Training Coach

Doctrine

A report may cite any of these as doctrine-N.

1. doctrine-1Contract freeze and fingerprint discipline

   The policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.

   Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).

   Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.

   contract-freeze-and-checkerlegacy-profile-pinningderived-asset-staleness-checkgain-profile-belongs-in-the-stamprecovery-two-policies-and-a-state-machinewalk-recovery-fsm-handoff

2. doctrine-2Attribution by resolved training params - never eval-override knobs

   Capability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.

   Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).

   Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.

   kd-bandwidth-mu-law-attributiondeploy-knob-attribution-before-retrainingcycle-time-override-is-oodresolved-config-is-source-of-truth

3. doctrine-3PASS gates become constraints; FAIL gates become objectives

   Once a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.

   Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.

   Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".

   fixed-acceptance-matrix-per-rungpreregistered-stop-criteria-per-rung

4. doctrine-4One variable per ladder rung - counted against what the checkpoint saw

   A rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.

   Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.

   Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.

   resume-state-dr-auditorthogonal-batch-with-ablation-orderfill-the-missing-factorial-cell

5. doctrine-5Pre-register risks, readings, and stop criteria before the ladder

   Before a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.

   Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).

   Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.

   preregister-risks-and-fork-readingspreregistered-stop-criteria-per-rungpreregistered-real-expectationsfeasibility-accounts-lock-design-point

6. doctrine-6Plant parameters are measured, never invented

   Every plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.

   Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).

   Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.

   friction-measured-not-guessedarmature-n2-rotor-inertiatorque-limit-shape-by-measured-peakslatency-lerp-reverse-extrapolationfeasibility-accounts-lock-design-pointsim-api-friction-columnsget-up-feasibility-accounts-before-trainingsingle-support-gain-authority-probe

7. doctrine-7Sim2sim gate before sim2real - under deployment conditions

   Every checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).

   Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).

   Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.

   sim2sim-gate-before-sim2realeval-plant-honesty-contact-paramspipeline-latency-is-plant-not-drbody-frame-velocity-api-audittorque-penalty-bought-by-leg-bracingtorque-disagreement-between-simulators-unresolved

8. doctrine-8Observation honesty - the actor's inputs are a hardware contract

   The actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.

   Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).

   Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.

   observation-honesty-critic-onlyhistory-obs-needs-plant-variationreward-observability-limitdeploy-heading-loop-and-align-training

9. doctrine-9Reward economics are audited in realized currency

   Reward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.

   Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).

   Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.

   realized-contribution-auditreward-cost-of-ignoring-auditgate-new-reward-terms-by-commandignore-floor-diagnosiscalibrate-threshold-between-healthy-and-sickcalibration-threshold-with-withdrawal-clauseinert-reward-term-auditseated-basin-dead-exp-kerneltail-torque-needs-hinge-on-computed-demand

10. doctrine-10The zero-cost option must be the desired behavior

    For every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.

    Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).

    Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.

    penalize-the-slip-not-the-jointsaturation-cheating-zero-rate-costmoving-gate-42x-stand-taxtermination-closes-degenerate-basinpenalty-gate-is-an-escape-hatchsoft-limit-penalty-charges-nominal-poseunpriced-foot-attitude-is-a-free-variableenumerate-cheapest-cheats-before-trainingbinary-band-reward-fake-touchdown

11. doctrine-11Measurement discipline: independent referees, signs, distributions

    A disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.

    Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).

    Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.

    independent-referee-for-metric-disputesbody-frame-velocity-api-auditsame-sign-response-is-yaw-biasmedian-hides-bimodal-distributionratio-metrics-need-absolute-checkheading-integral-not-body-ratesame-distribution-reward-comparisonmultiseed-sign-test-for-driftsingle-impulse-recovery-is-chaotic

12. doctrine-12The deployment pipeline is plant

    Irreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.

    Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).

    Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.

    pipeline-latency-is-plant-not-drpower-scale-hurts-nonforward-axesdeploy-scaling-not-training-equivalentteleop-command-band-per-axislatency-dr-covers-measured-pipelinedeploy-rate-limiter-windupslew-anchor-is-an-integratorbeta-anchored-action-targetpower-derating-cuts-full-range-contract

13. doctrine-13DR budget is finite; its distribution is the measured support

    Robustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.

    Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).

    Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.

    push-dr-conditional-budget-conservationdr-tail-plant-continuationconstant-value-dr-overfits-margintask-shaping-before-plant-hardeningcom-randomization-forces-leg-spreadcom-dr-rollback-on-symptomthin-dr-judged-by-channel-coveragefriction-priority-re-measured-after-plant-change

14. doctrine-14Gates measure what hardware feels: posture, margins, stripped assists

    Acceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.

    Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).

    Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.

    task-metrics-vs-posture-metricsstand-gate-posture-not-survivalconstant-value-dr-overfits-marginsuspension-probe-removes-free-stabilizerhip-roll-sum-predicts-lateral-driftchirality-scored-separatelylow-speed-commands-reward-draggingend-state-confusion-matrixfrozen-acceptance-distribution-and-pinned-seedvideo-as-acceptance-recordepisode-length-bounds-what-a-gate-seesremoved-wall-returns-on-hardware

15. doctrine-15Fork and root selection: recoverability, maturity, frozen rewards

    Choose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.

    Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).

    Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.

    fork-root-recoverable-shortfallroot-maturity-vs-product-qualityfine-tune-reward-change-falsified

16. doctrine-16Curricula: verified engagement, lineage counters, disease-phase gating

    Automatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.

    Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).

    Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.

    auto-curriculum-engagement-checkcurriculum-counter-lineage-stepsgate-penalties-to-the-disease-phaseaggregate-metrics-mask-subgroup-failurebucket-share-is-not-a-gradient-levercurriculum-criterion-conditioned-on-lagging-categoryper-step-income-drives-speed-time-gatetime-gate-vs-wide-stance-retire-the-fix

17. doctrine-17Probe before training: feasibility first, hypotheses in tables

    After two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.

    Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).

    Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).

    open-loop-probe-before-reward-tuninghypothesis-table-code-auditperiod-doubling-evidence-racesuspended-test-isolates-actuator-authorityconfiguration-probe-wall-not-slopeprone-dead-end-is-foot-placementdof-vel-penalty-is-not-a-pacing-knobamplitude-cut-falsified-yaw-fix

18. doctrine-18External advice is recomputed locally; values transfer as ratios

    Every external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.

    Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).

    Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.

    external-advice-audit-against-own-arithmetictransfer-ratios-not-absoluteslatency-dr-covers-measured-pipelinereference-structure-fk-amplitude-divisioncycle-average-tracking-for-gait-quantitiesadvisor-paraphrase-vs-paper

19. doctrine-19Hardware sessions are scripted experiments, not tuning sessions

    Real-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.

    Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).

    Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.

    risk-ordered-real-deploymentbattery-bracketed-real-abknow-zero-command-behaviorpush-test-chirality-protocolno-field-tuning-protocolreversible-single-variable-field-experimentssim-veto-needs-real-confirmationfirst-real-get-up-violent-stage-one-policystaged-hang-mat-floor-for-get-uppower-cycle-preflighttwo-machine-config-disciplinefall-guard-becomes-a-statehardware-log-is-the-attribution-input

20. doctrine-20Close questions in writing; restart when the debt is structural

    Audited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.

    Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).

    Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.

    frozen-verdicts-semantic-boundariesstale-verdicts-under-old-stackzero-offset-calibration-shifts-envelopeplant-swap-invariants-vs-shiftsfreeze-lineage-fix-structure-restartminimal-reward-table-with-provenancewrite-hardware-verdicts-back

21. doctrine-21Name the quantity in the space it lives in

    A goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.

    Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).

    Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.

    joint-space-proxy-for-task-space-quantitycontact-detector-single-signal-lieszero-partial-credit-is-not-an-iteration-problemheading-integral-not-body-rate

22. doctrine-22Continuation needs a live gradient; a release is chosen by a scan

    Continue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.

    Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).

    Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.

    converged-continuation-is-poisoncheckpoint-choice-is-a-full-gate-scanstance-decided-by-get-up-pathstop-stacking-roll-back-and-auditcurriculum-history-is-part-of-the-productcontinuation-budget-not-from-zeroroot-maturity-vs-product-quality

Experience cards

125 cards matching “no-field-tuning-protocol”.

• Prove an armless get-up exists before training it - a connected static domain, 25% torque on the cheapest path, an 8 mm hand-over gap, a static roll-over - and write down what each scan cannot representget-up-feasibility-accounts-before-training

  Mechanism understoodrecoveryplant-calibrationplant-calibrationhardwareprocess

  Before training a get-up or any multi-contact skill, compute the quasi-static accounts - connectivity of the static domain, torque along the cheapest path, hand-over gaps, COM shift available for rolling - and state which configurations each scan cannot represent; when a policy gets stuck in one of those, extend the scan before blaming the reward.

  Symptom

  A torso-and-legs robot has no arms to push off the ground; whether it can get up from the floor at all was unknown when the line opened.

  Context

  recovery_feasibility.py ran three accounts before any training (the run line's "hard accounts first" discipline): a sagittal quasi-static scan (0.05 rad grid, 44,520 configurations, MuJoCo FK, flat-foot assumption). (1) The static standing domain (COM over the feet, torques in limit) has 29,586 cells, flood-fill connected with no islands, from a 0.097 m deepest squat to the 0.384 m stand. (2) The minimum-torque path peaks at 25% of the limits (knee 2.9/12, ankle 3.7/17 N*m) - a 4x margin. (3) All 508 ground-contact configurations have the contact behind the COM; the smallest gap to pure foot support is 8 mm. A roll-over account: swinging both straight legs to one side shifts the COM 96 mm against a 62 mm torso half-width - 1.6x, so rolling needs no momentum. Three conclusions were written down for later attribution: the legs are 80% of the mass (swinging them moves the COM), prone has no flat-foot hand-over face (merge into a supine/side sit first), and supine needs no sit-up (hip flexion is limited to 75 deg).

  Change

  The accounts gated opening the line and were cited in every later argument about what the robot can physically do.

  Outcome

  They held where they applied: in V1.0 every fall category was righted under a hard rate limit, which the spec records as the quasi-static roll-over account verified by training, and the 25% torque path was the basis for pursuing a slow get-up. They also misled once: account (3) is sagittal, and on 08-09 the spec corrected its scope - it cannot represent the splayed W-sit where the policy actually stalled. A follow-up prone hip-ROM scan (471,625 cells) found 3,912 two-foot-contact cells and none with both soles within 25 deg of level (best 40.2 deg): a flat-footed push-up from prone is infeasible on this robot, so the fix became where the feet go after sitting up.

  Mechanism

  A get-up needs a connected path through statically feasible configurations and enough torque along it; quasi-static accounts bound both cheaply, and momentum can only make the real problem easier. A reduced-dimensional scan, though, only speaks for the configurations it can express.

  Conflicts

  In R0.1-R0.2 the spec read account (3)'s "prone has no front hand-over" as "prone lacks the roll-over skill"; R0.3's confusion matrix showed prone had righted its torso 159/159, and the spec then restricted account (3) to the sagittal configurations it models.

  Applies when

  • opening a get-up, recovery or climbing skill on a new robot
  • a robot lacks arms or other obvious contact options
  • a policy stalls in a configuration a feasibility scan never modelled

  “本机 **torso + legs、无手臂可撑地**,开训前先证明存在不依赖手臂的物理解 … 双腿同侧直腿摆最大横移 **96 mm = 1.6×** … **静态摆腿即可翻身,无需动量**”

• Prove a new penalty actually fires - two ways a clearance term silently did nothinginert-reward-term-audit

  Mechanism understoodwalkreward-shapingreward-shapingplant-calibration

  Before training with a new reward term, log its realized per-step value under the current policy and confirm it is nonzero where intended - check coordinate zero-points against FK and check who occupies the term's gate; and never weaken the term that creates the states your new term needs.

  Symptom

  A newly designed swing-height clearance penalty could have trained as a no-op twice over, and the companion advice to lower feet_air_time actively backfired when tried.

  Context

  Instance 1 (zero-point offset): the proposed code used body_pos_w of the foot link, but that is the ankle_roll_link frame origin, which sits 0.0585 m above the ground even with the foot flat on it - so (0.03 - 0.0585) is always negative and the penalty is永远 0; the 0.0585 offset must be subtracted (verified identical in MuJoCo FK and Isaac). Instance 2 (gate occupancy): the clearance penalty fires only in swing phase; a dragging policy keeps both feet in contact, so the penalty is constantly 0 for exactly the policy it was meant to fix - and worse, any slight lift immediately incurs it, a reverse threshold. Lowering feet_air_time to 0.5 on that advice measurably collapsed air time to 0.0002 (below v3). Corrected understanding: "clearance 是把已有的摆动相抬高, 造出摆动相仍要靠 air_time" - air_time creates the swing phase, clearance raises it.

  Change

  Fixed the height zero-point; kept feet_air_time as the swing-phase creator with clearance layered on top; both errors documented as corrections to the team's own earlier advice.

  Outcome

  With both fixed, swing height rose from 22-23 mm (v2) to 29 mm (v5) to 34 mm (v6); the inert-term failure class entered the standing checklist.

  Mechanism

  A penalty's gradient exists only where its gate is occupied and its argument crosses its threshold; frame offsets shift the threshold out of reach, and phase gates can have zero occupancy under exactly the policy being treated. Terms interact as an ecology - one term must create the states in which another can act.

  Applies when

  • adding any gated or thresholded penalty (clearance, impact, slip)
  • a new term produces no behavioral change at any weight
  • body-frame positions are used in reward code

  “body_pos_w 是 ankle_roll_link 坐标系原点,平放触地时仍高出地面 0.0585 m。… (0.03 − 0.0585) 恒为负 → 惩罚永远是 0 … clearance 惩罚只在摆动相生效,拖地时两脚始终触地 → 惩罚恒 0;而一旦轻微抬脚就立刻扣分,对正在拖地的策略是反向门槛。… 正确认识:clearance 是"把已有的摆动相抬高",造出摆动相仍要靠 air_time。”

• A reward on a quantity the actor cannot observe teaches "produce less of it", never "correct it" - closed-loop correction needs an outer loopreward-observability-limit

  Mechanism understoodomniobservation-designobservation-honestyreward-shapingcontract-freeze

  Before adding a reward, check the actor can observe (or infer) the quantity: unobservable-error rewards buy only average suppression - route correction tasks to an outer loop whose commands stay in distribution, and do not break a frozen contract to add an observation a deploy-side loop can supply.

  Symptom

  Heading kept drifting despite world-frame yaw rewards, and a reviewer proposed heading-error rewards - raising the question of what yaw shaping can even teach this actor.

  Context

  The adopted architectural verdict: the actor's 45-dim base observation cannot see accumulated heading at all - projected_gravity is invariant to rotation about the gravity axis, and omega_z is a rate, not an angle. World-frame yaw-rate rewards are therefore privileged shaping that can only teach "少产生旋转" (generate less rotation), never "偏了以后拉回原线" (pull back to the line after drifting) - the policy cannot represent the error it would need to correct. The S1 gate (<=5 deg / 10 s) demands exactly the former, so the stack is right for its gate; active heading correction is assigned to the deployment outer loop (--heading P-loop converting heading error into in-distribution wz commands) plus small-wz training - and the 215-dim contract is explicitly NOT extended with a heading observation ("契约不加 heading 观测,冻结不动"). The reviewer's companion bias hypothesis was adjudicated with data: drift is bimodal - a basin mechanism decides whether you leave (seeds vary +/-16-46 deg vs -385 to -391 deg), and once out, rotation direction is constant (weight chirality; candidate root: the phase clock always swings left first).

  Change

  Yaw shaping kept as rate-tracking (three-layer stack); heading correction owned by the deploy outer loop; contract frozen; the "which behaviors need an outer loop" question settled by observability analysis rather than reward tuning.

  Outcome

  Stopped a contract change and a futile reward direction; drift work split correctly into rate-suppression (trainable) and error correction (outer loop), consistent with the earlier measured 10x drift reduction from the deploy-side loop.

  Mechanism

  A policy can only condition on its observation sigma-algebra; rewards on functions outside it shift the marginal action distribution (open-loop average effects) but cannot create feedback on the unobserved variable. Whether to add an observation, an outer loop, or accept average-shaping is decided by the task's gate: suppression gates need shaping, correction gates need the variable in some loop's view.

  Applies when

  • adding rewards on accumulated/世界-frame quantities (heading, position)
  • deciding between a new observation, an outer loop, and shaping
  • a drift symptom persists across reward-weight changes

  “actor 的 45 维基座观测不到累计航向(projected_gravity 对绕重力轴旋转不变,ωz 是速率不是角度)——世界系 yaw 奖励是特权塑形,只能教「少产生旋转」,不能教「偏了以后拉回原线」。… 主动纠偏闭环 = S3 把小 wz 进分布 + deploy --heading 外环 … 215 契约不加 heading 观测,冻结不动。”

• Before adding a command mode, compute what ignoring it costs - the lazy optimum must losereward-cost-of-ignoring-audit

  Mechanism understoodomnireward-shapingreward-shaping

  Price the do-nothing policy for every new command or objective: compute reward-per-step for "comply" vs "ignore" from the actual table, and only train once ignoring is decisively unprofitable.

  Symptom

  A new command mode can be silently unlearnable if the reward table makes "ignore the command entirely" nearly free compared to the tracking reward available elsewhere.

  Context

  For each C rung the team computed the per-step cost of completely ignoring the new command versus ignoring forward: ignoring vx=0.25 costs 1.264/step; ignoring wz=0.20 costs 0.984/step (78% of forward - gradient sufficient, so C2 was certified "zero reward surgery"); but ignoring vy=0.10 cost only 0.020/step - 50-60x weaker, because vy entered the table only as an L2 tax, not a tracking term.

  Change

  Rule instituted: a rung may claim "no reward change needed" only after this arithmetic shows the ignore-cost is the same order as forward's. For C4 the audit failed, so track_lin_vel_y_exp (+2.0, std 0.15, same form as vx) was added - raising the ignore-cost at cmd_vy=0.10 from 0.020 to 0.718/step (36x).

  Outcome

  C1/C2/C3 proceeded with zero reward edits, keeping single-variable attribution clean; C4's needed surgery was identified before training instead of after a failed run.

  Mechanism

  PPO converges to whatever costs least; if the reward margin for obeying a new command is a rounding error against existing terms, the "ignore" policy is the optimum and no amount of training fixes it. The audit prices the lazy optimum explicitly before spending compute.

  Applies when

  • adding a command axis or task mode to an existing reward table
  • a new skill trains flat while other skills stay healthy
  • certifying a rung as "no reward change"

  “cmd wz 0.20 → 0.984（coarse .473 + fine .491 + L2 .020）… 对照：忽略 vx=0.25 = 1.264（本级 78%，同量级）；忽略 vy=0.10 = 0.020（弱 50 倍——那才是 C4 必须加 track_lin_vel_y_exp 的原因）。本级不动奖励表。”

• Every gate on a penalty is an exit - to stop paying a stance tax the policy parked 2 deg outside a 30 deg uprightness gate (lunging), and, from scratch, just under a height gate (crouching); a positive band and an always-on guard fixed bothpenalty-gate-is-an-escape-hatch

  Replicatedrecoveryreward-shapingreward-shapinggate-battery

  Never gate a penalty on a state the policy can leave by getting worse; use always-on guards for what must never happen and positive, gated bands for what you want, and count every gate on a penalty as one more escape route to check in the logs.

  Symptom

  V2.9 added stance_width_task = relu(0.34 m - foot spacing) x standing gates, weight -10. Three checkpoints scored 0% on acceptance: standing height reached, feet on the ground, angular rate low, but the torso leaned 32.5/32.3/31.9 deg in a fore-aft lunge. The training dashboard read "tax paid off, base_height at full value".

  Context

  The penalty was gated by uprightness (tilt < 30 deg) and standing height; its tax had no time gate (500 steps x -1.65) while the standing income sat behind a 3 s zero gate (~325 steps), so leaning just past 30 deg lost a little gated income and saved the whole tax. base_height has no upright gate, so the lunge still collected it. The first metric also measured full horizontal spacing, so a staggered lunge counted as "wide".

  Change

  Two laws written down: a penalty may only carry gates the policy cannot escape by getting worse (make it an always-on guard) or it becomes a positive band ("not earned" is not "escaped"); and width is measured laterally in the base yaw frame. From scratch (V3.1 P1) with the lateral metric but the same gates, the policy parked just under the height gate instead (base_height 1.176/1.5, h ~ 0.30 m against a 0.3264 gate), the beta curriculum never advanced in 1,700 iterations, and the run was stopped early. P1b flipped the penalty into a positive band +2.0 x clamp(lateral / 0.34) x standing gates; P1c added yaw_guard = -5 x relu(|hip_yaw| - 30 deg), always on, no gate, no exemption.

  Outcome

  P1b: lateral stance 0.364 m, all four categories 100%, MuJoCo mu 1.0/0.4 both 100%. P1c: all six acceptance criteria passed for the first time on the line (hip-yaw saturation 1.2%), the guard's tax converging to -0.016 (almost never touched).

  Mechanism

  A gated tax that is not paid is saved, so the policy moves to the cheapest state just outside the gate; a gated income that is not earned is simply lost, so a positive band has no exit. HoST's style penalties are ungated or binary - the same law seen from the other side.

  Applies when

  • adding a penalty multiplied by an uprightness, height, phase or contact gate
  • a policy settles just beyond a gate threshold
  • training metrics look paid-up while acceptance collapses

  “**罚项的门 = 策略的逃生门**。带直立门的负项可以靠"变得更差"(倾出门外) 全时免税;HoST 的 style 罚全部无门控/二值恰是同一律的反面实证。修律: 负项只许挂"变差逃不掉"的门(上限护栏 always-on),或改正向 band (收不到 ≠ 逃掉)。”

• Removing a foot-spacing wall passed every simulated gate and made the feet collide on the real robot - nothing priced stance width in the two-foot phase, the policy narrowed to the simulator's self-collision floor, and real calibration offsets closed the last millimetres; the wall came back with a gateremoved-wall-returns-on-hardware

  Observed onceonelegreal-deployreward-shapinggate-batteryreal-acceptance

  When a constraint is removed, name what will govern that quantity instead and add a gate for it; never let a simulator's collision floor be the margin, and when a gate is exceeded by a hair, record the exact numbers and hand the release decision to a person instead of quietly passing it.

  Symptom

  On the first real-robot try of oneleg_v0 (2026-09-16) the two feet collided; the user also judged the folded foot not high enough.

  Context

  The V0 reward table had dropped the feet_lateral_distance wall because it seemed to conflict with the hip adduction single support needs. In the two-foot command bucket no remaining term governed stance width, so the policy drifted narrower until the simulator's self-collision stopped it; the sim acceptance had no foot-spacing gate, so 40/40 said nothing about it. On the robot, calibration offsets consumed the margin.

  Change

  V0.1: the wall restored (-10, minimum 0.16 m), re-checked against measured numbers (a swing-phase lateral spacing of ~148 mm costs 0.12 per step, acceptable); fold weight 0.8 -> 2.0; a ninth gate: minimum foot spacing >= 100 mm and zero leg-contact frames. The removal was kept on record.

  Outcome

  oneleg_v0_1 (V0r2 model_2200) passed 39/40 with the spacing gate 40/40. The single miss (a 15.4 deg tilt transient against a < 15 deg limit during a side switch, steady 6.9 deg, everything else green) was recorded with its numbers and released for the user to overrule.

  Mechanism

  An unpriced degree of freedom drifts to wherever the simulator stops it; if that stop is the simulator's own collision model, the policy's margin on hardware is whatever the calibration error leaves.

  Applies when

  • dropping a reward term that looked redundant or conflicting
  • hardware shows a failure no simulated gate measures
  • a release candidate misses one gate row by a small amount

  “V0 撤墙被真机证伪（2026-09-16）：双脚桶没有任何项管站宽，策略贴 sim 自碰撞底线收窄，真机标定偏差一吃**双脚相碰**。 … min ≥ 100 mm 且腿碰 0 帧（eval_straight 同判据）—— … V0 真机双脚相碰暴露 sim 门未看脚距的缺口 … L s2 标称 tilt 瞬态 15.4°（门限 <15, 超 0.4°, 稳态 6.9°, 该跑其余全绿）——换侧瞬态蹭线, 判定放行留档, 用户可否决。”

• A stronger action_rate penalty cut the median torque demand under the gate and left the p99 at 4x the limit - only a hinge on the pre-clip (computed) torque, weighted by comparison with a peer term, collapsed the tailtail-torque-needs-hinge-on-computed-demand

  Mechanism understoodrecoveryreward-shapingactuator-modelingreward-shapingmeasurement

  Judge actuator demand against the deployed limit, read the pre-clip demand (applied torque is censored and gives no gradient on the excess), use an L2 rate penalty for the median and a thresholded hinge on computed demand for the tail, and set a new term's weight from its measured steady magnitude next to a peer term rather than from a back-of-envelope estimate.

  Symptom

  After R0.5 hip_pitch delivered torque sat at its 12 N*m limit in a typical get-up (demand 119-125% of the limit, p99 4.2x) - zero control margin at exactly the moment modelling error matters.

  Context

  The 12/17/11 N*m limits are deployment limits written into robot.yaml by set_torque (RS06 at 33% of rated), and simulation uses the same effort_limit - so the gate is judged against them, not the 36 N*m rating (an early reading against the rating was retracted). Applied torque is clipped at the limit - censored data - so demand must be read from computed_torque. With the full-range action contract (hip_pitch scale 1.309, kp 30) a single-step action change of 0.306 already saturates hip_pitch, and action_rate penalizes exactly that change.

  Change

  R3.0: action_rate_l2 -0.01 -> -0.03 (child-run). R3.1: new torque_headroom = sum relu(|tau_computed|/limit - 0.9)^2, normalized so three motor types share a scale. Its weight was first estimated at -0.1, measured in a 12-iteration run at an effective -0.019 (12x smaller - the estimate had mixed a per-episode-peak p99 with a per-step p99, and at 1% of upright it would have been numerically absent), and set to -0.5 so its steady value (-0.095) matched action_rate's (-0.097).

  Outcome

  R3.0: sum |da|^2 -64%, success 99.6 -> 100%, delivered median = demand median (the clamp no longer fired in a typical episode), gate PASS at worst 79.9% - but p99 unchanged (hip_pitch 419-432% -> 427-436%). R3.1: p99 hip_pitch -> 148-189% (-57 to -65%), knee 422-439% -> 233-234%, saturation duty -60%, success 100%; the worst joint became hip_roll at 67.7%. Its cost appears in torque-penalty-bought-by-leg-bracing.

  Mechanism

  A squared-rate penalty presses the whole-episode sum and moves the typical step, not rare spikes; the spikes came from the kp term (large targets while a limb is blocked by the ground - velocity alone could not reach them under vel_limit), and a penalty on applied torque cannot see demand above the clip because every excess sample reads as exactly the limit.

  Applies when

  • torque demand saturates actuator limits in high-effort skills
  • a smoothness penalty improves medians but not peaks
  • a new reward term's weight is set by estimate alone

  “**必须用 `computed_torque` 而不是 `applied_torque`**:后者被 `effort_limit` 削平, 是删失数据,超限样本全被压成"恰好等于限",对超限部分梯度恒为 0。 … 改按同侪定标取 **−0.5**(稳态 ≈ −0.095,与 `action_rate_l2` 的 −0.097 等量)。”

• Changing the gait clock silently flipped a hardwired threshold's meaning - write derived constants as expressionsderived-constants-must-track-their-base

  Mechanism understoodwalkprocessprocessreward-shapingcontract-freeze

  Before changing any base parameter (clock, control rate, scale), enumerate every constant derived from it and every constant that must NOT change; convert derived literals into expressions of the base so the next change cannot silently flip a term's meaning.

  Symptom

  Slowing the clock 0.40 -> 0.50 s would have silently inverted the feet_air_time threshold's semantics: the 0.25 s threshold was hardwired, so at ct 0.40 the swing window (~0.20 s) sat below it (constant pressure to lengthen strides), while at ct 0.50 the window (~0.25 s) equals it - the term's meaning flips from "push longer" to "neutral" with no code error anywhere.

  Context

  The clock change audit walked every dependent quantity: most followed automatically (joint_pos_ref / clearance / contact_number cycle_time params, gait_phase observation, deploy/sim2sim/policy_io, export) - wiring confirmed, zero hand edits; the air_time threshold was the one hardwired constant, fixed by preserving the RATIO: 0.25 -> 0.3125 = 0.625 x ct, with the recommendation to commit it as the expression 0.625*ct "一劳永逸" (solved once and forever). The same audit also listed what must NOT follow the clock (50 Hz control rate, physics dt/decimation, 47-dim contract, action_latency absolute seconds, PD/torque limits) - the change's blast radius stated in both directions.

  Change

  feet_air_time threshold re-expressed as a fraction of cycle_time; auto-following vs must-not-change lists written into the spec for the clock migration.

  Outcome

  The clock migration (v10, repeated in v11) carried no silent semantic flips; the expression form removed the trap for every future clock change.

  Mechanism

  Constants derived from a base parameter encode a ratio at their birth; storing the evaluated number severs the dependency, so changing the base leaves stale semantics with no failing test. Expressions preserve the intent; and an explicit both-directions dependency list (follows / must-not-follow) is what makes a base-parameter change reviewable.

  Applies when

  • changing gait clock, control frequency, or units
  • a reward threshold interacts with a phase/window duration
  • config audit finds literals that encode ratios

  “feet_air_time 阈值 0.25 是写死的,不跟 ct 走——0.40 时摆动窗 ~0.20s<0.25(恒拉长压力),0.50 时摆动窗 ~0.25s≈阈值(语义翻转)。按比例保原压力:0.25 → 0.3125(=0.625×ct;建议直接写成 0.625 * ct 表达式,一劳永逸)。”

• The fallen-state reset was designed, not sampled from SO(3) - fixed category shares with jitter, a low drop that settles physically, equal left/right shares for mirror augmentation, and a numeric check before trainingfallen-pose-reset-distribution

  Observed oncerecoverytraining-runcurriculumdomain-randomizationprocess

  Build a fallen-start distribution from named, physically plausible categories with jitter and a settle phase, keep mirrored categories at equal probability, and check the realized shares and penetration numerically before spending a training run on it.

  Symptom

  A get-up policy can only learn from the fallen states its resets produce; uniformly random orientations produce ground-penetrating and limit-jammed states the robot can never be in.

  Context

  R0 reset_root_fallen: supine 30%, prone 30%, side_l 15%, side_r 15%, mid (random axis 50-125 deg) 10%, +/-15 deg jitter, full yaw, dropped from 0.28-0.40 m and left to settle under physics, joints uniform inside the soft limits with a 5% margin plus small random velocities. Random SO(3) was rejected (the advisor agreed). side_l and side_r must have equal probability because mirror augmentation turns a left fall into a right fall. The advisor had proposed supine and prone only for R0; the spec included side and mid because the feasibility accounts showed physical solutions for all of them, and wrote "narrow back to supine+prone" down as the first fallback. With no display on the training box the reset was checked numerically instead of by eye.

  Change

  Category mix as above; realized shares, settle height and penetration measured over 512 envs before the first run. A fallen-state bank (real falls, settled and stored) was pre-registered for R2.

  Outcome

  Realized shares 29.3/31.6/16.4/17.8% against the config, settle +0.262 m, final penetration 0/512 (a 0.10 m peak at the write instant, ankle links only, pushed out within 80 ms because the 0.28 m drop floor is shorter than a fully extended leg). R0's failure was a reward basin, not a reset artifact. The fallen-state bank stayed unbuilt through V3.1 (checklist item open); R0.3 later re-sliced the prone share into roll_l/roll_r bands, which is what forced the acceptance distribution to be frozen separately.

  Mechanism

  A category-structured, physically settled start distribution keeps training on states the robot can actually occupy, and equal mirrored shares keep mirror augmentation a pure doubling of data rather than a bias.

  Applies when

  • designing reset distributions for get-up, recovery or multi-contact skills
  • mirror/symmetry augmentation is on and the task has chiral start states
  • no viewport is available to inspect resets on the training machine

  “角度 jitter ±15°、yaw 全域、0.28~0.40 m 低空放下由物理沉降,关节软限位内 均匀(留 5% 余量)+ 小随机速度。**不用 random SO(3)**(会采出穿地/极限卡死 等现实不可能状态,顾问同判) … side_l/side_r **概率必须相等**(镜像增强的样本同分布前提)”

• Diagnose a behavior failure by enumerating hypotheses and auditing each against the actual config, cheapest firsthypothesis-table-code-audit

  Replicatedwalkattributionattributionprocessreward-shaping

  Before changing anything, write the full hypothesis list for the symptom and audit each against the resolved config and measured magnitudes, cheapest check first; train only on the survivors.

  Symptom

  Real robot leaned forward "wanting to walk" but dragged its feet instead of lifting them - a symptom with many plausible causes and no obvious single fix.

  Context

  Seven hypotheses were listed and each checked against the actual training config files (velocity_env_cfg.py, isaac_values.py), ordered by check cost: missing foot clearance term (CONFIRMED, primary - feet_air_time existed but no swing-height term at all); energy penalties dominating (REJECTED - energy terms total -0.19 vs tracking +1.2, 16%); command range too narrow (CONFIRMED - (0.15,0.35)); nominal pose too crouched / action scale too small (HALF - knee 0.5 rad = 28.6 deg deep, scale fine); mixed PD across motor types (REJECTED - already grouped); missing base-height reward (REJECTED - present at -5.0); height-drop termination (REJECTED - none exists, which itself became finding #4 of the fix list).

  Change

  The audit produced a ranked fix list (add clearance penalty; widen speed range; reduce nominal crouch) with each rejected hypothesis documented so it would not be re-litigated.

  Outcome

  Three confirmed causes fixed over v5/v6: swing height went 22-23 mm -> 34 mm, tracking 81% -> 87%; the rejected hypotheses stayed rejected (no wasted rungs on energy weights or PD grouping).

  Mechanism

  Multi-cause symptoms invite guess-and-train loops; a written hypothesis table forces each candidate to be confirmed or rejected against actual values (not impressions), and cost-ordering the checks means most hypotheses die for the price of reading a config.

  Applies when

  • a real or sim behavior failure has multiple plausible causes
  • the team is about to "try a fix" without an audit
  • post-mortems keep re-proposing already-rejected causes

  “真机现象:躯干前倾像要走,脚抬不起来(拖着蹭)。按成本从低到高逐条核查 … | 1 | 缺 foot clearance | ✅ 成立,首要 | 有 feet_air_time,无任何摆动足高度项 | | 2 | 能量惩罚压过跟踪 | ❌ 不成立 | 能量类合计 −0.19,跟踪 +1.2,只占 16% |”

• Guessed joint friction was 2.5x low and damping 5x high - measure, then DR around nominalfriction-measured-not-guessed

  Mechanism understoodwalkplant-calibrationplant-calibrationdomain-randomization

  Measure frictionloss and damping separately (they need different rigs), put the measured value at DR center, and express DR as an additive band around that nominal - a DR range around a guessed value can exclude the real robot entirely.

  Symptom

  Old MJCF friction values were invented, not measured; when finally measured, every guessed value was wrong by a large factor in some direction.

  Context

  Joint friction split into Coulomb (frictionloss, tau_c) and viscous (damping b). Measured with the robot hung from a crane (吊机测) while armature was measured no-load; the two measurements are deliberately separated. Old MJCF: frictionloss 0.05, damping 0.1, DR joint_friction range [0, 0.1] "凭空拍的" (made up out of thin air).

  Change

  Replace guessed values with measured ones - frictionloss: RS06 0.15 / RS02 0.12 / RS00 0.13 N*m (old 0.05, i.e. 2.5x too low); damping: 0.02 N*m*s/rad on all three motor types (old 0.1, i.e. 5x too high). DR reshaped from an absolute made-up range [0, 0.1] to an additive band around measured nominal: joint_friction_add [-0.05, +0.10].

  Outcome

  "摩擦定稿(与 armature 一起, plant 参数第一次全部来自实测)" - friction frozen as part of the first fully-measured plant; DR now brackets a measured truth instead of spanning an invented interval.

  Mechanism

  Coulomb friction and viscous damping have opposite behavioral signatures (constant-torque threshold vs velocity-proportional drag); guessing both wrong in opposite directions gives a plant that is simultaneously too easy to start moving and too hard to move fast. DR centered on a wrong nominal makes the policy robust to a family of plants that does not contain the real one.

  Applies when

  • plant friction/damping values have no measurement provenance
  • DR ranges are absolute intervals rather than bands around a nominal
  • policy is over- or under-damped on hardware relative to sim

  “测关节摩擦。吊机测，而armature应该空机测试。… frictionloss τ_c (N·m) │ 0.15 │ 0.12 │ 0.13 │ 0.05(低 2.5×) … damping b (N·m·s/rad) │ 0.02 │ 0.02 │ 0.02 │ 0.1(高 5×) … DR │ joint_friction_add: [−0.05, +0.10] 叠标称 │ 旧 [0, 0.1] 凭空拍的”

• Multiple changes may share one rung only if their symptom spaces are orthogonal - with the ablation order written in advanceorthogonal-batch-with-ablation-order

  Observed oncewalkprocessprocessattribution

  Batch changes into one rung only when you can name each change's private symptom space in writing; pre-register the ablation order (numeric before structural) and per-change escalation plans, so a mixed outcome decomposes without new decisions.

  Symptom

  v8 needed four repairs at once (saturation cheating, landing impact, leg narrowing, heading alignment) - strict one-variable laddering would have cost four training cycles for wounds that were all already diagnosed.

  Context

  The batch was allowed because each change owns a disjoint symptom space, stated explicitly: "A→形态/饱和, B→落地/步态高度, C→腿距/roll 摇摆, D→偏航/转向" - so a single run can attribute each outcome to its change by which symptom moved. For the failure case, the ablation order was pre-registered (A2 -> A1 -> B -> D -> C, "先撤数 值改动" - retract numeric tweaks before structural ones), and every change carried its own escalation/rollback plan (e.g. A insufficient: joint_pos_ref 1.6->2.0 or widen the exp kernel; B overdone - robot afraid to land: v_ok 0.30->0.45; D unstable: rel 0.5->0.25, not back to 0).

  Change

  Four-change rung executed as one run with per-change symptom ownership, per-change contingency plans, and a pre-registered global ablation order for unattributable regressions.

  Outcome

  The rung retained single-run attributability without paying 4x training cost; the contingency table meant no failure mode would require improvising an ablation under pressure.

  Mechanism

  The one-variable rule exists to keep attribution possible, not as an end in itself; attribution survives batching exactly when the changes' observable effects are separable. Orthogonality is a claim that must be argued per pair in advance - and the pre-registered ablation order is the escape hatch for the case the claim fails.

  Applies when

  • several diagnosed fixes are queued and ladder time is scarce
  • deciding between strict laddering and a combined rung
  • a combined rung shows a regression no single change explains

  “四个改动症状空间基本正交,可单 run 归因:A→形态/饱和,B→落地/步态高度,C→腿距/roll 摇摆,D→偏航/转向。出现无法归因的整体退化时消融顺序 A2→A1→B→D→C(先撤数值改动)。”

• A curriculum ramp keyed to the process step counter re-fires on every resume - and shipped policies never saw the penaltycurriculum-counter-lineage-steps

  Mechanism understoodomnicurriculumcurriculumattribution

  Key every curriculum/ramp schedule to lineage-cumulative progress, not per-process counters; and audit where your shipped checkpoints sit relative to every ramp - a penalty that no product ever experienced is not part of your training.

  Symptom

  vx+0.30 died at a fixed relative time in every resumed run: resume at 500 -> slide at 1100, zero at 1300; resume at 700 -> slide at 1300, zero at 1500 - absolute depths offset by exactly the resume offset, relative timetable identical.

  Context

  ramp_reward_weight (the saturation penalty ramp) read env.common_step_counter, which restarts at 0 for every run including --resume. So start_step=600 meant "600 iters after THIS resume", not "lineage iteration 600". The A/B arm pair was the clean proof: their env.yaml differed only in log_dir, only resume point distinguished them, and the omni CurriculumManager had exactly one active term - nothing else could produce that timetable. Second consequence: every shipped checkpoint (s1e-500 at +500, C2-700 at +200, A800 at +100) was selected before its run's +600, so the saturation penalty weight was 0.000 for every product ever shipped - explaining saturation 33% and raw |action| 1.9 against clip 1.0 (hip_roll in bang-bang), i.e. half the heat budget.

  Change

  Two independent recommendations recorded: (1) make the ramp count lineage steps (add the checkpoint's iteration offset on resume) or pin terminal weights in downstream rungs instead of ramping; (2) give the saturation penalty its own rung - never mixed into a skill-learning rung (that would be two variables again).

  Outcome

  Explained the recurring +600 death of the highest-amplitude command and the persistent actuator saturation of all shipped products with one root cause; honest caveat booked (at +800 the weight is only -0.086, small, but vx+0.30 is the command demanding the largest action amplitude, so it is squeezed first).

  Mechanism

  Resumable training splits "the lineage" from "the process"; any schedule keyed to process-local counters silently re-applies its transient to every descendant run, and any product-selection habit that picks checkpoints early systematically samples the pre-ramp regime - the curriculum exists in the config but never in any shipped policy.

  Applies when

  • resumed/forked training with any scheduled reward or DR ramp
  • a metric dies at a fixed offset after each resume
  • shipped policies show behavior a late-schedule penalty should prevent

  “ramp_reward_weight 读的是 env.common_step_counter，它每个 run 从 0 开始，--resume 也不例外。… 原始 run / 臂B | 500 | 1100 = +600 | 1300 = +800；臂A | 700 | 1300 = +600 | 1500 = +800 … 所有出品其实从没见过饱和罚。… 这解释了 sat_max_pct 33%、raw |a| 最大 1.9（clip 是 1.0）—— hip_roll 一直在 bang-bang，而罚它的那一项权重恒 0。热账的一半在这里。”

• Export every CAD part in the whole-machine frame so URDF rotations are zero and inertia is exacturdf-shared-origin-export

  Observed onceinfraplant-calibrationplant-calibrationhardwareprocess

  Generate the model so that correctness is structural: shared-origin STL export, zero rotations, subtraction-only origins, and an explicit 1e-9 g*mm^2 -> kg*m^2 conversion - never hand-rotate inertia tensors.

  Symptom

  Hand-assembled URDFs accumulate per-link rotation/origin errors and unit-conversion mistakes in inertia tensors - silent plant corruption that no later calibration can cleanly fix.

  Context

  Documented CAD -> URDF -> USD procedure from a successful Isaac Lab deployment, kept as the recipe if Lucen regenerates its model.

  Change

  (1) In CAD, align the whole robot to Z-up, X-forward (Isaac Lab convention) and ground the assembly; (2) export each STL with other parts hidden but the machine's shared origin kept, so all parts share one origin, every URDF rotation is 0, and inertia matrices equal CAD values directly; (3) units: Fusion 360 gives g*mm^2, URDF wants kg*m^2 - multiply by 1e-9; (4) link origin = negative of the joint position; link COM = CAD COM minus joint position; joint origin = difference of the two joint positions; (5) after URDF -> USD import, open the USD separately and set it instanceable before saving.

  Outcome

  A URDF whose rotations are all zero and whose inertia tensors are CAD-exact, eliminating an entire class of hand-transcription plant errors.

  Mechanism

  Keeping one shared origin turns every frame transform into a pure translation computable by subtraction, and leaves inertia tensors in the frame CAD already computed them in - no rotation of inertia tensors, the most error-prone manual step, is ever needed.

  Applies when

  • building or regenerating URDF/MJCF from CAD
  • inertia or frame bugs suspected in the plant model
  • importing URDF into Isaac Lab / USD

  “导出 STL 时隐藏其他零件但导出整机——这样所有零件共享同一原点，URDF 里所有 rotation 全是 0，惯量矩阵直接等于 CAD 值 / 单位：Fusion 360 给 g·mm²，URDF 要 kg·m²，乘 1e-9 / link origin = 该关节坐标取负 … URDF → USD 导入后必须单独打开 USD 设成 instanceable 再存”

• Anchoring the action on the measured joint angle (target = q + beta*a), with a beta curriculum down to tau_limit/kp, bounded torque by construction, removed the re-falls and later stood the robot up on hardwarebeta-anchored-action-target

  Mechanism understoodrecoverytraining-runactuator-modelingcontract-freezecurriculum

  For large-motion skills on position-controlled actuators, bound the action relative to the measured joint angle with a per-joint authority of tau_limit/kp, curriculum the authority down from full range, keep the curriculum state out of the observation and pin acceptance at the deployed authority - and make the deployment code refuse to run the anchored contract without a measured q.

  Symptom

  The V0 full-range absolute action produced violent targets; the V1 command-anchored rate limit made standing oscillate. Both failure modes came from how the action becomes a target.

  Context

  V2.0 (user approved, from scratch): BetaAnchorJointPositionAction, target = q_measured + beta_j(m)*a, memoryless per step. beta_j(m) = floor + m*(beta0 - floor), beta0 = the contract half-range (m = 1 reproduces V0 authority), floor = min(tau_limit/kp, beta0): hip_pitch 1.309 -> 0.40, knee 1.047 -> 0.40, hip_yaw -> 0.917, the other joints unchanged - the tightening lands exactly on the joints the V0 torque account convicted. m drops 0.1 per step when a standing-share EMA exceeds 0.35. beta is NOT in the observation, so the 45-dim contract is untouched; acceptance is pinned at m = 0 because the Python curriculum state is not saved in the checkpoint. The deployment chain got a new profile (recovery_v2: action_anchor current_q, explicit per-joint beta written into the contract, independent of the gain profile), and policy_io raises if q is missing rather than silently falling back to the absolute contract; the old profile's check reproduced its pre-change deviation bit for bit.

  Change

  New action term and beta curriculum; later the RS06 floor was lowered 0.40 -> 0.30 -> 0.25 (kp*beta 7.5 N*m) and the stamped deployment profile was synced to 0.25.

  Outcome

  First acceptance at m = 0 (v2_0b): re-falls 0% in every category, the torque gate passed for the first time on the line (worst 69.9%), knee jitter 0.004; supine 98.8 / side 88.8% with prone and mid still failing (fixed by the conditional pull curriculum). MuJoCo showed demand at or under the limits (hip_pitch 11.7/12 against V0's 26.8). Lowering beta cut impact (hip_pitch demand 9.7 -> 8.5 N*m) but barely slowed the get-up - it had become coordination-limited. Enabling the policy moves the target only +/-beta around the current pose, so there is no homing fling; the 08-11 real get-up and the later v3_1p1c both run on this contract.

  Mechanism

  kp*beta caps the proportional torque in a single step with no build-up delay and no memory, giving both a hard impact bound and full balance bandwidth.

  Applies when

  • a skill needs full joint range but hardware torque limits are low
  • absolute position targets cause impacts or saturation
  • changing the action semantics of a contract that deployed policies share

  “**动作项** `BetaAnchorJointPositionAction`:`target = q_实测 + β_j(m)·a`, 逐步无记忆 … **Play/验收钉 m=0(= floor = 部署档)**:python 课程状态不进 checkpoint, Play cfg 显式 `beta_m_start=0` … 判读:**结构赌注兑现** —— 站姿零再摔 + 力矩账首过(kp·β 封顶按构造)”

• Every acceptance run records video of the very rollout that produced the numbers - the seated basin, edge-standing feet, tangled legs and the narrow stance were all seen on video before, or instead of, a metric catching themvideo-as-acceptance-record

  Replicatedrecoverysim-evalgate-batteryreal-acceptancemeasurement

  Make video a default output of every acceptance run, rendered from the same rollout the metrics come from (fixed views including the feet), and watch it - posture failures are visible before any gate row exists for them; never let video replace or override the numeric gate.

  Symptom

  Posture failures in the recovery line kept arriving as things the numbers had no row for: a kneeling W-sit, feet standing on their outer edges, crossed legs, a stance too narrow to hold on hardware.

  Context

  From 2026-08-09 (user decision) accept_recovery renders offscreen by default, following one env for the whole episode and archiving the clip. The MuJoCo gate's --video renders three views (side, front, feet) of the same rollout the metrics come from, with all plant modelling (delay, push); the older replay-based renderer produced an independent trajectory without delay and was not used for acceptance. Video never gates: if rendering breaks, --no-video keeps the numeric gate running.

  Change

  Video as a default acceptance artifact, named per policy, category and view, reviewed by the user.

  Outcome

  The R0.1 prone clip showed the same kneel-sit as R0; the R3.1 failure clip showed the crossed legs; the v2_5 feet view showed edge standing and led to V2.6; the v2_6 videos led the user to order a real-robot A/B between v2_5b and v2_6. Once, the recorder did not start (P1c final acceptance) and the visual material had to be produced separately.

  Mechanism

  Metrics exist only for failure modes someone anticipated; video shows the unanticipated ones, and rendering the metric rollout itself guarantees the picture and the numbers describe the same episode.

  Applies when

  • setting up an acceptance pipeline for posture-sensitive skills
  • numbers pass but a human reviewer is uneasy
  • sim videos are rendered by a separate replay tool

  “**验收存视频(用户定 2026-08-09)**:`accept_recovery.py` 默认开 Isaac 离屏 渲染,跟拍一个 env 的整局并归档 … 跪坐这类盆地在数字表出现前肉眼先看见,视频是验收的 定性存档,数字门不受它影响”

• A quadratic clearance reward stalled for 3500 iters near target - switch to an indicator on accumulated heightindicator-reward-avoids-gradient-decay

  Mechanism understoodwalkreward-shapingreward-shaping

  When a shaped term plateaus near its target, check the gradient profile: replace vanishing-gradient forms with threshold/indicator forms for the final approach, and prefer delta-accumulation over absolute positions to immunize against frame offsets.

  Symptom

  The quadratic-error clearance term froze at -0.002 from iteration 2000 to 5500 - thousands of iterations with no progress on foot lift.

  Context

  Diagnosis: a quadratic penalty's gradient vanishes as the error approaches target, so exactly where the last millimeters must be earned the incentive fades to nothing. The replacement (Humanoid-Gym form): accumulate the swing-phase height climb per foot, reward a BINARY indicator |accumulated - target| < 0.01 masked to the planned swing window, reset on contact, weight +1.6 as a positive reward. Two properties: the indicator's incentive is constant until the threshold is crossed (no decay zone), and accumulating height DELTAS makes any constant sole-frame offset cancel automatically - which structurally sidesteps the earlier 0.0585 m zero-point bug ("顺带绕开我先前那个'忘了减 0.0585 导致惩罚恒为 0'的坑").

  Change

  Clearance reformulated from quadratic penalty on instantaneous height to indicator on per-swing accumulated climb (target 0.03 m by leg-length scaling, weight +1.6).

  Outcome

  Part of the v5 package under which lift finally moved (v5 29 mm, v6 34 mm vs the stalled 18-24 mm era); the offset-cancellation property removed one whole bug class from the term.

  Mechanism

  Policy-gradient learning follows the reward's local slope; quadratic shaping concentrates slope far from target and starves it near target, so convergence stalls precisely at the finish line. An indicator pays a constant bounty until the goal is met; formulating on deltas rather than absolutes removes sensitivity to reference- frame constants.

  Applies when

  • a reward term's value freezes short of target for thousands of iters
  • designing clearance/height/precision terms
  • reward code depends on absolute link positions

  “现行二次型在接近 target 时梯度趋零 —— 这正是 clearance 从 iter 2000 到 5500 卡在 −0.002 不动的原因。… 二值指示在跨过阈值前梯度恒定,没有衰减区 … 累积 delta 让 SOLE_OFFSET 自动抵消”

• Late training leaned on sampling noise as a stability crutch - deterministic play collapsed while training metrics stayed greennoise-crutch-deterministic-collapse

  Replicatedomnitraining-runsim2simprocess

  Evaluate the deterministic policy in an external harness on a fixed cadence during training (not just at the end), select checkpoints on that curve, and treat a collapsing noise_std with rising training reward as a warning that noise is load-bearing.

  Symptom

  omni_s1's final checkpoint (model_5999) fell at 4 s even in Isaac's OWN deterministic play, while checkpoints from iter 1700-4000 were fine - and no training metric flagged anything. Policy noise_std had collapsed to 0.045 by iter ~990 (final 0.033).

  Context

  Diagnosis: the policy had learned to use its exploration noise as a dither/stabilizer - "策略把采样噪声当稳定拐杆,训练指标看不见" (the training metrics cannot see it, because training always runs with noise on). Countermeasures: entropy_coef 0.005 -> 0.01 to slow the std collapse, and - the structural fix - an in-training smoke loop (watch_ckpt.py): every 500 iters, export ONNX directly, run 3-seed MuJoCo evaluation, log CSV/TensorBoard curves plus three-view videos. The doctrine line was written in bold: "训练指标全绿不再是发育健康的 证据,冒烟曲线才是" - green training metrics are no longer evidence of healthy development; the smoke curve is. The follow-up run s1b showed the drift metric follow a U-shape (73 -> 8.6 at iter 3500 -> 76), making checkpoint selection BY the smoke curve (early stop at 3500) the shipping mechanism, with terminal re-degradation booked as known and unresolved.

  Change

  entropy floor raised; watch_ckpt smoke loop instituted as standing infrastructure; checkpoint selection moved from "last iteration" to "best point on the deterministic smoke curve".

  Outcome

  s1b shipped from iter 3500 (the U-bottom) instead of a degraded terminus; every later lineage (s1c/s1e, the C ladder's --every 100 loops) inherited the watcher as the standard guardrail.

  Mechanism

  PPO evaluates and improves the stochastic policy; if noise itself stabilizes the gait (dither smoothing a marginal limit cycle), the deterministic mean policy is a different, worse controller that training never measures. External deterministic evaluation on an independent simulator is the only readout of what will actually be deployed.

  Applies when

  • final checkpoints underperform mid-training ones
  • noise_std collapses early while training reward climbs
  • deciding which checkpoint to export and ship

  “训练后期确定性脆化——noise_std iter~990 收到 0.045(终 0.033),model_5999 连 Isaac 确定性 play 都 4 s 摔(1700~4000 正常):策略把采样噪声当稳定拐杖,训练指标看不见。对策:entropy_coef 0.005→0.01 + train/watch_ckpt.py 训练中冒烟曲线 … 训练指标全绿不再是发育健康的证据,冒烟曲线才是。”

• The trainer read a stale USD after the URDF mass update - regenerate derived assets and gate on an automated equality instrumentderived-asset-staleness-check

  Mechanism understoodinfraplant-calibrationplant-calibrationprocesssim2sim

  For every derived plant artifact (USD from URDF, generated value files), pair the generation step with an automated source-vs-derived equality instrument, prove the instrument can fail, gate training on its PASS, and re-run physical audits after every regeneration.

  Symptom

  Measured link masses had been committed to URDF/MJCF (total 9.58 -> 9.792 kg, weighed values), but Isaac reads the derived USD asset - which still carried the old masses: a silent 2.2% mass fork between the training plant and the evaluation plant.

  Context

  The v12 checklist made USD regeneration a hard precondition ("硬性 前置") and, crucially, backed it with an instrument: check_usd_mass.py compares USD vs URDF per-link mass AND inertia trace, validated by showing it FAILs the stale asset naming 9 offending links, then PASSes after re-conversion (13/13 links consistent, total 9.7920). The self-collision filter audit was re-run after the regeneration (three poses, 0.00 N) because a regenerated asset invalidates physical audits done on the old one. This milestone was also where the three plants first aligned: "三边 plant 首次对齐(armature+摩擦+ 实称质量)就在这一代".

  Change

  convert_urdf re-run on the training machine, regenerated asset committed, check_usd_mass.py PASS required as an acceptance gate for the generation; dependent audits repeated post-regeneration.

  Outcome

  The 2.2% plant fork was closed before it could distort a generation's acceptance numbers; the staleness class of bug now has a permanent detector instead of a memory.

  Mechanism

  Source-of-truth edits do not propagate to derived binary assets by themselves; any consumer reading the derivative silently trains or evaluates on the old plant. An automated equality check between source and derivative - proven able to fail - turns an invisible staleness into a red gate, and regeneration invalidates every audit performed on the old artifact.

  Applies when

  • editing masses/inertia/geometry in URDF or MJCF sources
  • a trainer or evaluator consumes converted/derived assets
  • plant numbers differ between simulators for no visible reason

  “25ba997 把连杆质量更新为实称值(总重 9.58→9.792 kg,URDF/MJCF 已改),但 Isaac 读的是 train/assets/laika_v2.usd —— 仍是旧质量。… 否则 Isaac(9.58)与 MuJoCo(9.79)质量分叉 2.2%,v12 验收数字失真。验收门:python tools/check_usd_mass.py 必须 PASS … 对旧资产实测 FAIL/9 连杆点名,仪器已验证”

• When a contract default changes, old policies must run under a pinned legacy profile - a silent clock swap is out-of-distribution on hardwarelegacy-profile-pinning

  Mechanism understoodwalkreal-deploycontract-freezereal-acceptanceprocess

  Treat every trained policy as bound to the contract values of its training era: version the deployment profiles, pin old policies to their era's profile in every command, and never let a changed default silently apply to an old artifact.

  Symptom

  The walk profile's gait clock moved from 0.40 s to 0.50 s for new training, but versions v5-v9 were all trained at 0.40 s - running them under the updated default would silently feed a 25% slower phase clock to policies that never saw one.

  Context

  The re-test runbook hard-codes --policy-profile legacy_walk_040 into every command for the old versions, with the warning not to omit the flag: the mismatch is invisible (no error, no crash) but puts the policy out of distribution on hardware, where the same file had already documented that off-clock operation collapses gait quality.

  Change

  Deployment profiles versioned per training era; historical policies permanently associated with their era's profile; runbooks write the profile flag explicitly rather than relying on defaults.

  Outcome

  Old policies stayed runnable and comparable after the contract moved on; the silent-mismatch failure mode was closed by convention.

  Mechanism

  Changing a shared default rebinds every old artifact to a contract it was not trained under; unlike a schema break, a value change produces no error - only degraded, unexplainable behavior. Version-pinned profiles make the binding explicit and permanent.

  Applies when

  • changing any default in the deployment contract (clock, scales, gains) while old policies remain in use
  • writing runbooks that mix policy generations
  • a re-tested old policy behaves worse than its era's records

  “2026-08-02 起 walk profile 的时钟改为 0.50(WALK_V10_SPEC §3)。v5~v9 全是 0.40 训的,本文件所有命令已改带 --policy-profile legacy_walk_040 ——不要省掉这个 flag,否则是拿慢 25% 的相位时钟静默喂旧策略(分布外,真机危险)。”

• Every power cycle starts with the same read-only pre-flight - read the buses, check the torque limits against 12/17/11, verify the IMU axes, check the ports after any new USB device - and any reassembly re-measures the joint zerospower-cycle-preflight

  Observed onceinfrareal-deployreal-acceptancehardwareprocess

  Start every powered session with a fixed, read-only pre-flight - bus responses, torque limits equal to the simulated ones, IMU axes, device identities - and re-measure joint zeros after any mechanical reassembly before running a policy.

  Symptom

  Hardware state drifts between sessions in ways no policy can see: a motor that stops answering after a power cycle, a torque limit that differs from the one simulated, an IMU axis flipped, two USB devices swapping identities, a joint zero moved by reassembly.

  Context

  The runbook's session order before any policy runs: read every motor on both CAN buses without enabling them (the first command after every power cycle); set_torque --check, all twelve motors must read 12/17/11 N*m, and any difference is written back; imu_reader --verify-axes, where the operator tilts the robot forward and to the right and every check must pass before continuing; check_ports after plugging in any new USB device (the IMU and a CAN adapter once collided on USB identity). After re-mounting motors: read the buses, then re-measure the calibration offsets (three repeats, written back) - "skipping it means running everything on the wrong zero". Hanging checklists repeat the torque-limit check (the deploy script also self-checks at start).

  Change

  A fixed, read-only pre-flight run in the same order every session.

  Outcome

  The runbook records one earlier hardware check in the same spirit: all 12 motors' implied kp fell within 18.4-22.0 for a commanded 20, inside the kp randomization range used in training.

  Mechanism

  A policy transfers only if the plant matches the one it was evaluated on; the pre-flight turns silent hardware drift into a failed check before the robot moves.

  Applies when

  • the first command after powering a robot on
  • after swapping adapters, cables or motors
  • a policy that worked last session suddenly behaves differently

  “python tools/set_torque.py --check # 12 颗应全对 12/17/11, 有 diff 就 --write … 插任何新 USB 设备后都先跑一次 check_ports.py(IMU 和 CANable 的 USB 身份撞过车) … python tools/calib_stance.py --repeat 3 --write # 重标 offset —— 8/9/10 重新装, 机械零位变了”

• Before training a one-leg stand, the accounts and a probe showed the default gains could not hold it at all - kp 20 needs 0.39 rad of error to carry the static roll moment, more than the whole adduction range - so per-joint gains came first, and thermal limits set the session lengthsingle-support-gain-authority-probe

  Mechanism understoodonelegplant-calibrationactuator-modelingplant-calibrationhardware

  Before training a posture that loads one joint statically, compute the steady tracking error load/kp and the series stiffness against m*g*h, and prove with a simple hand-written controller that the posture can be held under the deployment gains - change the gains first if it cannot; then size session length from the thermal account.

  Symptom

  The one-leg line (standing on one foot, the other folded back, no hopping) had to decide whether the existing gain profile could hold single support before any reward was designed.

  Context

  Hardware accounts (9.792 kg, COM 0.234 m high, 170 x 80 mm feet, legs 80% of the mass): moving the COM over one foot needs 107 mm of shift and the 20 deg hip-roll adduction range gives 131 mm - geometrically enough. The static frontal moment is 7.8-9 N*m, within RS02's 17 N*m - torque is enough. But at kp 20 carrying 7.8 N*m needs 0.39 rad of tracking error, more than the entire adduction range, and the real robot had already shown it: commanded +0.17, actual -0.04 (0.21 rad droop) under load, 0.0008 rad hanging - load, not the motor. A probe (probe_oneleg.py) then showed open-loop PD cannot hold single support on physics grounds, so the criterion became "an equilibrium exists and a hand-written 4-gain COM feedback can hold it": single-support roll stiffness is hip and ankle in series and must exceed m*g*h_com = 22.5 N*m/rad; ankle kp 12 in series with hip kp 80 gives only 10.4 (open loop 16/16 fell), ankle 60 with hip 80 gives 34.3 (52% margin).

  Change

  A per-joint gain profile (rl_oneleg: hip_roll kp 80, ankle_roll kp 60, the rest as rl_default) - which needed per-joint gain support in robot.yaml, the bridge, deploy and the trainer's actuator groups - decided before training. Thermal account: single support makes hip_roll the dominant heat load (about 7.8 N*m against a 7 N*m continuous rating), so acceptance and demos run in segments of at most 60 s with a temperature check.

  Outcome

  Under rl_oneleg the hand-written feedback held six cells cleanly for 6 s (hip_roll steady torque 2.1-3.4 N*m, half the thermal budget); under rl_default the same feedback on the same cells fell 0/4. The trained V0 policy then passed its 40-cell acceptance.

  Mechanism

  With PD position control, the steady error needed to carry a static load is load/kp; when that error exceeds the joint's range the posture is unreachable whatever the policy does, and series compliance between joints lowers the effective stiffness below the gravity stiffness that single support demands.

  Applies when

  • single-support, crouched or one-arm-load postures on PD actuators
  • a joint "droops" under load on hardware but tracks well when hanging
  • deciding whether a new skill needs its own gain profile

  “但 kp=20 时撑住 7.8 N·m 需要 **0.39 rad 跟踪误差 > 整个内收行程**。真机已实测: 命令 +0.17 实际 −0.04（droop 0.21 rad），悬挂时 0.0008 rad——是负载不是电机。 … 单支撑滚转是 hip/ankle **串联**刚度，必须 > m·g·h_com = 22.5 N·m/rad；ankle kp12 串 hip80 只有 10.4（开环 16/16 全摔），60 串 80 = 34.3（裕 52%） … **rl_default 同反馈同格 0/4 全摔**（增益档必要性对照）”

• PPO's Gaussian noise cannot compose phase-locked oscillations - deliver them as feed-forward and let the policy learn the residualfeedforward-for-phase-locked-skills

  Mechanism understoodomnicurriculumcurriculumreward-shapingcontract-freeze

  If a skill needs a temporally coherent (phase-locked) action component, do not expect step-wise exploration to find it: inject a verified feed-forward and train the policy as a residual stabilizer, keeping the feed-forward inside the deployment contract.

  Symptom

  Four different reward arrangements (no reference / wrong-sign reference / correct-sign reference / cage released) all failed to elicit sidewalk, while open-loop probes proved the behavior existed and was safe on the same platform with the same policy as base.

  Context

  Producing lateral velocity requires a phase-locked hip_roll oscillation synchronized to the gait clock. PPO's exploration is per-step, zero-mean, uncorrelated Gaussian noise - it can never compose a sustained phase-locked component, so the behavior is unreachable by exploration regardless of how it is rewarded. The fix changed the delivery channel: target = default + scale*action + lat_ff(cmd_vy, phi). The policy's action becomes a residual on top of the feed-forward, retaining full balance authority (it can even cancel the feed-forward); the feed-forward supplies exactly the component exploration cannot. This mirrors why the sagittal joint_pos_ref worked (it also delivered phase structure), just via a different channel.

  Change

  Contract-level change, done cleanly: new profile omni_ff (= omni + lat_ff_gain -0.5), existing omni profile bit-identical; feed-forward applied after the action delay stage; missing cmd/phase raises instead of silently dropping; deployment must use the same phi as build_obs (recomputing gives a one-tick phase misalignment).

  Outcome

  From C2-700, +100 iterations sufficed: product omni_c4_ff800 scored vy +120%/+125% (from +4%/-1%), 260/260 cells at 20/20 survival, zero old-skill regression, left/right gap 5 pp - the entire C4 saga resolved by changing the delivery mechanism, not the reward.

  Mechanism

  Exploration noise spans only the subspace its correlation structure can express; skills requiring coherent oscillation lie outside the span of i.i.d. per-step noise. Feed-forward moves the required structure into the action pipeline where it needs zero probability mass to appear, reducing the learning problem to stabilizing around a demonstrated behavior - which PPO does well.

  Applies when

  • a periodic/oscillatory skill trains flat under every reward variant
  • open-loop injection of the behavior already works
  • considering GRU/curriculum/exploration tricks for a rhythmic skill

  “病因不在奖励，在探索形式：产生侧向速度需要相位锁定的 hip_roll 振荡，PPO 的逐步高斯噪声零均值无相关，合不出相位锁定分量。… target = default + scale·a + lat_ff(cmd_vy, φ)。策略动作因此是前馈之上的残差，保留全部平衡权限”

• Gate a new reward term by its command so all old modes score pointwise identicalgate-new-reward-terms-by-command

  Mechanism understoodomnireward-shapingreward-shapingprocess

  When a reward term must be added mid-lineage, gate it on the condition that defines the new task so every pre-existing situation scores exactly as before - and still watch for value-rescale pathologies inside the new mode.

  Symptom

  Adding a lateral tracking reward (track_lin_vel_y_exp) ungated would have paid 0-2.0 per step even in modes with cmd_vy = 0 (healthy gait sway of vy ~0.1 already earns 1.28), shifting the whole reward table by a large bias and rescaling the value function - no longer "just adding one mode".

  Context

  C4 was the C ladder's only true reward surgery. Single-variable discipline required that the change be invisible to every existing mode. The chosen construction: gate_by_cmd=True - the term pays only when |cmd_vy| > 0.02, so for all modes with cmd_vy == 0 the term is pointwise zero, i.e. the reward is pointwise identical to before the change. The same trick appeared earlier in C1: replacing the vy L2 tax with a command-error version that is "对 cmd_vy≡0 逐点同值" (pointwise equal when cmd_vy is 0), explicitly classified as not-a-reward-change.

  Change

  track_lin_vel_y_exp added with gate_by_cmd=True (weight +2.0, std 0.15); the residual acknowledged honestly - inside the side bucket the values DO change, so the rung still watched the known reward-reshuffle pathology signature (s1c B-arm: scatter -> half-recover -> collapse) as a stop criterion.

  Outcome

  Old modes provably unaffected (pointwise-equal argument); attribution for any change in old-skill metrics stayed clean through the C4 redo series.

  Mechanism

  PPO's critic normalizes to the reward scale it sees; an ungated additive term shifts returns in every state and re-scales advantages globally, entangling the new skill with all old ones. Command-gating confines the new term's support to the new mode's state distribution, making "pointwise identical elsewhere" a provable property rather than a hope.

  Applies when

  • adding a tracking/shaping term for a new command or skill to a lineage that must not regress
  • reward change proposed while other skills are still being gated
  • reviewing whether a config diff counts as a reward change

  “只在 |cmd_vy| > 0.02 时付。不门控的话它对 cmd_vy≡0 的老模式也给 0~2.0 分（健康摇摆 vy≈0.1 → 1.28），等于给整张奖励表加一个大偏置、值函数尺度全变 … 门控后老模式逐点得 0 = 与加项前逐点同值，单变量纪律成立。… 但 side 桶内的值确实变了 —— 这仍是奖励表改版，开级盯 s1c B 臂签名”

• The median of a bimodal metric lands in the empty gap - check the distribution, and never judge swing on 3 seedsmedian-hides-bimodal-distribution

  Replicatedomnisim-evalmeasurementgate-batteryprocess

  Before quoting a median or mean, look at the distribution; report suspected-bimodal metrics as mode share plus per-mode ranges, use small-seed smoke runs only to screen trends, and size the seed count for decisions by the share resolution you need (here: 20).

  Symptom

  Years of "high swing variance" and undecidable 3-seed swing readings turned out to be one fact: the metric was bimodal all along - "历代 swing 高方差与 3-seed 不可判由此定性:一直在测双稳态系统" - and every median reported from it (e.g. 12.1 mm) described a value no seed ever produced.

  Context

  Concrete instances: s2e_pd-1400's 20 seeds split 2.6-4.9 mm vs 19.3-24.0 mm with zero seeds between; s1e-500 read 3.9 mm on seeds 0-2 but 23.1 mm median over 20 seeds; a 3-seed reading of 19.3 was logged as "double-peak optimism, lesson recurrence #4". The selection re-audit codified the sampling rule: "3-seed 的 swing 读数不可判点, 只能筛带,选点必须 20-seed" - 3 seeds may screen a band, only 20 seeds may pick a point.

  Change

  Swing (and any suspected multi-modal metric) reported as mode shares plus per-mode ranges instead of a bare median; 3-seed smoke numbers demoted to band-screening; all shipping/selection decisions moved to 20-seed batteries.

  Outcome

  The "swing debt" bookkeeping was reinterpreted as basin probability (see swing-bistability-damping-switch), and checkpoint selection stopped being whipsawed by which basin the first three seeds happened to fall into.

  Mechanism

  Central-tendency statistics presuppose unimodality; on a bimodal distribution the median tracks the mode SHARE, not any achievable behavior, and small samples alias the share entirely. Mode-aware reporting (share + per-mode stats) is the only faithful summary, and the needed sample size is set by the share resolution required.

  Applies when

  • a quality metric shows chronic high variance across seeds
  • 3-seed smoke readings contradict 20-seed batteries
  • reporting swing height, clearance, or any basin-prone metric

  “中位数落在空档里,「swing 债 −11mm」实为「50% 概率掉进拖地吸引子」。历代 swing 高方差与 3-seed 不可判由此定性:一直在测双稳态系统。… swing 跨 seed 双峰 (500 在 seed0~2 只读 3.9mm, 20-seed 中位 23.1) —— 3-seed 的 swing 读数不可判点, 只能筛带, 选点必须 20-seed。”

• The smoke watcher panicked at the wrong operating point and its score goes blind when gates saturate - treat it as a survival sentinel, not a judgesmoke-watcher-operating-point

  Replicatedomnisim-evalmeasurementprocessgate-battery

  Configure every automated evaluator at the lineage's declared deployment operating point, give it graded metrics that cannot saturate, and until then scope its authority to catastrophe-detection - never let a mis-configured watcher stop or rank a rung on its own.

  Symptom

  Two watcher misfires in one ladder: (1) during the friction rung the watcher (evaluating at kd 1.0) reported panic-level 1/3 survival from iter 3300 - falsified by the official kd 1.2 scan, because the lineage's design operating point was kd 1.2 and the watcher lacked the --kd-scale passthrough; (2) during the PD rung the watcher's early-stop score froze at iter 1050 despite ongoing drift improvements, because with all eight gates passing (constant 0/3 failures) the score has no gradient left - "八门全过恒 0/3 时 score 对漂移改善盲, s1f 课文三现".

  Context

  Both are the same category: the in-training smoke loop is an instrument with its own configuration (operating point, score design), and its verdicts are only as aligned as that configuration. The booked doctrine: "冒烟只当存活哨兵" - until the watcher evaluates at the deployment operating point with graded metrics, its role is detecting catastrophes, not ranking checkpoints; ranking belongs to the full battery at the design operating point (and the watcher's scoring was separately patched to weight survival 3x so recoveries during hard phases are not early-stopped away).

  Change

  Watcher debt booked (--kd-scale passthrough); score saturation acknowledged with graded columns planned; selection authority kept with 20-seed batteries at the declared operating point.

  Outcome

  A false panic did not abort a rung that was actually passing at its design point; a frozen score did not hide real drift gains; the instrument's authority was scoped to what its configuration can actually see.

  Mechanism

  An evaluator is itself configured (gain profile, delay, metrics); evaluating a policy away from its design operating point measures a counterfactual robot, and bounded scores saturate once binary gates pass, losing all sensitivity. Instruments need the same operating-point discipline as deployments and graded outputs to retain gradient.

  Applies when

  • an automated smoke loop contradicts the official battery
  • early-stop scores freeze while graded metrics still improve
  • lineages with non-default deployment gain/delay profiles

  “watcher (kd1.0 口径) 3300 起 1/3 恐慌被 kd1.2 正式扫描证伪为考纲外假象 —— 工作点评测口径教训: watch_ckpt 缺 --kd-scale 透传 (待补), 冒烟只当存活哨兵。… watcher score 饱和误停 @1050(八门全过恒 0/3 时 score 对漂移改善盲, s1f 课文三现)”

• A 2-degree joint-zero calibration fix moved the whole runnable envelope - re-test old "cannot run" verdicts after recalibrationzero-offset-calibration-shifts-envelope

  Observed onceomnireal-deployreal-acceptancehardwareplant-calibrationattribution

  Date every hardware verdict with the calibration state; after any zero/mount recalibration, re-test previously condemned policy-power combinations and previously "unexplainable" posture offsets before attributing either to training or model.

  Symptom

  s1d was on record as "only runs at power 0.7" (kicked wildly at 0.8); after a calibration pass, the same policy ran 12 s at 0.8 with no kicking at all.

  Context

  The calibration had fixed a 2.08 deg zero offset on r_hip_roll - exactly the constant error source on the dominant joint of the kicking oscillation loop ("恰是乱踢振荡环主导关节的常值误差源"). The three-generation post-calibration hardware sweep also closed a second case: the robot's mysterious "backward lean" disappeared after calibration, and the sim-real posture difference collapsed from opposite-sign 5+ deg to same-sign ~2 deg ("后仰案实质了结") - the lean had been a sensing/zero artifact, not a mass-model error. Booked consequence: if the s1d recovery re-verifies, "真机可跑档整体 上移" - every policy's runnable power envelope shifts up, and downstream lineages' hardware expectations get revised.

  Change

  Joint-zero and mount calibration promoted from setup chore to a variable that dates hardware verdicts: verdicts about which power/scale levels a policy can run are conditioned on the calibration state they were measured under.

  Outcome

  One policy rehabilitated at a higher power level; one standing sim-real posture discrepancy closed without touching model or training; a pending re-verification booked rather than asserted.

  Mechanism

  A constant joint-zero error acts as a persistent disturbance injected at the feedback loop's most-loaded joint; near an oscillation threshold, removing a 2-degree bias is the difference between a stable and an unstable loop. Since the error is additive and machine-side, it shifts every policy's stability envelope simultaneously - which is why verdicts must carry their calibration date.

  Conflicts

  The s1d rehabilitation awaited one confirming re-run at the time of writing ("待复核一跑坐实") - the offset-as-cause reading is the head suspect, not a closed verdict.

  Applies when

  • a policy oscillates at a power level others tolerate
  • sim and real disagree on a constant posture offset
  • deciding whether to re-test old hardware verdicts after maintenance/calibration

  “发现①:s1d@0.8 能跑了(旧账「只有 0.7 能跑」)——12s 无乱踢。头号嫌疑 = 标定修正:r_hip_roll offset 修 2.08°,恰是乱踢振荡环主导关节的常值误差源。… 发现②:「后仰」标定后消失 … sim-real 姿态差从反号 5°+ 收敛到同号 2°,后仰案实质了结。”

• An outer heading P-loop at deploy cut drift 10x because its output stays inside the trained command band - then training was aligned to itdeploy-heading-loop-and-align-training

  Mechanism understoodwalkreal-deployreal-acceptancecurriculumattribution

  Fix drift-class problems first with an outer loop whose output provably stays inside the trained command band; when adopting it permanently, align the training command generator to the deployment's actual command mixture (feedback-driven AND constant), matching law, gain, and clip exactly.

  Symptom

  Persistent heading drift on straight-line walking (v6 net yaw 60.3 deg over 15 s) that reward-side fixes had only partially tamed.

  Context

  The deploy stack added --heading: an external P loop wz = clip(0.5 * wrap_to_pi(theta0 - theta), +/-0.6), recomputed each frame and fed into the policy's ordinary wz command slot. Measured: net yaw walk_v6 60.3 -> 5.8 deg, walk_v5 17.4 -> 4.2 deg. A run-level audit later corrected the mechanism story: training had heading_command=False since v1 - the policy had NEVER seen heading-error feedback, so the loop works purely because its output lands inside the trained command distribution wz ~ U(+/-0.6): "收益真实,当时的机理解释写错了" (the benefit is real; the mechanism explanation had been wrong). v8 then closed the loop properly: training-side heading command enabled with rel_heading_envs=0.5 - half the envs get heading-error-driven wz, half get explicit constant wz, because deployment feeds wz BOTH ways (straight-line = heading feedback, turning = constant command) and rel=1.0 would have made constant-wz turning out-of-distribution. The law, gain, and clip were aligned item-by-item between trainer and deploy tool.

  Change

  Deploy-side outer loop first (no retrain needed); then v8-D enabled the matching training-side heading command at rel=0.5 with identical gain (0.5) and clip (+/-0.6), contract unchanged (wz slot carries the computed value).

  Outcome

  Drift handled at deploy (5.8 deg) generations before training caught up; the alignment removed the residual train/deploy distribution mismatch, with the accepted cost booked (open-loop straight walking becomes more OOD for heading-envs - irrelevant since acceptance and deployment always run the loop).

  Mechanism

  A learned velocity-tracking policy is a valid inner loop for any outer controller whose commands stay within the trained command distribution - the policy needs no knowledge of the outer objective. Full alignment then requires training on the same mixture of command sources the deployment actually uses, in the observed proportions.

  Applies when

  • heading/position drift on a velocity-tracking policy
  • designing outer loops over learned locomotion controllers
  • training command distribution differs from how deployment feeds commands

  “审计更正(2026-08-02,run 级 env.yaml):训练侧自 v1 复盘起就是 heading_command=False … 策略从未见过航向误差反馈。--heading 是评估/部署侧外加的航向 P 环(wz=clip(0.5·err,±0.6), 落在训练分布 wz~U(±0.6) 内)。实测净偏航 walk_v6 60.3° → 5.8° … 收益真实,当时的机理解释写错了”

• Decompose the offending quantity by channel first - then penalize the failure event, not the jointspenalize-the-slip-not-the-joint

  Mechanism understoodwalkreward-shapingreward-shapingattribution

  Before penalizing motion to fix a side effect, measure which channels actually carry the offending quantity; prefer penalties conditioned on the failure event that are exactly zero for healthy behavior - and do not medicate behaviors that measurement shows are not sick.

  Symptom

  Heading drift with support-foot yaw slip (v5: 212-284 deg accumulated over 15 s); the previous v6 draft had attacked it by penalizing lateral joints (a roll 4.0 / yaw 2.0 "home" group) - which collapsed training into the standing basin.

  Context

  Before choosing the penalty target, the yaw angular momentum was decomposed by joint group with MuJoCo subtree_angmom weighted by real walking joint velocities: pitch-class joints (hip_pitch + knee) carry 95.3%, hip_roll 3.3%, hip_yaw 1.4%. The failed "home" group had been taxing 2.7/step to manage a 4.7% channel. The replacement, feet_yaw_slip (-0.2, |support-foot yaw rate| while in contact), targets the failure event itself and - decisively - costs a non-slipping gait exactly zero, which "横向回家组做不到". The same rung's do-not-do table applied the complementary principle to foot spacing: measured 196-214 mm, stable, no crossing - "没病不吃药" (no disease, no medicine).

  Change

  Removed joint-usage penalties for the drift problem; added the event-conditional slip penalty (-0.2, realized tax 0.141/step = 12% of tracking) alongside the existing linear-slip term.

  Outcome

  Turn-gain left/right difference improved 70% -> 19% and heading 185 -> 60.3 deg by v6 without a standing-basin collapse; the 2.7/step lateral tax never returned.

  Mechanism

  Penalizing joints taxes every use of a channel including healthy use, and if the channel carries little of the offending quantity the tax buys nothing while pushing the optimum toward immobility. An event-conditional penalty (slip while in contact) prices only the failure, leaving the healthy gait's cost surface untouched - and the channel decomposition tells you in advance whether a joint-side fix can even work.

  Applies when

  • choosing a penalty target for drift/slip/impact problems
  • a proposed penalty taxes joints or motions rather than failure events
  • a previous joint-penalty attempt collapsed the gait

  “pitch 类 (hip_pitch + knee) 占偏航角动量 95.3% … hip_yaw 1.4% … 压 hip_yaw 是管 1.4% 的通道收 2.7/步 的税 —— 上一轮正是这样把策略推进了站立盆地。滑移项不惩罚走路: 不打滑的步态代价为零, 这是横向"回家"组做不到的。”

• Ungated phase shaping made standing 42x more expensive than stepping - and the stepping was cooking the hip motorsmoving-gate-42x-stand-tax

  Mechanism understoodomnireward-shapingreward-shapinghardwarereal-acceptanceprocess

  Gate every phase/clock-driven shaping term on the command that justifies motion, price the cmd=0 case explicitly during design - and when a reward flaw is sim-only, book it with trigger conditions instead of operating immediately on a working lineage.

  Symptom

  At cmd = 0 the sim policy never stood still - it stepped in place and crept 0.98 m per 20 s; on the real robot the same lineage's stepping made hip_roll motors run 20 degC hotter than every other joint (43-48 degC vs 25-28).

  Context

  The arithmetic closed it: the three phase-shaping terms (joint_pos_ref 1.6, feet_contact_number 1.2, feet_clearance_swing 1.6) are driven by the gait clock with NO command gating, so standing at cmd=0 forfeits 3.32/step of shaping while honest standing earns only 0.078 of tracking - stepping wins 42x. The heat chain: perpetual stepping = perpetual single support = one hip_roll stalled at ~4.3 N*m (25% of torque limit) carrying the torso's frontal-plane moment - two hip_rolls = 90% of whole-machine steady-state I2R; measured stand-vs-step comparison: total heat -71% when actually standing. The suspended test acquitted the actuator (0.21 rad sag -> 0.0008 rad in air) and mechanics vetoed the easy fix ("降 kp 救不了热" - equilibrium torque equals the external load regardless of kp). The fix (moving_gate: hard-gate the three shaping terms on |cmd| > eps) was designed - then DEFERRED by the user because the real robot at the time stood fine: "真机不表现该问题, 为真机不存在的病改奖励表不划算", with written trigger conditions (C-ladder stand row persistently failing, or real robot starting to step/drift at cmd=0) and the known hazard tag (this is exactly the reward-change class that triggers the B-arm signature). When the real robot later DID step and cook, the booked trigger fired and moving_gate moved from debt to to-do with its benefit re-priced: "停止空烧 hip_roll,稳态发热降 ~71%".

  Change

  moving_gate designed with the gate_by_cmd convention; deferral, triggers, and expected heat recovery all pre-registered instead of patching the reward for a then-sim-only symptom.

  Outcome

  The cmd=0 stepping went from mystery to closed arithmetic; the thermal measurement (hip_roll +20 degC) quantitatively confirmed the 90%-of-heat prediction; the reward change waited for real-world justification instead of spending a risky revision early.

  Mechanism

  Clock-driven shaping terms define a perpetual-motion bounty unless gated by command; the resulting idle gait is not a training bug but the table's optimum. Its cost surfaces on hardware as stall-torque heating set by statics (mass x lateral offset), which no gain change can remove - only removing the motion (gating) or widening the stance can.

  Applies when

  • the policy steps in place or creeps at zero command
  • specific joints run hot in idle behaviors
  • deciding when a known reward flaw justifies a risky mid-lineage fix

  “塑形合计 −3.32/步 … 净: 站定亏 42 倍 … 两颗 hip_roll 4.29 / 4.09 N·m(各占限扭 25%),占全机稳态 I²R 的 90% … 吊挂实测 hip_roll 跟踪误差 0.21 rad → 0.0008 rad … 降 kp 救不了热 … 真机不表现该问题, 为真机不存在的病改奖励表不划算”

• An edge-triggered landing penalty missed the tail and fired after the harm - penalize overspeed continuously inside the contact windowpenalize-tail-before-touchdown

  Mechanism understoodwalkreward-shapingreward-shaping

  Penalties aimed at impact/violation events must (a) price the excess over a threshold, not the mean, and (b) be active on the approach (state-gated window), not triggered by the event - check your control rate can even see the event you are penalizing.

  Symptom

  The v7 landing penalty (vz^2 on the contact-force rising edge, weight -10) did not bite: landing-velocity 95th percentile stayed at 2.61 m/s against a 0.3 target.

  Context

  Two structural faults were identified: (1) it penalized the MEAN over sparse events - many soft landings dilute the occasional violent slam, while the damage (GRF peaks, motor peak load) lives in the tail; (2) it fired AFTER touchdown - at 50 Hz evaluation the rising edge is aliased by physics decimation, so the read vz is often the already-decelerated post-impact value: underestimated, and with no shaping gradient before contact. Replacement: continuous penalty while the sole is inside a height gate (h < 0.03 m): relu(-vz - 0.30) - only the excess over an allowed approach speed is penalized (tail only), and gradient exists for several frames BEFORE touchdown. The sole-height computation again subtracts the 0.0585 m link offset ("WALK_DIAGNOSIS 坑#1, 别再踩"); the edge-triggered version was kept as a diagnostic only.

  Change

  feet_landing_vel reformulated: edge-event vz^2 -> in-window relu(-vz - v_ok) with v_ok 0.30 (conservative vs the sqrt(L)-scaled human value ~0.19, to be tightened after passing), h_gate 0.03, weight unchanged -10.

  Outcome

  The failure analysis of the first form was written before the second was trained; the v_ok escalation path (0.30 -> 0.45 if the robot becomes afraid to land) was pre-registered in the risk table.

  Mechanism

  Sparse-event mean penalties optimize the average case while the constraint is a quantile; and any penalty evaluated only at/after a discrete event gives the optimizer no gradient along the approach trajectory that determines the event. A state-gated continuous excess penalty fixes both: it prices only violations and shapes the approach.

  Applies when

  • impact/landing penalties fail to move tail percentiles
  • a penalty is triggered by contact edges at a coarse control rate
  • designing constraint-style penalties for rare violent events

  “罚的是均值路径:上升沿是稀疏事件 … 大量软着陆稀释偶发猛砸;而伤害在尾部 … 罚在触地后:50 Hz 评一次,上升沿被物理 decimation 混叠,读到的 vz 常是撞完已减速的值——既低估,又没有触地前的塑形梯度。”

• Two simulators disagreed 1.8x on one policy's torque demand - four explanations were eliminated with numbers, the surviving suspect was never tested, and neither reading was allowed to cancel the othertorque-disagreement-between-simulators-unresolved

  Hypothesisrecoverysim2sim-gatesim2simactuator-modelingattribution

  When two simulators disagree on a safety-relevant quantity, eliminate the measurement explanations one at a time with numbers, name the survivor as a hypothesis, keep the pessimistic reading binding, and run the direct test (replay one action sequence open-loop through both plants) before the quantity is used to pass a gate for hardware.

  Symptom

  For R3.0, Isaac read hip_pitch torque demand at 75-80% of the limit (PASS); MuJoCo read the same policy at 148-152% (1.5x over the limit).

  Context

  Candidates were eliminated one by one: PD gains (identical, RS06 kp 30 / kd 1.5), the settle window (both skip the first 0.5 s), the statistic (worse-of-two-legs vs per-joint - explains ~15%), self-collision (the no-contact subset still read 152%), sampling (500 Hz peak vs 50 Hz sample - ~9%). About 1.8x remained. The prime suspect - Isaac's implicit actuator (PD solved inside the PhysX integration, chosen to mimic kHz firmware PD) against MuJoCo's 500 Hz explicit PD - was named but untested.

  Change

  The Isaac PASS was recorded as valid for the Isaac plant only; the prescribed decider was an open-loop replay of one action sequence through both plants, compared step by step, needing no training. It was upgraded to a precondition of R3.1.

  Outcome

  R3.1 ran in parallel with, not after, the replay, and the replay never appears as done. By §40 it was "the oldest open account" on the line, to be fed by real-robot logs - which the spec also never records. Meanwhile the 50 Hz sample under-read the peak by 34% as smoothing narrowed the spikes, so Isaac-side readings grew more optimistic exactly when the comparison mattered more.

  Mechanism

  Each measurement artifact explained a slice of the gap; what remained is a plant difference, and an untested plant hypothesis cannot license discarding the pessimistic simulator on a safety-relevant quantity.

  Conflicts

  The spec prescribes the open-loop replay (§23), upgrades it to an R3.1 precondition, then records that R3.1 ran in parallel without it (§24), and lists it as the oldest open account before hardware (§40); nothing through §50 (2026-08-14) records a result. Every later "torque gate PASS" on this line is an Isaac-plant reading plus a MuJoCo check, never a reconciled one.

  Applies when

  • Isaac and MuJoCo (or sim and hardware) report different torques, contacts or slips
  • implicit vs explicit actuator models are in play
  • a gate passes on one simulator only

  “**同一个策略,一侧判 PASS 一侧判超限 1.5 倍。** … 口径项全部扣掉后仍剩 **~1.8×** 没有解释。 … 但**这条没有验证,不能拿它当结论去抵消 MuJoCo 的读数**。 … (做法:拿同一条 动作序列在两边开环回放,逐拍比 τ —— 不需要重训)”

• Before training a one-leg stand the spec named the cheapest cheats - hopping on the support foot, a raised foot resting unloaded, a leg tripod - and gave each a countermeasure and a gate; one still appeared and was caught by exactly those gatesenumerate-cheapest-cheats-before-training

  Observed onceonelegreward-shapingreward-shapinggate-battery

  Before training, list the cheapest behaviours that would satisfy each reward term without doing the task, give each a countermeasure in the reward and a gate in acceptance, and prove the intended behaviour is reachable with a probe - then treat any gate the policy games as evidence about the reward, not the gate.

  Symptom

  The literature's single-leg benchmark reports eight state-of-the-art general policies holding a clean one-leg stand 0 times out of 90 - they survive by sneaking steps and hops - so the task's first adversary was the policy's own cheating.

  Context

  The spec's shape self-check ("what is the zero-cost option?") listed, for the one-foot bucket: the cheapest cheat, a foot resting on the ground without load, countered by a 5 N contact threshold plus positive swing income; the second cheapest, small hops on the support foot to reset balance, countered by a continuous support-air penalty plus a gate of zero support-foot flight segments. The probe that preceded training had already seen a third: early low-lift postures "survived" by pressing the swing foot at 78-95 N, a leg tripod, removed by folding the shank back. The two-foot bucket was checked too: its zero-cost behaviour is ordinary standing, with no odd base state.

  Change

  Countermeasures and gates written before training: swing-contact and support-air penalties, gate 2 (zero swing-foot contact frames above 5 N), gate 3 (zero support-foot flight segments).

  Outcome

  The first run still found the unloaded-foot cheat (a binary reward band gave it no gradient to lift) - and it was caught, by the contact gates and the cross-simulator comparison, not discovered on hardware. The retrained V0 passed all gates 40/40, including zero support-foot flight after the flight detector was corrected.

  Mechanism

  A policy optimizes the reward, not the intent; the cheapest behaviours that satisfy the reward are predictable from the reward's structure, and a gate written for each before training turns a silent cheat into a failed row.

  Applies when

  • designing rewards for balance, contact or "hold still" tasks
  • benchmark policies are known to cheat the task
  • writing acceptance gates for a new skill

  “文献里 8 个 SOTA 通用策略在单脚站基准上 0/90 干净保持， 全靠偷步偷跳活命，这是本任务的第一反作弊对象 … 单脚桶下最便宜的作弊是"脚虚放地上不受力"——接触判定 >5 N 力阈（沿用），配 swing_height_band 正收入拉开。 … 第二便宜是"支撑脚小跳重置"——support_air_penalty 连续罚 + 验收门支撑脚腾空段=0 双保险。”

• A 10 s acceptance episode left 6-7 s of standing to observe - a narrow stance held for that window and split on hardware; a gate cannot see instability slower than its own horizonepisode-length-bounds-what-a-gate-sees

  Observed oncerecoverysim-evalgate-batteryreal-acceptance

  Size the standing phase of an acceptance episode, and its disturbances and floor friction, to what deployment will impose; a pass on a short static window certifies only that window.

  Symptom

  v2_6 passed every simulation gate (success 99.6%, re-falls 0-1%) and then, on the real robot, stood up and slid into the splits several times; prone starts stood and then fell backwards.

  Context

  Acceptance ran 10 s episodes; a ~1-2 s get-up left roughly 6-7 s of static standing on a nominal floor with no disturbance. The narrow stance's lateral margin and the straight-knee stance's lack of any flex buffer are both failure modes that need time, disturbance or lower friction to show.

  Change

  The gap was booked as a known blind spot of the gate ("long-duration standing stability") alongside the task-space stance criterion; later rungs added MuJoCo friction sweeps at mu 0.4 to every checkpoint scan.

  Outcome

  The spec through §50 records the blind spot but no longer standing window or disturbance row in the recovery acceptance itself.

  Mechanism

  An acceptance episode observes only the dynamics that unfold within its horizon under its conditions; slow drifts and disturbance-triggered failures are outside it by construction.

  Applies when

  • a policy passes sim gates and fails on hardware after a delay
  • acceptance episodes are short relative to deployment use
  • stability is judged without pushes or friction variation

  “**sim 门为什么没逮住**:10 s episode 起身后只站 ~6-7 s,静态窗口内窄站距 撑得住;真机站立时长/扰动谱在门口径之外 —— 长时站立稳定性记为口径缺口。”

• A frame-history observation under zero DR memorizes the trainer's plant fingerprint - the estimator must see variation to learn estimationhistory-obs-needs-plant-variation

  Mechanism understoodomniobservation-designobservation-honestydomain-randomizationsim2sim

  If the observation carries history (stacked frames, RNN), keep at least minimal plant variation (gain/latency jitter) on from the first iteration - "nominal first, robust later" is structurally invalid for estimator-bearing contracts.

  Symptom

  omni_s1 (fresh 215-dim contract with a 5-frame history window, trained with DR fully off): training all green, yet the MuJoCo gate scored 0/20 on all eight doors - falls within 2 s, seven checkpoints, not one transferred.

  Context

  The history window exists precisely to let the actor implicitly estimate line velocity and actuator dynamics (the actor is denied base_lin_vel by observation honesty). Under a constant plant that implicit estimator has nothing to estimate - it learns the trainer's exact response fingerprint instead, and any other simulator's micro-differences are out-of-distribution: "5 帧窗按设计就是隐式估计器, plant 恒定时它学到 Isaac 精确响应的指纹". The planned "nominal-first-robust-later" staging was declared STRUCTURALLY incompatible with history observations: "估计器要见过变化才学估计, 否则学背诵" (an estimator must see variation to learn estimation, otherwise it learns recitation). Honest confound note kept: this is mixed with "zero DR does not transfer, period" - but both attributions prescribe the same fix, so no control was run.

  Change

  S1.1: minimum actuator jitter turned on from day one - kp/kd +/-10%, latency 0-1 frame (friction/COM/mass still nominal, no push - those stay for the S2 ladder).

  Outcome

  Transfer restored: survival 0/20 -> 20/20, speed 19/20, foot distance 20/20 (remaining failures moved to gait quality, a different disease); the staging doctrine was amended - history-carrying contracts never train under a frozen plant.

  Mechanism

  A recurrent/history channel fits whatever temporal structure minimizes loss; with a deterministic plant the cheapest structure is the plant's own impulse-response signature, yielding features that are simulator-specific rather than physics-general. Plant variation forces the channel to carry state-estimation features that transfer.

  Conflicts

  Attribution is explicitly confounded with the simpler "zero DR never transfers" reading ("与「零 DR 本身就不迁移」混杂 … 两种归因处方相同, 不做对照") - the source chose not to spend a control run separating them.

  Applies when

  • adding frame stacking or recurrence to an actor observation
  • a nominal-plant policy fails a cross-simulator gate within seconds
  • planning DR staging for a new contract

  “frame_hist × 零 DR = plant 指纹过拟合——5 帧窗按设计就是隐式估计器, plant 恒定时它学到 Isaac 精确响应的指纹, MuJoCo 的微小差异即 OOD, 2 s 内摔, 七个 checkpoint 无一迁移。「先标称后鲁棒」的分段与历史观测结构性冲突:估计器要见过变化才学估计,否则学背诵。”

• Real robot walked at half the sim clock for two generations - resolved by racing a reward-side and a plant-side evidence line, not by guessingperiod-doubling-evidence-race

  Observed oncewalkattributionattributionactuator-modelingplant-calibrationprocess

  For a hardware-only pathology, refuse to guess: pre-register one probe per side of the sim2real boundary (can the reward mechanism change it on hardware? can fitted plant parameters reproduce it in sim?) and let the first positive result direct the next version.

  Symptom

  The number-one sim2real gap: on hardware v6/v7 stepped at 1.23-1.32 Hz - almost exactly half the 2.50 Hz gait clock they were trained and simulated at; sim never reproduced it, two generations running.

  Context

  Instead of committing training budget to a guess, v8 pre-registered two mutually controlled evidence lines and kept the clock OUT of the training variables: (a) reward-side - if the v8 saturation fix revives joint_pos_ref (the term that pins the gait to the clock), re-run hardware and see whether frequency returns to 2.5 Hz (hypothesis: v7's frozen actions meant NO reward was pinning the gait to the clock, and the real plant - with armature and friction making high frequencies expensive - slid down to the leg's pendulum natural frequency ~1.1 Hz); (b) plant-side - record suspended joint data (fit_actuator), fit armature/friction, load the fitted values into sim2sim and see whether the 1.25 Hz reproduces IN SIM. Decision rule fixed in advance: "谁先给出阳性结果谁定 v9 的方向 (奖励侧 vs plant 侧)" - whichever line goes positive first sets the next version's direction.

  Change

  Period-doubling excluded from the v8 change set; both diagnostic lines scheduled in parallel as non-blocking work; frequency reported factually in acceptance with no pass/fail attached ("倍周期是否消失 不设判定,它是 §9 的关键证据").

  Outcome

  The gap was routed into a decisive-experiment structure rather than a speculative retrain; the plant-side line pointed at exactly the unmodeled armature/friction that were later measured and installed as the plant baseline. Resolution (era-2c full-plant retest): the family had TWO causes - v8's low-speed period-doubling vanished once measured armature+friction were installed (1.30 -> 2.50 Hz, bifurcation-edge machine sensitivity), while v7's stood untouched at 1.20 Hz (saturation-freeze-driven policy property) - both evidence lines paid off, one per case.

  Mechanism

  A behavior appearing only on hardware has candidate causes on both sides of the sim2real boundary; changing training to fix it tests only one side per expensive cycle. Two cheap parallel probes - one intervening on the reward mechanism, one making sim reproduce the real behavior - localize the cause to a side before any training money is spent, and sim-reproduction of a real pathology is itself the strongest form of plant validation.

  Applies when

  • a gait pathology appears on hardware but never in any simulator
  • deciding whether a sim2real gap is reward-side or plant-side
  • tempted to change the gait clock/reward to chase a hardware symptom

  “倍周期(真机 1.23~1.32 Hz ≈ 时钟一半,v6/v7 连续两代;sim 从不出现):两条证据线互为对照——(a)… 真机重跑看频率是否回 2.5 Hz(假说:v7 没有任何奖励把步态钉在时钟上,真机 plant 有 armature/摩擦、高频贵,自由滑落到复摆自然频率 ~1.1 Hz);(b)真机吊挂录 fit_actuator.py … 看能否在仿真里复现 1.25 Hz。谁先给出阳性结果谁定 v9 的方向。”

• Fall recovery was defined as the whole chain - any fallen pose, a stable stand, a clean hand-back to walking - and built as a second policy behind a deploy-side switch, not folded into the walking PPOrecovery-two-policies-and-a-state-machine

  Observed oncerecoveryprocessprocesscontract-freezereal-acceptance

  Define a recovery skill by the whole chain it must complete, including the hand-back to the next controller; if it is built as a separate policy, make the switching logic and its handoff contract a deliverable of their own, and keep the recovery observation contract a subset of the locomotion one so a unified policy stays possible later.

  Symptom

  A walking robot that falls needs a human to stand it back up. The design question on 2026-08-09 was whether to teach getting up inside the existing omni walking policy or beside it.

  Context

  The user set the goal as "any fallen pose -> stand up alone -> stand stably", and the spec named the real difficulty as the full chain fall -> recovery -> stable stand -> correctly initialised walking history and clock -> walking, making the deploy state machine a first-class deliverable. A unified single policy had a real-robot precedent (arXiv:2605.18611, a state-dependent gate near 37 deg tilt) but was deferred until a recovery policy and an omni policy were each reliable. The line ran on its own branch and worktree with every walk/stand/omni/run config path untouched. The development path copied the G1 learned get-up logic (arXiv:2502.12152): first find any feasible get-up (ugly accepted), then add smoothing, torque and real-robot constraints. The recovery contract kept the base 45-dim observation (command slice held at 0, no gait phase, no frame history - their reasons do not apply to a skill without a clock or a velocity task), so it stays a prefix of the 215-dim omni contract and a later merge is not foreclosed.

  Change

  Two policies and a deploy-side switch instead of one retrained walking policy; recovery got its own minimal contract (45 dims, full-range action, later the beta-anchored profile) and its own acceptance battery.

  Outcome

  The split held for the whole line: on 08-14 deploy_policy gained a second (PolicyIO, ONNX) pair behind --recovery-policy, each loaded under its own manifest contract, and the runbook runs stand_v1b or omni_c4_ff800 as the locomotion side with recovery_v3_1p1c. The literature scan of 08-10 found that every verified get-up implementation deploys one end-to-end policy (or softly gated experts) and stages only on the training side - so the runtime state machine here is the walk/recovery switch, not a staged get-up.

  Mechanism

  A separate policy keeps each reward table single-purpose and lets a proven walking lineage stay byte-frozen; the cost moves to the handoff, where every piece of state one policy leaves behind (history, clock, last action, command) must be reset for the other.

  Applies when

  • adding fall recovery or get-up to a robot that already walks
  • choosing between one unified policy and a switched pair of policies
  • designing the observation/action contract of a secondary skill

  “先做 recovery policy + omni policy 两个策略,部署侧状态机切换;不把 recovery 硬塞进现有 omni PPO。 … 任务定义:**任意跌倒姿态 → 自己站起来 → 稳定站立**。真正的难点不只是"起身", … omni walk**(§6 部署状态机是本 spec 的一等公民,不是附录)”

• A get-up policy righted itself and sat - three terms paid the seated pose 84% of the return, and the only shaping term that could tell sitting from standing was an exp kernel outputting 5e-5seated-basin-dead-exp-kernel

  Mechanism understoodrecoveryreward-shapingreward-shapingattribution

  When a policy parks in a degenerate posture, tabulate what each reward term pays that posture against the target (watch contact terms that reward touching rather than bearing load) and evaluate every exp kernel at the error actually observed; a kernel narrower than the real error is switched off, and widening it is a one-variable repair that adds nothing new.

  Symptom

  R0 converged by iteration 700 and gained 1.7% over the next 2,300; success 0.0% in all four fall categories. Three of four success conditions passed (tilt median 1.0 deg, both feet in contact 99.6%, angular rate low); height passed 0.6% (median 0.204 m against 0.326). The robot knelt in a W-sit: hip yaw +/-47 deg, knees folded to 92% of the hard limit, shins flat, pelvis on the ground, torso vertical.

  Context

  Minimal reward table: upright (1-g_z)/2 +2.0, base_height linear progress +1.5, stand_pose exp(-||q-q_stand||^2/std^2) x upright gate +1.0 with std 1.0, still +0.5 and feet_on_ground +0.5 both x the upright gate, plus regularizers. The upright gate is a hinge that opens below 30 deg of tilt. The pre-registered fallbacks were then checked against the measured state: tightening the tilt gate was falsified (tilt was already 1.0 deg); a success bonus contradicted the spec's own no-cliff-bounty rule; narrowing the categories was useless (all four converged to the same pose); raising init noise was too weak for a basin this deep. Only a half-rise intermediate state addressed it, and a cheaper repair existed.

  Change

  R0.1 (user decision, single variable): stand_pose std 1.0 -> 3.0. Not a new term and not a bounty - repairing a declared term that was numerically dead. The two runs' logged env.yaml differ in log_dir and std only.

  Outcome

  R0.1 58.2% overall (R0 0.0%): supine 91.5%, side 82.2%, mid 55.9%, prone 0/156; knees fully straight; ||q-q_stand||^2 9.99 -> 0.91 and the stand_pose term 4.6e-5 -> 0.90; get-up ~1 s, no re-falls, the curve still rising at the 3,000-iteration cap. Prone stayed at zero and needed a different fix (see prone-dead-end-is-foot-placement).

  Mechanism

  Sitting earned upright 1.98/2.0, still 0.43/0.5 and feet_on_ground 0.46/0.5 - 3.0 of a 3.57 per-second return - because feet_on_ground asked for contact, not load. The only terms separating sitting from standing were base_height (+0.70/s for standing) and stand_pose, whose kernel at the real 9.99 rad^2 error (75% of it in the two knees) was exp(-9.99) = 4.6e-5 with a gradient near 1e-4. Standing up meant risking 3.0/s to gain 0.70/s while unfolding knees at 92% of their limit under load. With std 3 the same term is exp(-9.99/9) = 0.33 - a live gradient, three quarters of it on the folded knees.

  Applies when

  • a policy converges early to an upright but low, seated or kneeling pose
  • a posture-matching exp term reads ~0 in the training logs
  • contact-based rewards saturate while the task metric does not move

  “**关键:`feet_on_ground` 只问"触地"不问"承重", 跪坐时双脚确实贴地,照样满分。** 三项 3.0/s = 总回报 3.57/s 的 84%。 … **exp(−9.99) = 4.6e-5** —— 权重 1.0 的项实际输出 5e-5、梯度 ~1e-4, **不是"还没学会",是数值上根本不存在**。 … **R0.1 决定(用户 2026-08-09 定,单变量)**:`stand_pose` 的 `std` **1.0 → 3.0**。 不是加新奖励、不是悬崖悬赏,而是**修复一个已声明但数值失效的项**”

• The deploy-side walk/recovery switch - into recovery at tilt > 65 deg held 0.3 s, back at tilt < 15 deg with angular rate < 1 rad/s and straight knees held 1 s, a 15 s timeout, last action cleared both ways - and the handoff steps the design required are only partly implementedwalk-recovery-fsm-handoff

  Observed oncerecoveryreal-deployreal-acceptancecontract-freezeprocess

  Specify a deploy-time controller switch as hysteretic, time-filtered predicates the robot can measure (proxy what it cannot, e.g. straight knees for height), a timeout that ends in a safe stop, and a complete handoff (history, clock, last action, command ramp) - then test that the code performs every handoff step, because the design document is not the implementation.

  Symptom

  With a recovery policy and a locomotion policy as separate networks, the robot needs a switch: when is it "fallen", when is it "up", and what state must be reset so the next policy does not act on the previous one's history.

  Context

  The 08-09 design: enter recovery when fallen (tilt > 55 deg or height < 0.60 x 0.384 m) for 150 ms, leave for a stand-hold when upright (tilt < 12 deg, height > 0.85 x 0.384 m, feet steady, |omega| < 0.8) for 400 ms - wide entry, strict exit, hysteresis - then a mandatory handoff trio before walking resumes (reset the walking policy's observation history, restart its phase clock at 0, clear its previous action and latency buffer) and a command ramp instead of a jump. The 08-14 implementation in deploy_policy (--recovery-policy): each policy under its own manifest contract (walk: nominal + scale; recovery: beta-anchored), the same rl_default gains, the tilt cutoff disabled; RECOVERY at tilt > 65 deg for 0.3 s; LOCO again at tilt < 15 deg and |omega| < 1 and knees straight (< 0.35 rad) for 1 s - the robot's computer has no height estimate, and straight knees stand in for height so a V3.0-style upright kneel cannot pass as standing; RECOVERY longer than 15 s ends in a safe stop; last_action cleared on both switches; command forced to 0 during RECOVERY; power scaling applies to LOCO only.

  Change

  An open account was written down with it: the recovery end state (0.355 m stance, hip yaw -/+27 deg) is outside the walking policy's training start distribution, so the first test must use stand / zero command as LOCO, and the long-term fix is to widen the walking policy's initial states rather than bend recovery's stance to suit walking.

  Outcome

  The spec records only a successful compile (py_compile); the hang test was left to be done on site. The operator runbook carries the three-step procedure (hang with stand as LOCO, mat and push, then omni walk as LOCO) but no outcome.

  Mechanism

  Two policies trained separately each assume their own history, clock and last action; a switch that carries any of them across feeds the next policy a state it never saw - the design called this "the walking policy seeing a ghost history".

  Conflicts

  The 08-09 design requires resetting history, clock and previous action plus a command ramp; the 08-14 implementation records last_action clearing and a zero command during recovery; the one-leg spec of 2026-09-14 lists the handoff hygiene as specified but not implemented - reset_history() is called by nothing (a 215-dim policy would carry four frames of pre-fall history), the phase clock is not zeroed, and there is no command ramp back to LOCO. No hardware run of the FSM is recorded in either source.

  Applies when

  • switching between separately trained policies on hardware
  • a policy with history or phase observations is re-enabled mid-run
  • the robot lacks a sensor the switching criterion was designed around

  “**判据**:进 RECOVERY = 倾角 >65°(`--fall-tilt-deg`)持续 0.3 s;回 LOCO = §5 真机可测子集:倾角 <15° ∧ |ω|<1 ∧ **膝直 <0.35 rad(NX 无高度观测, 高度门用膝直代理 —— 防 V3.0 型"跪坐但直立"误判)** 持续 1 s (`--recover-hold`);RECOVERY 单次 >15 s(`--recovery-max-time`)安全停。 … **切换卫生**:两向切换 last_action 清零;RECOVERY 态 cmd 强制 0”

• The recovery line's real-robot verdicts live in three places that disagree - the spec's "fairly stable, first real stand-up" for v2_6, an undated runbook note that only v3_1p1c works, and a first run whose details were never recordedwrite-hardware-verdicts-back

  Observed oncerecoveryreal-deployreal-acceptanceprocessattribution

  A hardware verdict is a dated entry in the authoritative ledger - policy file and stamp, gain profile, floor, battery, tries, log file, what was seen - written back the same day; a note in a command file is a pointer, not a verdict, and a newer verdict that contradicts an older one must say so.

  Symptom

  Asked "which recovery policy works on the real robot", the sources give different answers, and none of them carries the conditions of the test.

  Context

  08-09: the first real run was stopped as violent and dangerous; which ONNX, which gain profile and whether a log existed were marked "to be recorded" and never were. 08-11: v2_6 was "fairly stable", the line's first real get-up, with splits after standing; v2_5b's result and both CSVs were "to be reported". 08-14: v3_1p1c was stamped and pushed, with "the real first test still needs the user present"; the spec records no hardware result for it. The operator runbook (undated) puts above the v2_6 and v2_5b floor commands the note that none of the recovery policies below work, only recovery_v3_1p1c - a verdict never written back into the spec, with no date, floor, battery, number of tries or log attached.

  Change

  None recorded in the sources; this card records the gap.

  Outcome

  The line's authoritative record ends with v3_1p1c as the product awaiting its first real test, while the operator's note implies it is the only one that works and that v2_6 (recorded as a success) does not.

  Mechanism

  Verdicts given at the robot travel by word of mouth and command-file comments; without a record carrying the conditions, a later reader cannot tell a changed verdict from a changed floor, battery or stack.

  Conflicts

  §43 (2026-08-11) records v2_6 as the first successful real get-up ("fairly stable"); the undated runbook says every recovery policy except recovery_v3_1p1c does not work; §49 (2026-08-14) says v3_1p1c's first real test was still pending. The runbook's claim has no date and was never written back to the spec, so it cannot be ordered against §43.

  Applies when

  • choosing which policy to deploy from an operator's notes
  • a hardware session ends without a written result
  • two documents disagree about what worked on the robot

  “下面的recovery都不行 只有recovery_v3_1p1c.onnx”

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