging - load, not the motor. A probe (probe_oneleg.py) then showed open-loop PD cannot hold single support on physics grounds, so the criterion became "an equilibrium exists and a hand-written 4-gain COM feedback can hold it": single-support roll stiffness is hip and ankle in series and must exceed m*g*h_com = 22.5 N*m/rad; ankle kp 12 in series with hip kp 80 gives only 10.4 (open loop 16/16 fell), ankle 60 with hip 80 gives 34.3 (52% margin).
Change
A per-joint gain profile (rl_oneleg: hip_roll kp 80, ankle_roll kp 60, the rest as rl_default) - which needed per-joint gain support in robot.yaml, the bridge, deploy and the trainer's actuator groups - decided before training. Thermal account: single support makes hip_roll the dominant heat load (about 7.8 N*m against a 7 N*m continuous rating), so acceptance and demos run in segments of at most 60 s with a temperature check.
Outcome
Under rl_oneleg the hand-written feedback held six cells cleanly for 6 s (hip_roll steady torque 2.1-3.4 N*m, half the thermal budget); under rl_default the same feedback on the same cells fell 0/4. The trained V0 policy then passed its 40-cell acceptance.
Mechanism
With PD position control, the steady error needed to carry a static load is load/kp; when that error exceeds the joint's range the posture is unreachable whatever the policy does, and series compliance between joints lowers the effective stiffness below the gravity stiffness that single support demands.
Applies when
- single-support, crouched or one-arm-load postures on PD actuators
- a joint "droops" under load on hardware but tracks well when hanging
- deciding whether a new skill needs its own gain profile
“但 kp=20 时撑住 7.8 N·m 需要 **0.39 rad 跟踪误差 > 整个内收行程**。真机已实测: 命令 +0.17 实际 −0.04（droop 0.21 rad），悬挂时 0.0008 rad——是负载不是电机。 … 单支撑滚转是 hip/ankle **串联**刚度，必须 > m·g·h_com = 22.5 N·m/rad；ankle kp12 串 hip80 只有 10.4（开环 16/16 全摔），60 串 80 = 34.3（裕 52%） … **rl_default 同反馈同格 0/4 全摔**（增益档必要性对照）”
git:Lucen V2@origin/oneleg-line:train/ONELEG_V0_SPEC.md § §1-1 单脚站: 几何可行，卡点是 hip_roll 增益权限 / §2 A 线增益 / §5 probe 定谳 Real-robot trials of a new skill were staged by risk - a hanging dry run with the robot posed by hand, then one short try per category on a mat with the hardest last, then the composed behaviour (switch + walking) last - with the user present and a log every time
staged-hang-mat-floor-for-get-upStage a new skill's hardware trials by risk - hanging dry run posed by hand, one short try on a mat per start category with the hardest last, the composed behaviour last - with an operator ready to cut enable and a log for every try; relax a safety ban only for short, attended runs and say so in writing.
Symptom
A get-up policy acts violently near the ground by design, and the first unstaged real run of the line was stopped as dangerous.
Context
The hanging checklist written with the first stamped recovery product (v2_5, 2026-08-11), to be ticked item by item with the user present: both machines on the same commit and firmware torque limits checked; the robot hung from a single point about 0.1 m off the ground; a dry run with the robot posed by hand into supine and prone to watch that the target stream is gentle (the beta contract keeps targets within +/-0.25 rad of the measured pose, so enabling causes no homing fling); the first floor try is supine only, on a mat, once, with torque and joint logs; categories are added one at a time, prone last; any kicking or oscillation cuts enable immediately. For the switch (08-14) the runbook orders: hang with the standing policy as the locomotion side, then on a mat push the robot over and let it recover, and only last swap in the walking policy. An exemption was also written: edge-standing policies stay banned from long or unattended runs, but a short single A/B with the user present, hung or on a mat, is allowed. The one-leg line reused the same order (hang, then floor with a spotter, 60 s segments with a temperature check).
Change
Real trials as a checklist of stages, each gated on the previous one, with the composed behaviour last.
Outcome
The line's first real get-up (v2_6, 08-11) came through this protocol and was reported "fairly stable"; no further hardware outcomes of the switch are recorded in the spec.
Mechanism
Each stage exposes one new risk (commanded targets without contact, a single category with contact, harder categories, then the interaction of two policies), so a failure is attributable and cheap.
Applies when
- first hardware trial of a recovery, jumping or other high-impact skill
- switching between two policies on hardware for the first time
- a policy with a known posture defect needs a comparison run
“吊挂空跑: 手动摆到 supine/prone 姿态, 看目标流是否温和 (β 帽 7.5 N·m, 目标永远贴着当前 q ±0.25 rad —— 使能瞬间无归位甩动, 这是 β 契约附带保证) … 落地首试: supine 一类, 垫子, 单次; τ/q --log 全程记录 … 逐类别扩展 (prone 最后), 每类先单次”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §40 吊挂执行单(真机首试;需用户在场,逐项打勾) Guessed joint friction was 2.5x low and damping 5x high - measure, then DR around nominal
friction-measured-not-guessedMeasure frictionloss and damping separately (they need different rigs), put the measured value at DR center, and express DR as an additive band around that nominal - a DR range around a guessed value can exclude the real robot entirely.
Symptom
Old MJCF friction values were invented, not measured; when finally measured, every guessed value was wrong by a large factor in some direction.
Context
Joint friction split into Coulomb (frictionloss, tau_c) and viscous (damping b). Measured with the robot hung from a crane (吊机测) while armature was measured no-load; the two measurements are deliberately separated. Old MJCF: frictionloss 0.05, damping 0.1, DR joint_friction range [0, 0.1] "凭空拍的" (made up out of thin air).
Change
Replace guessed values with measured ones - frictionloss: RS06 0.15 / RS02 0.12 / RS00 0.13 N*m (old 0.05, i.e. 2.5x too low); damping: 0.02 N*m*s/rad on all three motor types (old 0.1, i.e. 5x too high). DR reshaped from an absolute made-up range [0, 0.1] to an additive band around measured nominal: joint_friction_add [-0.05, +0.10].
Outcome
"摩擦定稿(与 armature 一起, plant 参数第一次全部来自实测)" - friction frozen as part of the first fully-measured plant; DR now brackets a measured truth instead of spanning an invented interval.
Mechanism
Coulomb friction and viscous damping have opposite behavioral signatures (constant-torque threshold vs velocity-proportional drag); guessing both wrong in opposite directions gives a plant that is simultaneously too easy to start moving and too hard to move fast. DR centered on a wrong nominal makes the policy robust to a family of plants that does not contain the real one.
Applies when
- plant friction/damping values have no measurement provenance
- DR ranges are absolute intervals rather than bands around a nominal
- policy is over- or under-damped on hardware relative to sim
“测关节摩擦。吊机测，而armature应该空机测试。… frictionloss τ_c (N·m) │ 0.15 │ 0.12 │ 0.13 │ 0.05(低 2.5×) … damping b (N·m·s/rad) │ 0.02 │ 0.02 │ 0.02 │ 0.1(高 5×) … DR │ joint_friction_add: [−0.05, +0.10] 叠标称 │ 旧 [0, 0.1] 凭空拍的”
Experience.md § 摩擦定稿表 (lines 12-25)