Training Coach
Doctrine
A report may cite any of these as doctrine-N.
doctrine-1Contract freeze and fingerprint disciplineThe policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.
Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).
Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.
doctrine-2Attribution by resolved training params - never eval-override knobsCapability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.
Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).
Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.
doctrine-3PASS gates become constraints; FAIL gates become objectivesOnce a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.
Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.
Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".
doctrine-4One variable per ladder rung - counted against what the checkpoint sawA rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.
Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.
Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.
doctrine-5Pre-register risks, readings, and stop criteria before the ladderBefore a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.
Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).
Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.
doctrine-6Plant parameters are measured, never inventedEvery plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.
Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).
Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.
doctrine-7Sim2sim gate before sim2real - under deployment conditionsEvery checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).
Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).
Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.
doctrine-8Observation honesty - the actor's inputs are a hardware contractThe actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.
Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).
Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.
doctrine-9Reward economics are audited in realized currencyReward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.
Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).
Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.
doctrine-10The zero-cost option must be the desired behaviorFor every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.
Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).
Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.
doctrine-11Measurement discipline: independent referees, signs, distributionsA disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.
Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).
Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.
doctrine-12The deployment pipeline is plantIrreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.
Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).
Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.
doctrine-13DR budget is finite; its distribution is the measured supportRobustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.
Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).
Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.
doctrine-14Gates measure what hardware feels: posture, margins, stripped assistsAcceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.
Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).
Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.
doctrine-15Fork and root selection: recoverability, maturity, frozen rewardsChoose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.
Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).
Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.
doctrine-16Curricula: verified engagement, lineage counters, disease-phase gatingAutomatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.
Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).
Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.
doctrine-17Probe before training: feasibility first, hypotheses in tablesAfter two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.
Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).
Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).
doctrine-18External advice is recomputed locally; values transfer as ratiosEvery external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.
Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).
Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.
doctrine-19Hardware sessions are scripted experiments, not tuning sessionsReal-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.
Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).
Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.
doctrine-20Close questions in writing; restart when the debt is structuralAudited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.
Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).
Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.
doctrine-21Name the quantity in the space it lives inA goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.
Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).
Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.
doctrine-22Continuation needs a live gradient; a release is chosen by a scanContinue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.
Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).
Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.
Experience cards
25 cards tagged actuator-modeling.
action_rate weight is the sim2real bandwidth knob - re-tune it whenever a rate limiter is removed
action-rate-weight-vs-bandwidthSet action_rate weight relative to real actuator bandwidth, and re-tune it any time another smoothing/limiting element (filter, slew limiter, gain) changes - reward weights are load-bearing parts of the actuator model.
Symptom
With a low action_rate_l2 weight the policy learns fast actions; the unmodeled part of the actuator response is then excited hardest, and sim2real "直接崩" (collapses outright). With too high a weight, actions become so slow the robot cannot maintain balance.
Context
The reference developer called action_rate_l2 the single most important reward for transfer, with side-by-side video evidence that the high-penalty, slower policy is clearly better on hardware. Lucen context: the team had just removed the SOFT_SPD=1.0 velocity limiter, which had been an implicit actuator-bandwidth constraint - leaving action_rate as the only remaining constraint on action speed.
Change
Decision recorded: after removing SOFT_SPD, re-evaluate the action_rate weight rather than keep the old value, since its effective role changed from "additional smoother" to "sole bandwidth constraint".
Outcome
Logged as a priority follow-up ("重新评估 action_rate 权重 - 拆掉 SOFT_SPD 之后这一项的作用变了"); the failure mode it guards against is training high-frequency actions the real actuators cannot track.
Mechanism
Slower actions stay inside the frequency band where the ideal-PD sim actuator and the real actuator agree; fast actions probe the band where unmodeled delay, inductance, and bandwidth limits dominate, so model error is amplified in exact proportion to action speed. Any removed external rate limit transfers that constraint's entire job onto the action_rate penalty.
Conflicts
The low/high tradeoff evidence is the external developer's report (with video); the Lucen-side entry is a pre-registered risk and decision, not yet an on-robot A/B at the time of writing.
Applies when
- removing or adding an action filter, slew limiter, or low-level speed cap
- real robot shows high-frequency chatter or overheating absent in sim
- tuning smoothness rewards before a hardware deployment
“权重低 → 动作快 → 执行器模型不准的部分被放大，sim2real 直接崩 / 权重高 → 动作慢 → 好迁移，但可能慢到无法维持平衡 … 我们刚拆掉 SOFT_SPD=1.0 的限速器，等于把执行器带宽约束整个移除了。action_rate 惩罚现在是唯一还在约束动作速率的东西，需要重新评估权重”
Experience.md § action_rate_l2 是他认为最关键的 reward (lines 61-70) Ideal PD is not enough - add a delay buffer and fit armature/friction/delay per joint
actuator-delay-buffer-fittingNever ship ideal PD to hardware: add a measured delay (in control steps) and per-joint armature/friction fitted from step and sine responses, and treat remaining actuator mismatch as your standing largest sim2real residual.
Symptom
Standard ideal PD actuator model transfers poorly; sim assumes targets take effect instantly and joints reach arbitrary acceleration.
Context
A developer with a successful on-hardware Isaac Lab biped modified the actuator model in two ways and calibrated it against the real robot: step-response plus sine-sweep tests (positive step, negative step, sine tracking), overlaying sim curves on measured curves and hand-tuning.
Change
(1) Delay buffer: action targets take effect after a uniform 6 time-step delay on all joints; (2) acceleration limiting so the actuator cannot reach arbitrary acceleration; (3) per-joint fit of armature / friction / delay - different joints genuinely needed different values.
Outcome
Hip joints fit worst, knee best; the developer rated the result "not perfect, the best I could do" and still listed actuator-model improvement as next work - i.e. even the fitted model remained the dominant residual.
Mechanism
Real actuation is a lagged, bandwidth-limited system; a delay buffer and acceleration cap are the two cheapest structures that reproduce its phase and magnitude response. Per-joint differences come from differing load, wiring, and friction states, so a single global constant underfits.
Applies when
- actuator model in sim is ideal PD with no delay
- step-response of real joint visibly lags or overshoots the sim's
- budgeting which sim2real gap to attack first
“标准 ideal PD actuator 不够用，他改了两处：延迟缓冲：目标不是立即生效，全部关节统一 6 个 time step 延迟 / 加速度曲线：执行器不能瞬间达到任意加速度 … 用 armature / friction / delay 三个参数逐关节拟合，标定方法是阶跃响应 + 正弦扫描 … 髋部关节偏差最大，膝关节最好。”
Experience.md § 执行器建模 —— 最值得抄的一条 (lines 50-59) Armature must be N^2 x rotor inertia, never 0 - measure it no-load
armature-n2-rotor-inertiaEvery geared actuator carries N^2 * I_rotor of reflected inertia at the joint; set armature from a no-load measurement, never leave it 0 and never guess it.
Symptom
Sim joints accelerate more easily than real joints; old MJCF had armature = 0 (rotor reflected inertia entirely unmodeled), a systematic sim2real gap on every joint.
Context
Original hand-written MJCF plant used armature 0. The team derived and then measured the correct value: torque needed at the rotor is I_rotor * N * alpha; after the N:1 gearbox the output shaft "feels" an extra N^2 * I_rotor of inertia. With a 9:1 reduction that is an 81x amplification of the rotor inertia, far too large to ignore.
Change
Set per-motor armature from no-load (motor out of the robot) measurement instead of 0: RS06 = 0.0070 kg*m^2, RS02 = 0.0032 kg*m^2, RS00 = 0.0015 kg*m^2. Landed together with measured friction as the first fully-measured plant parameter set.
Outcome
Plant parameters "第一次全部来自实测" (first time all from measurement); became the frozen plant baseline for all subsequent training generations.
Mechanism
Reflected inertia scales with the square of the gear ratio: the rotor spins N times faster than the joint, so its kinetic energy (and the torque needed to accelerate it) appears N^2 larger at the output. Omitting it makes simulated joints unrealistically fast/light, so policies learn action rates the real actuator cannot deliver.
Applies when
- building or auditing a simulation plant model for a geared/QDD actuator
- sim policy moves joints faster or snappier than the real robot can
- MJCF/URDF review shows armature or rotor inertia set to 0 or a default
“armature 转子反射惯量有问题 在sim里面一定要处理 不能是0，空机测试。转子处需要的力矩 = I_rotor × N × α 经减速箱放大 N 倍后 = N² × I_rotor × α 所以输出轴"感觉到"多了一个 N² × I_rotor 的惯量。 这就是 armature。… 关键是那个平方。减速比 9:1 就放大 81 倍。”
Experience.md § # armature 转子反射惯量有问题 (line 9) Anchoring the action on the measured joint angle (target = q + beta*a), with a beta curriculum down to tau_limit/kp, bounded torque by construction, removed the re-falls and later stood the robot up on hardware
beta-anchored-action-targetFor large-motion skills on position-controlled actuators, bound the action relative to the measured joint angle with a per-joint authority of tau_limit/kp, curriculum the authority down from full range, keep the curriculum state out of the observation and pin acceptance at the deployed authority - and make the deployment code refuse to run the anchored contract without a measured q.
Symptom
The V0 full-range absolute action produced violent targets; the V1 command-anchored rate limit made standing oscillate. Both failure modes came from how the action becomes a target.
Context
V2.0 (user approved, from scratch): BetaAnchorJointPositionAction, target = q_measured + beta_j(m)*a, memoryless per step. beta_j(m) = floor + m*(beta0 - floor), beta0 = the contract half-range (m = 1 reproduces V0 authority), floor = min(tau_limit/kp, beta0): hip_pitch 1.309 -> 0.40, knee 1.047 -> 0.40, hip_yaw -> 0.917, the other joints unchanged - the tightening lands exactly on the joints the V0 torque account convicted. m drops 0.1 per step when a standing-share EMA exceeds 0.35. beta is NOT in the observation, so the 45-dim contract is untouched; acceptance is pinned at m = 0 because the Python curriculum state is not saved in the checkpoint. The deployment chain got a new profile (recovery_v2: action_anchor current_q, explicit per-joint beta written into the contract, independent of the gain profile), and policy_io raises if q is missing rather than silently falling back to the absolute contract; the old profile's check reproduced its pre-change deviation bit for bit.
Change
New action term and beta curriculum; later the RS06 floor was lowered 0.40 -> 0.30 -> 0.25 (kp*beta 7.5 N*m) and the stamped deployment profile was synced to 0.25.
Outcome
First acceptance at m = 0 (v2_0b): re-falls 0% in every category, the torque gate passed for the first time on the line (worst 69.9%), knee jitter 0.004; supine 98.8 / side 88.8% with prone and mid still failing (fixed by the conditional pull curriculum). MuJoCo showed demand at or under the limits (hip_pitch 11.7/12 against V0's 26.8). Lowering beta cut impact (hip_pitch demand 9.7 -> 8.5 N*m) but barely slowed the get-up - it had become coordination-limited. Enabling the policy moves the target only +/-beta around the current pose, so there is no homing fling; the 08-11 real get-up and the later v3_1p1c both run on this contract.
Mechanism
kp*beta caps the proportional torque in a single step with no build-up delay and no memory, giving both a hard impact bound and full balance bandwidth.
Applies when
- a skill needs full joint range but hardware torque limits are low
- absolute position targets cause impacts or saturation
- changing the action semantics of a contract that deployed policies share
“**动作项** `BetaAnchorJointPositionAction`:`target = q_实测 + β_j(m)·a`, 逐步无记忆 … **Play/验收钉 m=0(= floor = 部署档)**:python 课程状态不进 checkpoint, Play cfg 显式 `beta_m_start=0` … 判读:**结构赌注兑现** —— 站姿零再摔 + 力矩账首过(kp·β 封顶按构造)”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §33 V2.0 预注册(2026-08-10,用户点头开工):β 锚定动作空间,从零训 Model CAN polling skew - joint observations are 6-9 ms stale by read order
can-timing-skew-modelingIf joints are read sequentially over a shared bus, reproduce the per-group observation staleness in sim (or randomize it over the measured range) - synchronous observations are a privileged fiction.
Symptom
Policies trained with synchronous joint observations degrade on hardware where motors are polled sequentially over CAN - hip data is already 6-9 ms old by the time ankle data arrives.
Context
Menlo's core sim2real finding on a leg platform of almost identical mass to Lucen's. CAN is a sequential bus: one poll cycle reads motors in a fixed order, so the observation vector mixes timestamps. Lucen runs 6:6 motors on a dual CAN split, so the problem transfers one-to-one.
Change
Explicitly model CAN timing skew in sim: give the joint groups different observation delays matching physical read order. Menlo went further - running real firmware in the loop with a motor simulator between MuJoCo and firmware injecting 0.4-2 ms uniformly distributed delay.
Outcome
Reported by the reference team as their core sim2real enabler on a same-scale platform; recorded in Lucen's experience log as directly applicable ("这个问题一模一样").
Mechanism
A policy exploits any cross-joint temporal coherence present in training observations; when hardware breaks that coherence per bus position, the learned feedback acts on inconsistent state estimates, injecting phase error exactly at the control bandwidth.
Conflicts
Second-hand episode: outcome numbers are the reference team's report, not a Lucen-run experiment; Lucen adopted the requirement but the corpus has no Lucen A/B of skew-on vs skew-off.
Applies when
- robot polls actuators sequentially over CAN/RS485 or similar shared bus
- sim2real degradation appears as jitter or oscillation not seen in sim
- designing the observation/delay model before a training run
“电机走 CAN 是顺序轮询的，髋部电机的数据到踝部电机上报时已经陈旧了 6-9 ms，他们直接在仿真里显式建模了 CAN 时序偏斜，按读取顺序给三组关节不同的观测延迟。… 注入 0.4–2 ms 的均匀分布延迟。你们是 6:6 双 CAN 分总线，这个问题一模一样”
Experience.md § 执行器 + 时序建模 (line 6) Tightening the bridge's rate limiter under an unchanged policy cut torque peaks 30-50% and made other things worse - the policy cannot see the limiter, keeps commanding and winds up; a deploy-side limiter is a safety net, not a cure
deploy-rate-limiter-windupA rate or torque limiter added at deployment lowers peaks but the policy still commands as if unconstrained (saturation, windup, new contacts); use it as a safety net mirrored in evaluation, and put the constraint where the policy can learn around it.
Symptom
After the violent first real-robot get-up, the cheapest candidate fix was to tighten the bridge's slew (rate) limit for the recovery policy without retraining.
Context
Probe on R3.1 in MuJoCo (5 categories x 3 seeds, mu 1.0), monkeypatching the limiter with no repository change: TIGHT = RS06 4.0 / RS02 3.0 / RS00 2.0 rad/s (about 0.08/0.06/0.04 rad per policy step) against the current vel_limit setting.
Change
The probe decided the role of the limiter rather than a deployment.
Outcome
Success 14/15 -> 12/15; get-up median 2.35 -> 3.53 s (max 9.30); torque demand peak median hip_pitch 164% -> 111%, knee 166% -> 86%; action saturation still 100%; leg-leg contact 558 -> 860 frames. The limiter was kept only as a real-robot safety net (mirrored into sim2sim evaluation); the cure moved into training - where the next lesson was that a limiter anchored on the last command is itself an integrator (slew-anchor-is-an-integrator).
Mechanism
A policy that never trained with the limiter keeps issuing the targets it learned; the limiter clips them, the target window runs ahead (windup), and the robot follows a trajectory the policy never evaluated.
Applies when
- a trained policy is too violent on hardware and a quick deploy-side fix is tempting
- adding slew, torque or velocity limits in a bridge or firmware
- evaluation and deployment use different limiter settings
“判读:**链路侧收紧立等可取地把 τ 峰值砍 30~50%,但成功率掉、饱和率仍 100%、 腿-腿接触反升** —— 策略感知不到限速器,目标窗口继续狂奔。⇒ 收紧 slew 只配当 **真机侧安全网**(必须同步进 sim2sim 口径,基础设施现成),**不配当治法; 治法必须进训练**。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §26 探针:收紧桥层 slew,r3_1 不重训直接测 A DR tail the robot never has is pure cost - stage deterministic plant levels instead of one wide uniform
dr-tail-plant-continuationSet every DR range from the measured deployment distribution and cut tails that hardware cannot produce; when an axis changes the controller's character (delay, major gain regimes), prefer staged deterministic levels with gates over one wide uniform.
Symptom
Two consecutive lineages (s1e, s1f) trained under uniform latency DR (0, 0.06 s = 0-3 frames) both converged to drag-glide gaits - buying survival under heavy delay by giving up swing (3.6 mm) - even though the real pipeline never exceeds ~2 frames.
Context
The account: roughly 1/3 of training quality was spent on the >2 frame tail that hardware never presents ("uniform 尾部 ~1/3 训练质量 花在真机不出现的 >2 帧上"). The deeper reading came from the user: uniform 0-3 frames is not merely tail-heavy - it "把性质不同的控制系统 混进同一 PPO batch" (mixes qualitatively different control systems into one PPO batch); a 0-frame and a 3-frame plant demand different controllers, and one policy trained on the mixture serves neither. The S2 v2 ladder therefore redefined latency "从「随机化参数」重新定 义为 actuator/control plant 的一部分": deterministic FIFO levels, staged 1 frame then 2 frames (lo=hi so fractional interpolation degenerates to exact N frames, synonymous with the harness --delay N), each level gated by the fixed acceptance battery - a plant continuation, not a randomization.
Change
Latency DR replaced by staged deterministic levels covering the measured 1-2 tick reality with no tail; each stage a separate continuation rung with the standard gate and rollback.
Outcome
The s2_lag1 rung showed the clean-signal benefit immediately (survival 20/20, heading 6x recovery) with the swing cost booked honestly (21 -> 12 mm, half-pass, ladder paused for adjudication); the drag-glide attractor from uniform tails did not recur.
Mechanism
DR asks one policy to cover a plant family; when part of the family is fictitious, the policy pays real capability for fictitious robustness, and when family members demand structurally different controllers, gradient averaging produces a compromise controller optimal for none. A measured, discrete plant set matches the actual deployment support and keeps each rung's training signal coherent.
Applies when
- policies converge to degenerate gaits that buy worst-case survival
- a DR range extends well past the measured hardware range
- choosing between wide randomization and a staged ladder on an axis
“两轮实证(s1e/s1f)宽尾延迟 DR 逼出拖地滑行 … uniform 0~3 帧不止尾重,而是把性质不同的 控制系统混进同一 PPO batch;1→2 帧确定性分级 = plant continuation,训练信号干净得多—— latency 从「随机化参数」重新定义为 actuator/control plant 的一部分。”
train/OMNI_V0_SPEC.md § 4. v2 阶梯 (2026-08-07 用户定) Three hardware accounts locked the run design point - and the knee's real speed ceiling is tau_limit/kd, not the firmware limit
feasibility-accounts-lock-design-pointBefore opening a dynamic-gait training line, compute the full account set - tau_limit/kd effective speed ceilings, joint ROM under the intended reference geometry, and thermal RMS at the duty cycle - and let the accounts lock the design point; move only to pre-registered in-table alternates, re-running the accounts first.
Symptom
The run line was believed to require a firmware raise of the RS06 speed limit (10 rad/s) as a hard precondition, and the feasibility script's motor-envelope scan had marked 80/100 mm foot-lift cells "physically feasible".
Context
Three added accounts re-decided everything. (1) Damping tax: in MIT mode tau = kp*(q_des-q) - kd*qd, so sustained rotation is capped at tau_limit/kd = 12/1.5 = 8 rad/s - below the firmware's 10; at peak speeds 6.7-7.9 rad/s the damping term alone eats 10.1-11.9 N*m (84-99% of the torque limit). "提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮." (2) Joint ROM: the feasibility script had checked motor envelopes but NOT joint range - the ankle-pitch ROM caps 1:2:1 leg-shortening lift at 62 mm (soft) / 77 mm (hard), so the 80/100 mm "feasible" cells were voided; also firmware-independent. (3) Ankle thermal: duty 0.40 puts ankle RMS at 87% of continuous rating (0.35 -> 93%); long-period big-stride cells hit both ankle torque peak and heat. Verdict: firmware raise DEQUEUED (50 mm design point needs knee 6.7-7.3 < the 8 rad/s effective ceiling < firmware 10); vel_limit stays 10 so sim == robot. The three accounts uniquely lock the design point - 50 mm lift / T 0.60 s / duty 0.40 - "三笔账 唯一锁定,不是调参空间", with pre-registered alternates allowed only inside the table and only after re-running the accounts.
Change
Design point frozen from accounts; hardware precondition reversed by arithmetic rather than by test; reference amplitude (0.84 rad = FK inverse of 50 mm) derived, per-joint action scales sized to the required travel (knee 0.9, hip_pitch 0.6, ankle deliberately NOT amplified - hard limit is adjacent).
Outcome
A firmware work item left the critical path; an infeasible region of the design space was closed before any training; the remaining risk (knee tracking lag from the damping tax) was pre-registered with its own criterion and in-table fallback (duty 0.35) - "这不是'奖励没调好', 是 plant 账".
Mechanism
PD actuators in MIT mode pay kd*velocity out of the same torque budget that tracks position, so the effective speed ceiling is a ratio of configuration constants, invisible to firmware settings; and feasibility is the intersection of ALL constraint families (torque envelope, joint ROM, thermal RMS) - a scan that omits one family certifies impossible cells.
Applies when
- planning running/jumping or any high-rate gait on PD actuators
- a firmware or hardware upgrade is assumed as a training precondition
- a feasibility scan covers motor limits but not ROM or heat
“膝的有效速度顶 = τ_limit/kd = 12/1.5 = 8 rad/s,不是固件的 10。… 提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮。… 可行性脚本只查了电机包络没查关节 ROM —— 其 80/100mm 的"物理可行"格作废。… 判决:RS06 提固件对 run v0 不是前置,出队”
train/RUN_V0_SPEC.md § 1. 硬件账判决 / 2. 步态设计点 The first real-robot get-up was "very violent, kicking on the floor, dangerous" - a sim-perfect policy with no reason to be slow, unbounded absolute targets, no domain randomization and a rate limiter that filtered nothing; the task was restated as "safe, slow, transferable"
first-real-get-up-violent-stage-one-policyDo not put a get-up policy on hardware until its action is bounded (hard bound or state-anchored targets), smoothed, randomized and tested at the real pipeline's latency, and say explicitly that the task is "safe, slow and transferable" - a simulation-perfect policy optimizes only "gets up".
Symptom
On 2026-08-09 the user ran a V0-lineage recovery policy on the real robot and stopped it: very violent, kicking on the floor, dangerous. The planned next rung (a heavier torque_headroom) was never started.
Context
The spec had pre-registered that R0/R1 products stay in simulation and that the real-robot precondition was the R3 smoothing rungs plus a bridge-slew check plus a hanging protocol; the robustness (DR) rungs had not run. In simulation the policy passed 100% with a get-up of about a second. Which ONNX, which gain profile and whether a torque/joint log existed were left "to be recorded later" and never were.
Change
The V0 ladder was stopped at its best product (R3.1, sim only) and a re-rooting proposal was put to the user. The spec's four-layer account: style (the reward pays for standing early and nothing pays for slowness - HumanUP's "Stage I" get-up, "fast but unsafe ... infeasible for real-world deployment"); impact (full-range absolute targets with no hard bound, raw |a| up to 4.77, action saturation 100%, a single-step change of 0.306 saturating hip_pitch); transfer (zero DR, friction pinned at 1.0, the learned leg bracing); link (the bridge's RL slew equals vel_limit, 0.2-0.66 rad per step, while the real pipeline has 1-2 steps of time-varying latency and acceptance ran at delay 0).
Outcome
The line was re-rooted twice (training-side rate limit, then the beta-anchored action space) and gained a hang protocol before the next real attempt; on 08-11 a beta-anchored policy produced the line's first real get-up.
Mechanism
A task reward that pays for standing early selects the fastest feasible get-up; with absolute full-range targets every large target jump is a torque impulse bounded only by the clip; zero DR and braced-leg solutions do not transfer; and a limiter set at the velocity limit does nothing at 50 Hz.
Conflicts
The four layers are the spec's reconstruction from simulation probes and the literature; the real run's policy file, gain profile and log were never recorded, so no layer was confirmed against hardware data.
Applies when
- a first hardware trial of a high-effort skill is being scheduled
- sim success is high but the policy saturates actions or torques
- pre-registered hardware preconditions are not all met
“用户真机反馈:**非常猛、地上乱踢、危险**,叫停(R3.3 torque_headroom 加档已选型 weight −0.5→−1.5,未启动)。真机细节(哪个 onnx、什么档、有无 τ/q log)**待补记** … 任务从"能起来"变成 **"安全、慢、可迁移"** … **链路层**:桥层 slew RL 档 = vel_limit(10/20/33 rad/s ≈ 每拍 0.2~0.66 rad), 对 recovery 形同虚设;真机 1~2 拍时变延迟,验收默认 delay 0。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §26 真机叫停与换根判决(2026-08-09) A policy's gain profile is part of its contract - the one-leg policy needs per-joint gains the default profile lacks, and the manifest refused an evaluation under the default once; the recovery contract's beta was never stamped, a known gap not to repeat
gain-profile-belongs-in-the-stampStamp everything that defines the closed loop a policy was trained in - gains included - into its manifest, and make every consumer refuse a mismatch; a profile field that is not in the stamp is a silent misconfiguration waiting for an operator to forget a flag.
Symptom
A policy trained with hip_roll kp 80 and ankle_roll kp 60 behaves differently, or falls, under the default kp 20/12 profile - and the gain profile is a command-line flag an operator can forget.
Context
The one-leg line added a gain_profile field to the contract so the stamped manifest carries it; the spec's deployment note says the manifest guard blocks rl_default and that it had already bitten once in simulation (an evaluation run without the one-leg profile). The same spec states the general rule - any new profile field must be synced into the manifest builder - and names the counter-example: the recovery line's beta was never put into the manifest. The recovery line itself had decided that its anchored authority is computed from the base rl gains and written into the contract so it cannot drift with the gain flag, and that the older kp x 0.9 profile chosen in the V0 era does not match the beta contract and must not be used.
Change
Gain profile as a contract field checked at load; per-contract gain choices written into the run sheets.
Outcome
Evaluations and hardware runs of the one-leg policy run under rl_oneleg or are refused; the recovery beta gap stayed recorded as known.
Mechanism
A policy is trained against a closed loop whose gains are part of the plant; running it under other gains is an out-of-distribution plant, exactly like a wrong observation scale.
Applies when
- a skill introduces per-joint or skill-specific gains
- deployment gains are chosen by a command-line flag
- adding any new field to a policy profile
“增益档 `--profile rl_oneleg` 必须给 —— manifest 防线会拦 `rl_default`（sim 已咬合一次） … （recovery 的 β 未进 manifest 是已知缺口，不再复制）”
git:Lucen V2@origin/oneleg-line:train/ONELEG_V0_SPEC.md § §9b AGX 真机手顺 要点 / §3 契约 The 1.5 Hz step-frequency gate was retracted - the author had misread his own actuator data, and the limit fought pendulum dynamics
gate-threshold-retracted-frequencyEvery gate threshold must cite its measurement and survive a first-principles sanity check; when a gate keeps failing otherwise healthy behavior, re-derive the threshold from the raw data before enforcing it again - and retract wrong gates in writing.
Symptom
An acceptance criterion "step frequency <= 1.5 Hz" kept failing healthy policies (walk_v4 at 2.33 Hz), and an earlier attempt to force slower stepping (v3) had killed stepping altogether.
Context
The threshold had been derived from the author's own actuator frequency-response measurements - but re-reading the raw table showed the misread: amplitude ratio at 2.0 Hz is 0.88 (knee) / 0.83 (ankle), acceptable; the genuinely bad point was walk_v2's 3.8 Hz at 0.58. Mechanism check agreed: the leg as a compound pendulum (L ~ 0.30 m) has a natural frequency ~1.1 Hz, swing half-period 0.45 s - the observed 2.1-2.4 Hz sits near where the leg wants to swing, and forcing 1.5 Hz "是跟摆动动力学对着干" (fights the swing dynamics). The frequency definition itself was pinned by two independent methods (contact-event counting 2.39 Hz vs FFT 2.33 Hz, agreeing): reported numbers are cycle frequency = steps per leg per second.
Change
Gate retracted in writing: "步频 ≤1.5 Hz 应删除或放宽到 ≤2.5 Hz"; frequency definition standardized before entering any config.
Outcome
walk_v4/v6's 2.1-2.4 Hz reclassified from disease to normal; the v3 failure got its probable explanation (suppressing stepping to meet a wrong gate).
Mechanism
A gate is only as good as the measurement and the reading behind it; thresholds inherited from a misread plot become invisible design constraints that later training obeys at real cost. Cross-checking a threshold against first-principles dynamics (pendulum frequency) is a cheap way to catch such misreads.
Applies when
- an acceptance threshold repeatedly fails policies that look healthy
- thresholds were set from a single person's reading of raw data
- a forced compliance with a gate degrades the behavior it guards
“我当初依据自己测的执行器频响定的,但看错了区间。… 2.0~2.4 Hz 的幅值比 0.83~0.88 是可接受的;真正不行的是 walk_v2 的 3.8 Hz。… 腿按复摆算(L≈0.30 m)自然频率约 1.1 Hz … 把它压到 1.5 Hz 是跟摆动动力学对着干(walk_v3 把迈步压没了,可能正是这个原因)。”
train/WALK_DIAGNOSIS.md § ② 撤回"步频 ≤1.5 Hz"这条验收标准 —— 是我定错了 Torque caps cannot soften footfalls - impact is falling-mass momentum, only the reward can treat it
landing-impact-not-fixed-by-torque-capsClassify each hardware symptom by the physics that sets it: quantities fixed by ballistic momentum at contact must be treated through the policy's trajectory (reward terms on approach velocity/force), never through actuator caps - and size such penalty weights against your own tracking reward, not a lighter robot's.
Symptom
Footfalls slammed at 1.78x body weight in sim baseline (human walking: 1.2-1.5x); the tempting hardware-side fix was cutting actuator torque limits.
Context
Measured directly: scaling torque limits from x1.0 down to x0.4 left peak landing force essentially unchanged (1.75 -> 1.78x body weight) - the impact force comes from the momentum of the falling mass at touchdown, not from motor effort. The fix has to change the trajectory, i.e. the policy, i.e. the reward: feet_contact_forces penalty above a threshold of 113 N (= 1.2x the 9.58 kg robot's weight), clipped, weight -0.005. The weight was sized locally, not copied: the reference robot's -0.001 would amount to 0.9% of tracking reward on this robot ("策略不会理它" - the policy would ignore it); -0.005 gives 4.4%.
Change
Added threshold-type contact-force penalty (-0.005, threshold 1.2x body weight) as one of v6-minimal's three changes; hardware torque cuts explicitly rejected as a footfall treatment.
Outcome
Landing force 1.72x -> 1.55x by v6 (target <1.5x, missed by 3% - progress booked honestly); the torque-cap dead end was documented so it would not be retried.
Mechanism
At touchdown the ground stops a ballistic mass; the impulse is set by approach velocity and effective inertia, which motors can no longer influence in the final instant. Only earlier trajectory choices (approach velocity, timing) reduce it - and those are selected by the reward, not by actuator limits.
Applies when
- footfall impact or landing noise on hardware
- proposals to derate torque as a softness fix
- importing contact-force penalty weights from another robot
“⚠️ 硬件限扭降不了落脚力 —— 砸地力来自下落质量的动量: 实测 tau ×1.0→×0.4, 落脚力 1.75→1.78× 体重纹丝不动。只有这条奖励能治。… ⚠️ 权重不能用 Pi 的 −0.001 —— 实测在我们身上只占跟踪奖励的 0.9%, 策略不会理它 (Pi 6.94 kg 更轻)。−0.005 给到 4.4%。”
train/WALK_V6_MINIMAL.md § ③ 新增 feet_contact_forces The latency DR range must cover the measured deployment pipeline - 0-20 ms could not even reach the real 1-2 control steps
latency-dr-covers-measured-pipelineMeasure end-to-end action latency in control steps on your own stack (including cross-process queue boundaries), set the DR range to cover it with margin, and never import a delay count without its control frequency.
Symptom
Action latency was randomized over 0-20 ms (0-1 control step at 50 Hz), but the measured deployment path is 1-2 steps: the deploy process writes the target, an independently running BusWorker picks it up on its NEXT cycle, plus CAN round-trip - the training range could not cover the robot's actual latency at all.
Context
Fix: widen action_latency_s to 0-0.06 (0-3 steps). The external reference's "uniform 6 steps" was explicitly NOT copied - that number depends on his unknown control frequency; locally, a sweep at 0/1/2/3 steps showed walk_v5 survives all with insensitive metrics, so 6 steps "在我们这里没有依据" (has no local basis). The range was set from the measured pipeline with margin, not from a foreign constant.
Change
action_latency_s (0, 0.02) -> (0, 0.06), justified by pipeline analysis (writer/worker cycle boundary + bus time) and bounded by the local latency sweep.
Outcome
The DR band now brackets the true deployment latency; the policy trains against the delay it will actually face instead of a fictional sub-step world.
Mechanism
Latency DR only immunizes against delays inside its support; a range below the physical pipeline guarantees an untrained distribution shift at deployment. The correct range comes from tracing the pipeline's worst case (queueing boundaries + transport), and foreign step-counts are meaningless without the control rate they were measured at.
Applies when
- setting or auditing action-delay randomization
- deployment uses a separate bus/worker process from the policy loop
- importing delay-modeling numbers from other projects
“现行 0~20 ms = 0~1 个 50Hz 控制步, 而实测部署链路是 1~2 步(deploy 写 STATE.target 后, 独立跑的 BusWorker 下一轮才取走下发, 再加 CAN 往返)——现在的区间覆盖不到真机的实际延迟。… 不照抄参考来源的"统一 6 步": 那取决于他的控制频率(未知), 而我们扫过 0/1/2/3 步 … 6 步在我们这里没有依据。”
train/WALK_V7_SPEC.md § ⑤ action_latency_s 0~0.02 → 0~0.06 The action-delay was implemented as lerp - beyond one step it extrapolated BACKWARD, so a whole lineage trained on a fictitious actuator
latency-lerp-reverse-extrapolationUnit-test plant-model code (delays, filters, randomizers) against hand-computed truth across its FULL configured range, not just the nominal case - a delay must be a queue, and any interpolation used outside [0,1] is a silent plant corruption that training will faithfully absorb.
Symptom
Every walk/stand model up to v11 had been trained on a silently wrong plant: the action-latency implementation lerp(cur, prev, lag) is only an interpolation for lag <= 1 - at lag 3 it computes 3*prev - 2*cur, a REVERSE extrapolation. With the configured (0, 0.06) s at 50 Hz (lag in [0,3]), about 2/3 of environments were adapting to actuator dynamics that do not exist.
Context
Listed as evidence item #1 for the full restart: "全部旧模型训在错误 plant 上" and the head suspect for the real robot's wild kicking. The fix replaced it with a true FIFO delay line (commit 7f13793) plus its own regression test (tests/test_action_latency.py) - but every exported ONNX predated the fix, which is part of why the lineage was frozen rather than patched.
Change
Delay implementation rewritten as an honest FIFO with unit tests; the restart baseline trained on the corrected plant from day one.
Outcome
A generation-scale training investment was revealed to have a corrupt plant underneath; the class of bug (plausible-looking math that silently changes meaning outside its valid range) got a permanent test.
Mechanism
lerp(a, b, w) leaves the segment for w > 1; used as a delay it fabricates high-gain inverted dynamics precisely in the largest-delay draws, so the policy learns compensation for an actuator that cannot exist - and DR then trains robustness to the artifact rather than to reality. No training metric can catch this: the sim is self-consistent, just wrong.
Applies when
- implementing or auditing action delay / filtering in a trainer
- a lineage behaves as if compensating dynamics nobody modeled
- deciding whether old checkpoints are salvageable after a plant bug
“动作延迟旧实现 lerp(cur, prev, lag) 在 lag>1 时是反向外插(w=3 → 3·prev−2·cur),配置 [0,0.06]s@50Hz 即 lag∈[0,3],约 2/3 env 在适应不存在的执行器动态。7f13793 已换真 FIFO,但所有 ONNX 均训于修复之前 —— 真机"乱踢"的头号嫌疑。”
train/OMNI_V0_SPEC.md § 0. 为什么从零 (1) Real robot walked at half the sim clock for two generations - resolved by racing a reward-side and a plant-side evidence line, not by guessing
period-doubling-evidence-raceFor a hardware-only pathology, refuse to guess: pre-register one probe per side of the sim2real boundary (can the reward mechanism change it on hardware? can fitted plant parameters reproduce it in sim?) and let the first positive result direct the next version.
Symptom
The number-one sim2real gap: on hardware v6/v7 stepped at 1.23-1.32 Hz - almost exactly half the 2.50 Hz gait clock they were trained and simulated at; sim never reproduced it, two generations running.
Context
Instead of committing training budget to a guess, v8 pre-registered two mutually controlled evidence lines and kept the clock OUT of the training variables: (a) reward-side - if the v8 saturation fix revives joint_pos_ref (the term that pins the gait to the clock), re-run hardware and see whether frequency returns to 2.5 Hz (hypothesis: v7's frozen actions meant NO reward was pinning the gait to the clock, and the real plant - with armature and friction making high frequencies expensive - slid down to the leg's pendulum natural frequency ~1.1 Hz); (b) plant-side - record suspended joint data (fit_actuator), fit armature/friction, load the fitted values into sim2sim and see whether the 1.25 Hz reproduces IN SIM. Decision rule fixed in advance: "谁先给出阳性结果谁定 v9 的方向 (奖励侧 vs plant 侧)" - whichever line goes positive first sets the next version's direction.
Change
Period-doubling excluded from the v8 change set; both diagnostic lines scheduled in parallel as non-blocking work; frequency reported factually in acceptance with no pass/fail attached ("倍周期是否消失 不设判定,它是 §9 的关键证据").
Outcome
The gap was routed into a decisive-experiment structure rather than a speculative retrain; the plant-side line pointed at exactly the unmodeled armature/friction that were later measured and installed as the plant baseline. Resolution (era-2c full-plant retest): the family had TWO causes - v8's low-speed period-doubling vanished once measured armature+friction were installed (1.30 -> 2.50 Hz, bifurcation-edge machine sensitivity), while v7's stood untouched at 1.20 Hz (saturation-freeze-driven policy property) - both evidence lines paid off, one per case.
Mechanism
A behavior appearing only on hardware has candidate causes on both sides of the sim2real boundary; changing training to fix it tests only one side per expensive cycle. Two cheap parallel probes - one intervening on the reward mechanism, one making sim reproduce the real behavior - localize the cause to a side before any training money is spent, and sim-reproduction of a real pathology is itself the strongest form of plant validation.
Applies when
- a gait pathology appears on hardware but never in any simulator
- deciding whether a sim2real gap is reward-side or plant-side
- tempted to change the gait clock/reward to chase a hardware symptom
“倍周期(真机 1.23~1.32 Hz ≈ 时钟一半,v6/v7 连续两代;sim 从不出现):两条证据线互为对照——(a)… 真机重跑看频率是否回 2.5 Hz(假说:v7 没有任何奖励把步态钉在时钟上,真机 plant 有 armature/摩擦、高频贵,自由滑落到复摆自然频率 ~1.1 Hz);(b)真机吊挂录 fit_actuator.py … 看能否在仿真里复现 1.25 Hz。谁先给出阳性结果谁定 v9 的方向。”
train/WALK_V8_SPEC.md § 9. 平行线 (倍周期) The real robot's right-leg kicking was over-trained-delay times loop gain - irreducible pipeline latency is plant, model it fully from day one
pipeline-latency-is-plant-not-drMeasure the end-to-end action pipeline delay and build it into the nominal plant and every acceptance gate from day one; treat power/scale deratings that "fix" oscillation as gain-reduction crutches flagging an unmodeled delay, and expect higher-feedback-gain policies to be MORE delay-fragile.
Symptom
On hardware, s1c/s1d at action scale 1.0 always kicked wildly with the right leg (s1c only ran as SOTA at power 0.8; s1d only at 0.7) - while sim showed nothing under default evaluation.
Context
Sim reproduced the incident item by item once the real pipeline delay was injected: s1d@1.0 with --delay 1 fell at 10.2 s, --delay 2 at 5.2 s; s1c@1.0 stressed (r_hip_roll saturation 5 -> 16%; "右脚" = the policy's chirality makes the right leg its high-gain leg); and the combos that worked on hardware (s1c@0.8+delay2, s1d@0.7+delay2) all survived in sim. Mechanism: the real pipeline is ~1-2 ticks (BusWorker next-cycle pickup + CAN round trip) but S1.1 trained only to 1 tick - "超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定" (delay beyond training x full loop gain = oscillation; the power derating had been buying stability by compressing loop gain). s1d was MORE fragile than s1c because its yaw 3-layer stack had learned higher feedback gain - higher gain, lower delay tolerance. Three changes: latency DR widened to cover reality; acceptance gates and smoke runs moved permanently to --delay 2 ("门必须在真机条件下预测 真机"); and the doctrine written twice-paid: "不可约的管线属性(延迟、 限速)不是'随机化选项',是 plant 本体,第一天就该全额建模" - S1's nominal-then-robust staging falsified by hardware for the second time. The later s1e hardware run at power 1.0 (no kicking, normal force) closed the loop: "0.8 = 旧代拐杖" - the derating had been a crutch for the under-modeled delay, not a real requirement.
Change
Latency modeled as plant from day one of any lineage (measured 1-2 ticks covered, bridge-layer rate limits likewise modeled by default); every gate and smoke evaluation issued under --delay 2.
Outcome
Kicking reproduced, explained, and eliminated in the s1e generation at full scale and full power; the deploy-side crutches (0.7/0.8) retired for the new lineage.
Mechanism
Feedback oscillation onset is a product of loop gain and phase lag; a policy trained below the real delay learns gains that sit past the real stability margin, and any output derating masks it by scaling gain down. Since pipeline delay is deterministic hardware property - not an uncertainty - it belongs in the nominal plant, and every evaluation must include it or the gate predicts a robot that does not exist.
Applies when
- hardware oscillation/kicking that sim only reproduces with added delay
- a policy only runs on hardware at reduced power/scale
- defining what belongs in the nominal plant vs the DR list
“真实链路延迟 ~1~2 拍 … S1.1 只训到 1 拍——超训延迟 × 全环路增益 = 振荡;衰减 = 压环路增益换稳定。s1d 比 s1c 更脆 = yaw 三层栈学出更高反馈增益,增益越高延迟容忍越低。… 教训入账:S1「先标称后鲁棒」第二次被真机证伪——不可约的管线属性(延迟、限速)不是"随机化选项",是 plant 本体,第一天就该全额建模。”
train/OMNI_V0_SPEC.md § 3. S1.4(真机右脚乱踢事故强制) The walking lines' safety setting, power-scale 0.8, broke the recovery policy's full-range contract - it cut the ends of the joint travel (4/50 could not get up) and left the torque spikes untouched; a kp x 0.9 gain profile inside the trained kp band did the job
power-derating-cuts-full-range-contractA deployment derating knob means something only relative to the action contract: before reusing a line's "safe setting" on a new skill, check what it does to that skill's reachable range and to the term that makes the spikes, prefer a gain change inside the band the policy was randomized over, verify it in simulation, and re-decide when the contract changes.
Symptom
After the violent first real get-up (2026-08-09), the recovery policy needed a gentler setting for its next hardware test, and the walking and omni lines' standard derating - deploying at power-scale 0.8 - was the obvious candidate.
Context
The V0 recovery contract maps actions to absolute targets over the full joint range: a = +/-1 lands exactly on the URDF limits, and standing puts the knee at the clip. Candidates were compared on R3.1 in MuJoCo (5 categories x 10 seeds) on 2026-08-10 before any hardware time was spent.
Change
A new gain profile, rl_kp090 (kp x 0.9, kd unchanged), recorded in robot.yaml as the recovery hardware-test setting, with power-scale 0.8 explicitly banned for recovery.
Outcome
kp x 0.9: 48/50 got up; median torque demand on hip_pitch/knee fell from 120-125% to 100-104% of the deployment limit; leg-leg contact frames 2,152 -> 1,095; the change sits inside the +/-10% kp randomization the policy trained with. power-scale 0.8: 4/50 could not get up, because under the full-range contract it removes the ends of the travel (the deep squat's tucked legs, the straight standing knee), and the torque spikes (kp x error) did not fall at all. When the line moved to the beta-anchored contract, rl_kp090 was declared a V0-era choice that does not fit (beta is calibrated at kp 30) and deployment returned to rl_default; the deploy switch applies power scaling to the walking side only.
Mechanism
A power scale multiplies the action, which under an absolute full-range mapping shrinks the reachable workspace instead of softening the actuator; the spikes come from the proportional term on large errors, which only a gain change reduces - and a gain change inside the trained randomization band stays in distribution.
Conflicts
The undated operator runbook still carries an R3.1 "B comparison" command at power-scale 0.8 beside the rl_default baseline; the sources do not say whether it was written before the ban or was ever run.
Applies when
- reusing a power, torque or action scale from one skill on another
- a policy whose actions map to absolute targets over the full joint range
- choosing a gentler setting for a first or second hardware trial
“kp×0.9 / kd 不动 —— recovery_r3_1 成功 48/50, τ 需求中位 hip_pitch/knee 120~125% -> 100~104% 部署限, 腿-腿接触 2152 -> 1095 帧; ±10% 在训练 kp DR 带内. ⚠️ power-scale 0.8 对 recovery **禁用**: 全 ROM 契约下 0.8 砍的是行程 端点 (深蹲收腿/站直够不到), 实测 4/50 起不来, 且尖峰 (kp·err) 一点不降 —— 它是 walk/omni 的安全档, 不是 recovery 的.”
git:Lucen-recovery@origin/recovery:robot.yaml § gain_profiles 注释: recovery 真机测试安全档 (2026-08-10) / rl_kp090 Deployment power derating damages non-forward axes far more than forward - sweep it in sim before deploying
power-scale-hurts-nonforward-axesTreat deployment power/torque scaling as a plant parameter: evaluate the policy in sim at the exact deployment scale, expect non-dominant axes to degrade first under derating, and either deploy at the training power or train with power randomization.
Symptom
Policies deployed at power-scale 0.8 (a safety derating of commanded torque) looked fine walking forward but were weak at backward and turning, inviting the wrong diagnosis "the skill was not trained well".
Context
Measured repeatedly: on s1e, going 1.0 -> 0.8 cost forward 18% but backward 58%; on C4-ff800, turn tracking was +25%/+40% at pw0.8 vs +75%/+58% at pw1.0, backward 51-52% vs 97-103%, while forward stayed 96-98% at both. Sim evaluation numbers in the plan were all pw1.0, but the robot was being run at 0.8.
Change
Pre-deploy protocol added: sweep the exported policy across power in sim (for PW in 0.8 0.9 1.0: eval_c_matrix --power $PW --seeds 20) and deploy at the first level where both turn directions reach >=50%. For C4 the recommendation was raise the robot to pw1.0 - the sweep showed it nearly free (saturation 47%->33%, left foot-clipping danger zone 25%->6%, cost only tilt 6.7->8.3 deg).
Outcome
Turning "weakness" resolved without any retraining; the sim sweep correctly predicted the real-robot signature at both power levels.
Mechanism
Forward walking is the reward-dominant, torque-cheapest skill with the most margin; backward/turn/sidewalk live closer to the torque envelope, so a uniform torque derating consumes their margin first. Training ran at power 1.0 (the trainer does no power scaling), so deploying at 0.8 is a systematic underactuation the policy never experienced.
Applies when
- deploying with any torque/power derating or safety scale
- secondary skills (backward, turn, lateral) underperform on hardware while forward walking looks fine
- choosing the deployment power level for a new policy
“power 衰减对非前进轴的伤害远大于前进轴（s1e：前进 1.0→0.8 掉 18%，后退掉 58%）。转向是非前进轴，0.8 下很可能明显跟不动。”
train/C_LADDER_RUN.md § 3c. A-2 上机前先定部署力度档 / 3p. 二 Isaac splits Coulomb friction into static and dynamic columns - wiring only static means zero loss during motion, silently discarding the identified value
sim-api-friction-columnsWhen installing identified actuator parameters, map each measured quantity to the simulator's exact API column for the operative regime (dynamic for moving loss, viscous for damping), verify per joint after landing, and audit how randomization intervals fall on each column's nominal.
Symptom
The hardware-identified Coulomb friction (tau_c) was about to be installed into the trainer through the friction= field alone - which in Isaac 5 populates only STATIC friction, so during motion the joints would lose no torque at all: "只给 static 则运动中不损耗, 辨识的 τ_c 走路时等于没接" (the identified tau_c would effectively not be connected while walking).
Context
The v12 integration wired all three columns deliberately: armature= and friction= from the 2026-08-04 hardware identification, PLUS dynamic_friction= (Isaac 5 splits Coulomb into static/dynamic; the moving-loss column is dynamic) and viscous_friction= (= the measured joint damping 0.02, aligned to MJCF's damping). Each value was re-checked per joint after landing. A DR interaction was audited and booked rather than hidden: randomize_joint_parameters jitters ALL friction columns with ONE interval - the [-0.05, +0.10] band was calibrated against the Coulomb nominal, and landing on the viscous nominal 0.02 it becomes [0, 0.12], "偏宽但保守" (wide but conservative), accepted with the note that pre-viscous behavior was already [0, 0.10] on a base of 0.
Change
Measured actuator parameters installed across all applicable API columns (armature, static, dynamic, viscous), with the DR side effect on shared randomization intervals audited and recorded.
Outcome
The first generation where the identified plant actually acts during motion in the trainer; the silent-column failure mode documented before it cost a training run.
Mechanism
Physics engines decompose "friction" differently (single coefficient vs static/dynamic/viscous columns); a measured parameter is only installed when it reaches the column the solver reads in the regime that matters (motion, not stiction). Randomizers that share one interval across columns rescale the band by each column's nominal - a hidden unit change.
Applies when
- installing identified friction/armature into any trainer
- porting plant parameters between simulators or engine versions
- joint losses in sim do not match bench measurements during motion
“并额外传 dynamic_friction=(Isaac 5 把库仑拆 static/dynamic 两列,只给 static 则运动中不损耗,辨识的 τ_c 走路时等于没接)与 viscous_friction=(= joint_damping 0.02,对齐 MJCF damping)。… randomize_joint_parameters 用同一个 friction 区间抖三列, [-0.05,+0.10] 是按库仑标称标的,落到粘滞标称 0.02 上成了 [0,0.12]”
train/WALK_V12_SPEC.md § 7. 核查单 (Isaac 接 V.ACTUATORS 新字段) Before training a one-leg stand, the accounts and a probe showed the default gains could not hold it at all - kp 20 needs 0.39 rad of error to carry the static roll moment, more than the whole adduction range - so per-joint gains came first, and thermal limits set the session length
single-support-gain-authority-probeBefore training a posture that loads one joint statically, compute the steady tracking error load/kp and the series stiffness against m*g*h, and prove with a simple hand-written controller that the posture can be held under the deployment gains - change the gains first if it cannot; then size session length from the thermal account.
Symptom
The one-leg line (standing on one foot, the other folded back, no hopping) had to decide whether the existing gain profile could hold single support before any reward was designed.
Context
Hardware accounts (9.792 kg, COM 0.234 m high, 170 x 80 mm feet, legs 80% of the mass): moving the COM over one foot needs 107 mm of shift and the 20 deg hip-roll adduction range gives 131 mm - geometrically enough. The static frontal moment is 7.8-9 N*m, within RS02's 17 N*m - torque is enough. But at kp 20 carrying 7.8 N*m needs 0.39 rad of tracking error, more than the entire adduction range, and the real robot had already shown it: commanded +0.17, actual -0.04 (0.21 rad droop) under load, 0.0008 rad hanging - load, not the motor. A probe (probe_oneleg.py) then showed open-loop PD cannot hold single support on physics grounds, so the criterion became "an equilibrium exists and a hand-written 4-gain COM feedback can hold it": single-support roll stiffness is hip and ankle in series and must exceed m*g*h_com = 22.5 N*m/rad; ankle kp 12 in series with hip kp 80 gives only 10.4 (open loop 16/16 fell), ankle 60 with hip 80 gives 34.3 (52% margin).
Change
A per-joint gain profile (rl_oneleg: hip_roll kp 80, ankle_roll kp 60, the rest as rl_default) - which needed per-joint gain support in robot.yaml, the bridge, deploy and the trainer's actuator groups - decided before training. Thermal account: single support makes hip_roll the dominant heat load (about 7.8 N*m against a 7 N*m continuous rating), so acceptance and demos run in segments of at most 60 s with a temperature check.
Outcome
Under rl_oneleg the hand-written feedback held six cells cleanly for 6 s (hip_roll steady torque 2.1-3.4 N*m, half the thermal budget); under rl_default the same feedback on the same cells fell 0/4. The trained V0 policy then passed its 40-cell acceptance.
Mechanism
With PD position control, the steady error needed to carry a static load is load/kp; when that error exceeds the joint's range the posture is unreachable whatever the policy does, and series compliance between joints lowers the effective stiffness below the gravity stiffness that single support demands.
Applies when
- single-support, crouched or one-arm-load postures on PD actuators
- a joint "droops" under load on hardware but tracks well when hanging
- deciding whether a new skill needs its own gain profile
“但 kp=20 时撑住 7.8 N·m 需要 **0.39 rad 跟踪误差 > 整个内收行程**。真机已实测: 命令 +0.17 实际 −0.04（droop 0.21 rad），悬挂时 0.0008 rad——是负载不是电机。 … 单支撑滚转是 hip/ankle **串联**刚度，必须 > m·g·h_com = 22.5 N·m/rad；ankle kp12 串 hip80 只有 10.4（开环 16/16 全摔），60 串 80 = 34.3（裕 52%） … **rl_default 同反馈同格 0/4 全摔**（增益档必要性对照）”
git:Lucen V2@origin/oneleg-line:train/ONELEG_V0_SPEC.md § §1-1 单脚站: 几何可行，卡点是 hip_roll 增益权限 / §2 A 线增益 / §5 probe 定谳 A training-side rate limit anchored on the last commanded target is an integrator inside the balance loop - two unrelated lineages converged to the same 34-43% re-fall rate, a soft penalty could not fix it, and the bandwidth arithmetic said safety and standing could not coexist
slew-anchor-is-an-integratorIf you constrain actions in training, anchor the constraint on the measured state, not on the previous command - a limiter with memory adds lag inside the balance loop; and when two different lineages converge to the same failure rate, treat the cause as structural and stop adding soft penalties.
Symptom
With the rate limit moved into training (V1), policies either could not stand up or stood up and kept falling again: the stand oscillated, fell and climbed back, 34-43% of the time.
Context
V1.0-B (user decision: explore new postures from scratch, hard constraint in training): target <- prev + clip(target - prev, +/-S*dt) at the TIGHT rates, anchored on the last issued target like the bridge. Four runs: v1_0 from scratch 0.8% - every category righted under the limit, then knelt (the limit also damped the exploration that had escaped the seated basin in V0); v1_0c continued from R3.1 99.8% get-up but 36-43% re-fall and knee jitter 0.604 rad/s; v1_0p with a pull-assist curriculum (56 N -> 0, fully withdrawn) 39.1% unassisted, re-fall 34-42%; v1_0w with a windup-gap penalty 25.4%, re-fall 18-43%. Removing the limiter from v1_0p gave 0.0%: the policy had co-adapted with it.
Change
The rate-limit route was declared dead after four runs and the line was re-rooted on a beta-anchored action space (V2, user approval required).
Outcome
V2.0's first acceptance at full authority already showed re-falls of 0-1% (V1: 34-43%), the structural bet paying off before any tuning.
Mechanism
Anchored on the previous command, a saturated policy becomes a rate controller - one more integrator in the loop - and active balance through that lag oscillates, while a kneeling sit needs no active control and is stable. The arithmetic: kp 30 needs 0.4 rad of error for 12 N*m; at 4 rad/s that takes 0.1 s, half the pendulum time constant sqrt(0.38/9.8) ~ 0.2 s; keeping standing bandwidth needs S of at least ~8 rad/s, within 20% of the 10 rad/s velocity limit - no bound at all. Anchoring on the measured angle (q + beta*a) makes the full kp*beta authority available in one step, with no memory, and caps the impact at the same time.
Applies when
- adding rate limits, slew limits or target filters to a policy's action path
- a policy stands but oscillates and re-falls after a constraint was added
- different lineages or curricula land on the same failure signature
“v1_0p(拉力课程):会站(prone 79.9%),再摔 34~42% —— **两条完全不同 血统、不同学习路径,收敛到同一失败率**。 … 动作饱和时它退化为 速率控制 = 环内多一个积分器;主动站姿平衡穿过该滞后必振荡(v1_0 的跪坐不需 主动控制,所以稳)。对照:**HoST 的 β 锚在当前实测 q,无记忆、无积分器**”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §31 结构病定案:slew 的目标锚 = 控制环里的积分器 Foot dragging is an attractor, not a low amplitude - and joint damping is the mode switch, adjustable at deploy time
swing-bistability-damping-switchWhen a quality metric is bimodal, stop treating it as an amplitude to be trained up: map the modes against initial conditions and plant parameters, find the parameter that switches basins, apply it first as a deployment lever, and only then bake it into the training distribution (as a plant-family shift, never as an execution-mapping change).
Symptom
s2e_pd-1400's swing height "median 12.1 mm" hid a perfect bimodal distribution: 20 seeds split into a drag mode (2.6-4.9 mm) and a step mode (19.3-24.0 mm) with NOT ONE seed in between - the median sat in the empty gap, and "swing debt -11 mm" really meant "50% probability of falling into the drag attractor".
Context
Two designed experiments closed the mechanism. Test A (nominal plant, 40 seeds): step 42% / drag 58% / middle 0 - at nominal gains, initial conditions alone pick the mode, both modes 100% survivable. Test B (fixed init, kp x kd grid): kd is the mode SWITCH - at kd 1.3 all surviving cells step (13-22 mm), at kd 0.7 nearly all drag (2.7-4.3), only at kd 1.0 does init get a vote; kp >= 1.2 is dangerous (5/6 falls). Global verification at kd x1.3 (20-seed, delay 2): survival 20/20 at ZERO cost, step share 42 -> 80%, swing median 12.1 -> 18.4 mm, slip record low 334, thicker tilt margin - costs: vx 85 -> 78%, saturation +5 pp. A Pareto sweep then priced the knob: step share 42/72/75/88/82/90 across kd 1.00-1.30 with a linear vx tax of -2.3 pp per 0.1 kd - the basin gain is fully collected at kd 1.20 ("1.30 是 over-damping 纯多付税"). Mechanism: low damping leaves a landing micro-oscillation / ground-slide channel the policy can exploit to drag; damping plugs the channel.
Change
Deployment lever adopted: kd-scale 1.20 (conservative 1.15) as the legitimate successor to the power-0.8 crutch ("前者削幅度保稳,后者堵 拖地通道换步态,且不牺牲存活"); training-side prescription: move the DR band to nominal-1.2 x (0.9,1.1) = [1.08,1.32], deleting the [0.7,1.0) drag-teaching zone - a contract-level change requiring digest re-baselining, gated on measuring the real robot's actual kd dispersion first.
Outcome
The kd surgery rung (s2e_kd) delivered basin 8 -> 11/20, slip 405 -> 331, vx 81 -> 85% with no out-of-band fragility (below-band check 20/20) - "拐杖烧进分布的正确姿势", explicitly contrasted with the failed s1g amplitude version: this one changes the plant family the policy has seen, that one changed the execution mapping the policy would have to relearn.
Mechanism
The gait's swing behavior is a bistable dynamical system whose basin boundaries are set by plant parameters; a policy trained across a kd band that includes the drag basin has learned to inhabit it. Shifting the deployed (and then trained) damping moves the system into the step basin without touching the policy - a plant-side fix for what looked like a training deficiency.
Applies when
- a gait quality metric splits into distinct modes across seeds
- deciding between more training and a gain/damping change
- converting a deployment crutch into a training-distribution change
“20-seed 里拖地模式 2.6~4.9mm 与迈步模式 19.3~24.0mm 各半,中间一个不落 … kd 是模式开关——kd1.3 下 6/6 存活格全迈步 … kd0.7 下几乎全拖地 … swing 债的解(至少大半)在部署端阻尼档,不在训练端 … 机理:低阻尼下落脚微振荡/贴地滑给了策略顺势拖行的通道,加阻尼堵之。”
train/README.md § swing 双稳态定性 + kd 部署杠杆 (2026-08-07, 用户设计 Test A/B) A stronger action_rate penalty cut the median torque demand under the gate and left the p99 at 4x the limit - only a hinge on the pre-clip (computed) torque, weighted by comparison with a peer term, collapsed the tail
tail-torque-needs-hinge-on-computed-demandJudge actuator demand against the deployed limit, read the pre-clip demand (applied torque is censored and gives no gradient on the excess), use an L2 rate penalty for the median and a thresholded hinge on computed demand for the tail, and set a new term's weight from its measured steady magnitude next to a peer term rather than from a back-of-envelope estimate.
Symptom
After R0.5 hip_pitch delivered torque sat at its 12 N*m limit in a typical get-up (demand 119-125% of the limit, p99 4.2x) - zero control margin at exactly the moment modelling error matters.
Context
The 12/17/11 N*m limits are deployment limits written into robot.yaml by set_torque (RS06 at 33% of rated), and simulation uses the same effort_limit - so the gate is judged against them, not the 36 N*m rating (an early reading against the rating was retracted). Applied torque is clipped at the limit - censored data - so demand must be read from computed_torque. With the full-range action contract (hip_pitch scale 1.309, kp 30) a single-step action change of 0.306 already saturates hip_pitch, and action_rate penalizes exactly that change.
Change
R3.0: action_rate_l2 -0.01 -> -0.03 (child-run). R3.1: new torque_headroom = sum relu(|tau_computed|/limit - 0.9)^2, normalized so three motor types share a scale. Its weight was first estimated at -0.1, measured in a 12-iteration run at an effective -0.019 (12x smaller - the estimate had mixed a per-episode-peak p99 with a per-step p99, and at 1% of upright it would have been numerically absent), and set to -0.5 so its steady value (-0.095) matched action_rate's (-0.097).
Outcome
R3.0: sum |da|^2 -64%, success 99.6 -> 100%, delivered median = demand median (the clamp no longer fired in a typical episode), gate PASS at worst 79.9% - but p99 unchanged (hip_pitch 419-432% -> 427-436%). R3.1: p99 hip_pitch -> 148-189% (-57 to -65%), knee 422-439% -> 233-234%, saturation duty -60%, success 100%; the worst joint became hip_roll at 67.7%. Its cost appears in torque-penalty-bought-by-leg-bracing.
Mechanism
A squared-rate penalty presses the whole-episode sum and moves the typical step, not rare spikes; the spikes came from the kp term (large targets while a limb is blocked by the ground - velocity alone could not reach them under vel_limit), and a penalty on applied torque cannot see demand above the clip because every excess sample reads as exactly the limit.
Applies when
- torque demand saturates actuator limits in high-effort skills
- a smoothness penalty improves medians but not peaks
- a new reward term's weight is set by estimate alone
“**必须用 `computed_torque` 而不是 `applied_torque`**:后者被 `effort_limit` 削平, 是删失数据,超限样本全被压成"恰好等于限",对超限部分梯度恒为 0。 … 改按同侪定标取 **−0.5**(稳态 ≈ −0.095,与 `action_rate_l2` 的 −0.097 等量)。”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §24 R3.1(torque_headroom 力矩需求越限罚) Two simulators disagreed 1.8x on one policy's torque demand - four explanations were eliminated with numbers, the surviving suspect was never tested, and neither reading was allowed to cancel the other
torque-disagreement-between-simulators-unresolvedWhen two simulators disagree on a safety-relevant quantity, eliminate the measurement explanations one at a time with numbers, name the survivor as a hypothesis, keep the pessimistic reading binding, and run the direct test (replay one action sequence open-loop through both plants) before the quantity is used to pass a gate for hardware.
Symptom
For R3.0, Isaac read hip_pitch torque demand at 75-80% of the limit (PASS); MuJoCo read the same policy at 148-152% (1.5x over the limit).
Context
Candidates were eliminated one by one: PD gains (identical, RS06 kp 30 / kd 1.5), the settle window (both skip the first 0.5 s), the statistic (worse-of-two-legs vs per-joint - explains ~15%), self-collision (the no-contact subset still read 152%), sampling (500 Hz peak vs 50 Hz sample - ~9%). About 1.8x remained. The prime suspect - Isaac's implicit actuator (PD solved inside the PhysX integration, chosen to mimic kHz firmware PD) against MuJoCo's 500 Hz explicit PD - was named but untested.
Change
The Isaac PASS was recorded as valid for the Isaac plant only; the prescribed decider was an open-loop replay of one action sequence through both plants, compared step by step, needing no training. It was upgraded to a precondition of R3.1.
Outcome
R3.1 ran in parallel with, not after, the replay, and the replay never appears as done. By §40 it was "the oldest open account" on the line, to be fed by real-robot logs - which the spec also never records. Meanwhile the 50 Hz sample under-read the peak by 34% as smoothing narrowed the spikes, so Isaac-side readings grew more optimistic exactly when the comparison mattered more.
Mechanism
Each measurement artifact explained a slice of the gap; what remained is a plant difference, and an untested plant hypothesis cannot license discarding the pessimistic simulator on a safety-relevant quantity.
Conflicts
The spec prescribes the open-loop replay (§23), upgrades it to an R3.1 precondition, then records that R3.1 ran in parallel without it (§24), and lists it as the oldest open account before hardware (§40); nothing through §50 (2026-08-14) records a result. Every later "torque gate PASS" on this line is an Isaac-plant reading plus a MuJoCo check, never a reconciled one.
Applies when
- Isaac and MuJoCo (or sim and hardware) report different torques, contacts or slips
- implicit vs explicit actuator models are in play
- a gate passes on one simulator only
“**同一个策略,一侧判 PASS 一侧判超限 1.5 倍。** … 口径项全部扣掉后仍剩 **~1.8×** 没有解释。 … 但**这条没有验证,不能拿它当结论去抵消 MuJoCo 的读数**。 … (做法:拿同一条 动作序列在两边开环回放,逐拍比 τ —— 不需要重训)”
git:Lucen-recovery@origin/recovery:train/RECOVERY_V0_SPEC.md § §23 MuJoCo 复核门:成功率更稳,但 τ 与 Isaac 差 ~1.8× 没收敛 Set torque limits per joint from measured gait peaks - a uniform percentage is the wrong shape, and training must use the deployed numbers
torque-limit-shape-by-measured-peaksMeasure per-joint torque peaks in the actual gait and set each limit as measured-peak x margin capped at rating; then propagate the same numbers into training and add an automated deploy-time consistency check - never derate by a uniform percentage, never let training assume torque deployment will not grant.
Symptom
A uniform 50% torque derating (18/8.5/7) had piled safety margin on the joints that never use it while cutting the busiest joint below half its measured demand.
Context
Per-joint gait peaks were measured (walk_v5 at cmd 0.3/0.6): RS06 (hip_pitch/knee) uses 5.5-5.9 N*m = 15-16% of its 36 N*m rating - cutting it to 12 is a free safety win; RS02's ankle_pitch runs at 16.2 N*m = 95% of its 17 N*m rating - "它是速度的硬件瓶颈", no room to cut; RS00 measured 36-44%, capped at 11. The resulting shape 12/17/11 replaced the uniform percentage. Sweeps across several limit sets (rated / 50% / 14-17-11 / 12-17-11) produced identical speed, lift, and landing force - within this range the limits do not shape the gait; what matters is consistency: "关键是训练和硬件必须是同一个数", because the exporter fills effort_limit from tau_limit, and a policy trained at rated 36/17/14 "会假设有三倍力矩可用" while deployed at 12/17/11 (exactly the v5 cross-generation inconsistency later suspected in its wild kicking).
Change
robot.yaml tau_limit set to the measured-shape 12/17/11, firmware written to match, and train/isaac_values.py regenerated so training sees the same limits; the deploy tool self-checks limits against robot.yaml on every run.
Outcome
Free safety margin captured where demand is low, the real bottleneck joint left at rating, and the train/deploy torque worlds unified with an automated consistency check.
Mechanism
Torque demand is grossly unequal across joints in a gait (15% vs 95% of rating here); a uniform percentage misallocates the safety budget by construction. And since the trainer treats effort_limit as a plant truth, any train/deploy mismatch is an invisible plant gap of exactly the mismatch ratio.
Applies when
- choosing safety torque limits for a legged platform
- training-vs-deployment actuator limit audit
- one joint runs near rating while others idle
“曾用统一 50%(18/8.5/7)是错的形状: 把余量堆在用不到的 RS06 上, 却把 ankle_pitch 砍到需求的 52%。… RS02 在 0.6 m/s 已用到额定 95%, 它是速度的硬件瓶颈 … 实测多组限幅 … 完全一致 —— 限幅在这个范围对步态零影响, 关键是训练和硬件必须是同一个数。… 若训练仍按额定 36/17/14, 学出的策略会假设有三倍力矩可用。”
train/WALK_V6_MINIMAL.md § 3. 训练侧必须同步的一件事