Training Coach

Doctrine

A report may cite any of these as doctrine-N.

1. doctrine-1Contract freeze and fingerprint discipline

   The policy I/O contract (observation layout, scales, history semantics, action pipeline) is frozen and fingerprinted; every exported policy is stamped and verified; contract changes ship as new versioned profiles that leave old artifacts bit-identical, and old policies run forever under their era's pinned profile.

   Case. The 215-dim omni contract was frozen with a three-machine digest; the one contract-level extension (lateral feed-forward) went in as a new `omni_ff` profile with the old profile provably untouched, and the contract checker caught two real wiring bugs before any training (`contract-freeze-and-checker`). A silently changed gait-clock default would have fed old policies a 25% slower clock - closed by pinned legacy profiles (`legacy-profile-pinning`). A stale derived USD forked plant mass 2.2% until an automated source-vs-derived instrument gated it (`derived-asset-staleness-check`). A gain profile is part of the closed loop a policy was trained in and belongs in its stamp; the recovery line's anchored authority was left out of its manifest and recorded as the gap not to repeat (`gain-profile-belongs-in-the-stamp`), and a second policy behind a deploy-side switch made the handoff state itself a contract (`recovery-two-policies-and-a-state-machine`, `walk-recovery-fsm-handoff`).

   Coach application. On any proposal touching obs/action semantics, defaults, or derived assets: demand the version/profile plan, the fingerprint update, and the checker extension in the same change; flag any old artifact that would run under new defaults.

   contract-freeze-and-checkerlegacy-profile-pinningderived-asset-staleness-checkgain-profile-belongs-in-the-stamprecovery-two-policies-and-a-state-machinewalk-recovery-fsm-handoff

2. doctrine-2Attribution by resolved training params - never eval-override knobs

   Capability differences between lineages are explained only by digging each lineage's *resolved* training configuration and eliminating columns; evaluation-side override knobs (kd-scale, power-scale, cycle-time) act on the plant for *every* policy and may serve as deployment mitigations but never as explanations.

   Case. Low-friction robustness across 8 lineages x 3840 cells was traced to kd DR *bandwidth* - every lineage had ground friction pinned to (1.0,1.0), so "trained friction" could not be the axis; the parameter axis and the plant axis were explicitly separated after the first attribution conflated them (`kd-bandwidth-mu-law-attribution`). "Weak turning" on hardware was a power-scale plant effect, not a training gap (`deploy-knob-attribution-before-retraining`); slowing the deploy clock was out-of-distribution, not a feature (`cycle-time-override-is-ood`). The ground truth for what a run trained under is the logged per-run config, not the source tree (`resolved-config-is-source-of-truth`).

   Coach application. Whenever asked "why is lineage A better", require the resolved-param table first; kill zero-variance columns; refuse explanations phrased in eval-knob terms; when a knob helps, label it deployment mitigation.

   kd-bandwidth-mu-law-attributiondeploy-knob-attribution-before-retrainingcycle-time-override-is-oodresolved-config-is-source-of-truth

3. doctrine-3PASS gates become constraints; FAIL gates become objectives

   Once a skill passes its gate, that gate converts into a standing regression constraint (budget <= 2/20 against the parent baseline) for all later training; gates currently failing are the only legitimate objectives of the next rung.

   Case. The C ladder ran one frozen 13-cell x 20-seed matrix at every rung with promotion = "new skill PASS and old skills within regression budget"; C1 was stopped and re-rooted precisely because it trained away the root's backward PASS (`fixed-acceptance-matrix-per-rung`, `preregistered-stop-criteria-per-rung`). The C4 product shipped only at 260/260 cells with zero regression.

   Coach application. Keep the ledger: every PASS adds a constraint row; propose rungs only against FAIL rows; treat any constraint violation as stop-and-attribute, never "the next rung might win it back".

   fixed-acceptance-matrix-per-rungpreregistered-stop-criteria-per-rung

4. doctrine-4One variable per ladder rung - counted against what the checkpoint saw

   A rung changes one variable, where "one" is counted against the checkpoint's actual training state, not against the current config's diff; batching is allowed only when each change owns a disjoint symptom space with a pre-registered ablation order.

   Case. Two rungs failed identically because resuming s1e-500 under the evolved config silently added four plant variables the checkpoint had never seen ("单变量纪律不只看「我改了什么」,还要看「checkpoint 见过什么」" - `resume-state-dr-audit`). v8 legally batched four orthogonal fixes with a written ablation order (`orthogonal-batch-with-ablation-order`); v9 spent one run completing a 2x2 factorial so either outcome convicted a factor (`fill-the-missing-factorial-cell`); v10b's three-way ablation wrongfully convicted the clock and had to be retried fairly.

   Coach application. Before any resume: diff cfg against the checkpoint's logged training state. Before any batch: require the symptom-ownership map and ablation order in writing.

   resume-state-dr-auditorthogonal-batch-with-ablation-orderfill-the-missing-factorial-cell

5. doctrine-5Pre-register risks, readings, and stop criteria before the ladder

   Before a ladder or risky rung, write down the known risks, the interpretation of every plausible outcome, and hit-any-one stop criteria - frozen before training, tightened when priors say results should come fast.

   Case. The C ladder opened with three numbered risks including the exact falsification condition for its own root choice; A/B arms carried "预注册读法(事后不改)" tables; a level expected to fail was run anyway for its pre-registered diagnostic value (`preregister-risks-and-fork-readings`). Stop criteria caught C4-redo rungs at +200 instead of full caps (`preregistered-stop-criteria-per-rung`); hardware sessions pre-registered per-config expected signatures and the disagreement rule "不改结论改账" (`preregistered-real-expectations`, `feasibility-accounts-lock-design-point`).

   Coach application. Refuse to open a rung without the written risk/reading/ stop block; after results, read conclusions off the pre-registered table and flag any post-hoc reinterpretation.

   preregister-risks-and-fork-readingspreregistered-stop-criteria-per-rungpreregistered-real-expectationsfeasibility-accounts-lock-design-point

6. doctrine-6Plant parameters are measured, never invented

   Every plant number carries measurement provenance: armature = N^2 x rotor inertia from no-load tests, friction split by rig and by API column, torque limits shaped by per-joint gait peaks, latency traced through the real pipeline, masses weighed - and DR bands are additive around the measured nominal, sized to the measured dispersion.

   Case. Guessed friction was 2.5x low and guessed damping 5x high (`friction-measured-not-guessed`); armature had been 0 with a 9:1 gearbox (81x reflected inertia, `armature-n2-rotor-inertia`); a uniform torque derating was "the wrong shape" vs measured peaks (`torque-limit-shape-by-measured-peaks`); the delay implementation itself was a wrong plant for a whole lineage (`latency-lerp-reverse-extrapolation`); the run design point was locked by three accounts including the tau_limit/kd speed ceiling (`feasibility-accounts-lock-design-point`); identified friction had to land in the right simulator API columns to act at all (`sim-api-friction-columns`). The recovery and one-leg lines opened with the same kind of accounts before any reward existed - a connected static path and the torque along it for an armless get-up, and the gains single support needs to be holdable at all (`get-up-feasibility-accounts-before-training`, `single-support-gain-authority-probe`).

   Coach application. For any plant value in a config review, ask "measured how?"; reject absolute ranges with no nominal; check API column mapping and derived-asset regeneration whenever measured values land.

   friction-measured-not-guessedarmature-n2-rotor-inertiatorque-limit-shape-by-measured-peakslatency-lerp-reverse-extrapolationfeasibility-accounts-lock-design-pointsim-api-friction-columnsget-up-feasibility-accounts-before-trainingsingle-support-gain-authority-probe

7. doctrine-7Sim2sim gate before sim2real - under deployment conditions

   Every checkpoint passes a second, independently built simulator before hardware, and both the gate and the smoke loop run under the measured deployment conditions (real pipeline delay, honest contact parameters, the deployment gain/power profile).

   Case. The standing order "先sim2sim 再sim2real" (`sim2sim-gate-before-sim2real`); acceptance flipped to match hardware only under measured condim/torsional friction (`eval-plant-honesty-contact-params`); gates moved permanently to `--delay 2` after the kicking incident (`pipeline-latency-is-plant-not-dr`); and the harness itself must be audited - a frame-convention bug in the cross-sim evaluator invalidated a whole line of verdicts (`body-frame-velocity-api-audit`). The recovery line's second simulator caught a torque penalty paid for by bracing the legs together (`torque-penalty-bought-by-leg-bracing`), and a 1.8x torque disagreement between the two plants stayed binding because its one surviving explanation was never tested (`torque-disagreement-between-simulators-unresolved`).

   Coach application. Block any hardware request lacking a second-sim PASS at deployment conditions; when sim2sim and training-side metrics disagree, treat the evaluator as a suspect too.

   sim2sim-gate-before-sim2realeval-plant-honesty-contact-paramspipeline-latency-is-plant-not-drbody-frame-velocity-api-audittorque-penalty-bought-by-leg-bracingtorque-disagreement-between-simulators-unresolved

8. doctrine-8Observation honesty - the actor's inputs are a hardware contract

   The actor observes only signals the real robot produces with realistic noise; privileged truths go to the critic; history windows are estimators and must train under plant variation; rewards on quantities the actor cannot observe buy only average suppression, never closed-loop correction.

   Case. Ground-truth velocity/forces went critic-only (`observation-honesty-critic-only`); frame_hist under zero DR memorized the trainer's plant fingerprint - 0/20 transfer (`history-obs-needs-plant-variation`); world-frame yaw rewards could not teach pull-back because heading is unobservable to the actor - correction was routed to the deploy outer loop instead of breaking the contract (`reward-observability-limit`, `deploy-heading-loop-and-align-training`).

   Coach application. Audit every actor-obs element for hardware existence; require minimal plant jitter whenever history/recurrence exists; for each reward, ask "can the actor see this error?" and route correction tasks to outer loops.

   observation-honesty-critic-onlyhistory-obs-needs-plant-variationreward-observability-limitdeploy-heading-loop-and-align-training

9. doctrine-9Reward economics are audited in realized currency

   Reward design decisions are made on realized per-step magnitudes under the actual policy and command distribution: price the do-nothing optimum before adding a mode, compare achieved values to the computed ignore-floor, calibrate thresholds between measured healthy and sick distributions, and ship every new penalty with a withdrawal clause.

   Case. feet_air_time at weight 2.0 realized 0.038 vs tracking 1.2 - drag was rational (`realized-contribution-audit`); ignoring a vy command cost 28-180x less than ignoring vx until a gated tracking term was added (`reward-cost-of-ignoring-audit`, `gate-new-reward-terms-by-command`); achieved-vs-floor separated "never learned" from "priced out" (`ignore-floor-diagnosis`); the foot-distance wall was placed between measured healthy (0.6% tax) and sick (55%) policies (`calibrate-threshold-between-healthy-and-sick`); the landing penalty carried a pre-registered stand-down condition and actually stood down (`calibration-threshold-with-withdrawal-clause`); two clearance terms were inert until zero-points and gate occupancy were checked (`inert-reward-term-audit`). A get-up policy sat because three gated terms paid the seated pose 84% of the return and the one term that could tell sitting from standing was an exp kernel reading 4.6e-5 at the real error (`seated-basin-dead-exp-kernel`); a torque-tail term was weighted by its measured steady value beside a peer term after the estimate proved 12x off (`tail-torque-needs-hinge-on-computed-demand`).

   Coach application. Never discuss weights in the abstract: demand the realized-contribution table, the ignore-floor number, and the healthy-pay calibration before any reward edit is approved.

   realized-contribution-auditreward-cost-of-ignoring-auditgate-new-reward-terms-by-commandignore-floor-diagnosiscalibrate-threshold-between-healthy-and-sickcalibration-threshold-with-withdrawal-clauseinert-reward-term-auditseated-basin-dead-exp-kerneltail-torque-needs-hinge-on-computed-demand

10. doctrine-10The zero-cost option must be the desired behavior

    For every penalty, name what the zero-cost option is; penalize failure events (slip, saturation excess, contact in flight windows), never the motion or joints that healthy behavior uses; make degenerate strategies fatal via termination where penalties cannot price them out.

    Case. Joint-usage penalties for drift taxed a 1.4%-of-momentum channel 2.7/step and collapsed training; the slip penalty costs a non-slipping gait exactly zero (`penalize-the-slip-not-the-joint`). A frozen-at-clamp joint pays zero action-rate forever - only a pre-clip saturation penalty flips the cheat economics (`saturation-cheating-zero-rate-cost`). Ungated phase shaping made standing 42x more expensive than stepping and cooked the hip motors (`moving-gate-42x-stand-tax`); crouch-shuffling lived until a height termination deleted it (`termination-closes-degenerate-basin`). A gated penalty is an exit: the policy parked just outside an uprightness gate, then just under a height gate, to stop paying a stance tax, and only a positive band plus an always-on guard closed both (`penalty-gate-is-an-escape-hatch`); a soft-limit penalty that charged the standing pose itself bought a 4.1 deg lean (`soft-limit-penalty-charges-nominal-pose`); an unpriced foot attitude was spent on edge-standing (`unpriced-foot-attitude-is-a-free-variable`); and the one-leg line listed its cheapest cheats before training and still met one through a zero-gradient band (`enumerate-cheapest-cheats-before-training`, `binary-band-reward-fake-touchdown`).

    Coach application. Run the "零代价的选项是什么" audit on every proposed term; convert motion taxes into event-conditional penalties; check the termination set against each known degenerate strategy.

    penalize-the-slip-not-the-jointsaturation-cheating-zero-rate-costmoving-gate-42x-stand-taxtermination-closes-degenerate-basinpenalty-gate-is-an-escape-hatchsoft-limit-penalty-charges-nominal-poseunpriced-foot-attitude-is-a-free-variableenumerate-cheapest-cheats-before-trainingbinary-band-reward-fake-touchdown

11. doctrine-11Measurement discipline: independent referees, signs, distributions

    A disputed measurement is adjudicated only by an independent algorithm from raw state; directional ability requires sign-antisymmetry under command reversal; bimodal metrics are reported as mode shares (never medians, never 3 seeds); ratios are not comparable when totals change; reward values compare only within one command distribution; single chaotic events never cross machines.

    Case. The triple reversal - a good metric was "refuted" by a sibling metric that shared the disease (`independent-referee-for-metric-disputes`, `body-frame-velocity-api-audit`); same-signed +/- responses were bias, not turning (`same-sign-response-is-yaw-bias`); the swing median sat in a bimodal gap (`median-hides-bimodal-distribution`); "v6 is jitterier" died on absolute energies (`ratio-metrics-need-absolute-check`); yaw gain measured 15x wrong in an oscillating frame (`heading-integral-not-body-rate`); a 44% improvement evaporated under same-distribution comparison (`same-distribution-reward-comparison`); drift direction was a limit cycle (`multiseed-sign-test-for-drift`); a cross-machine push cliff was chaos (`single-impulse-recovery-is-chaotic`).

    Coach application. Before accepting any surprising number: ask for the independent recomputation, the sign pair, the distribution shape, and the comparison conditions. Retract in writing when a metric falls.

    independent-referee-for-metric-disputesbody-frame-velocity-api-auditsame-sign-response-is-yaw-biasmedian-hides-bimodal-distributionratio-metrics-need-absolute-checkheading-integral-not-body-ratesame-distribution-reward-comparisonmultiseed-sign-test-for-driftsingle-impulse-recovery-is-chaotic

12. doctrine-12The deployment pipeline is plant

    Irreducible pipeline properties - action latency, rate limits, power/torque scaling, teleop command mappings - are part of the nominal plant, modeled from day one and reproduced in every gate; deploy-side scalings are crutches that flag unmodeled plant, and they cannot be algebraically folded into training constants.

    Case. Right-leg kicking was over-trained-delay x loop gain; power 0.8 was a gain-reduction crutch that retired when the delay was modeled (`pipeline-latency-is-plant-not-dr`); power derating damages non-forward axes first (`power-scale-hurts-nonforward-axes`); training at 0.4 scale as the "twin" of deploying 0.5 x 0.8 collapsed 0/20 (`deploy-scaling-not-training-equivalent`); one shared teleop speed sent an out-of-band lateral command and the robot clipped its own foot (`teleop-command-band-per-axis`); the latency DR range had not even covered the measured pipeline (`latency-dr-covers-measured-pipeline`). A rate limiter added at deployment only clipped a policy that kept commanding (`deploy-rate-limiter-windup`); moved into training and anchored on the last command it became an integrator in the balance loop (`slew-anchor-is-an-integrator`); anchored on the measured angle it bounded torque and kept the bandwidth (`beta-anchored-action-target`). The walking lines' safe setting, power-scale 0.8, cut the ends of the recovery policy's full-range travel and left its spikes alone; a gain inside the trained band did the job (`power-derating-cuts-full-range-contract`).

    Coach application. Demand the measured pipeline latency/limits in the plant model and in gate conditions; treat every deploy-side derating as a question ("what is this compensating?"); block per-axis command sources that exceed training bands.

    pipeline-latency-is-plant-not-drpower-scale-hurts-nonforward-axesdeploy-scaling-not-training-equivalentteleop-command-band-per-axislatency-dr-covers-measured-pipelinedeploy-rate-limiter-windupslew-anchor-is-an-integratorbeta-anchored-action-targetpower-derating-cuts-full-range-contract

13. doctrine-13DR budget is finite; its distribution is the measured support

    Robustness is a conserved budget: disturbance training on an already-hardened lineage borrows from existing margins; DR ranges span the measured deployment support - no fictitious tails (they buy degenerate gaits), no single constants (they allow thin-margin specialization); harden the plant only after the task distribution is final.

    Case. The same push dose helped a narrow lineage and damaged a balanced one - budget conservation (`push-dr-conditional-budget-conservation`); wide latency tails bought drag-glide, constant values shipped 60% thinner tilt margins - the answer is a narrow band on the measured support (`dr-tail-plant-continuation`, `constant-value-dr-overfits-margin`); task-first ordering because hardening a soon-to-change task wastes budget (`task-shaping-before-plant-hardening`); COM randomization used deliberately as a behavior-shaping tool, and rolled back on symptom per its own contract (`com-randomization-forces-leg-spread`, `com-dr-rollback-on-symptom`). DR that is switched on can still be thin: the run policy fell in the frontal plane its gain-and-latency randomization never touched (`thin-dr-judged-by-channel-coverage`), and a friction priority settled under one action contract had to be re-measured under the next (`friction-priority-re-measured-after-plant-change`).

    Coach application. Before any DR rung: check the untrained policy against the spec, the lineage's current DR load, and the measured real-world range; after it: audit retained margins, not just the new tolerance.

    push-dr-conditional-budget-conservationdr-tail-plant-continuationconstant-value-dr-overfits-margintask-shaping-before-plant-hardeningcom-randomization-forces-leg-spreadcom-dr-rollback-on-symptomthin-dr-judged-by-channel-coveragefriction-priority-re-measured-after-plant-change

14. doctrine-14Gates measure what hardware feels: posture, margins, stripped assists

    Acceptance batteries carry posture-class rows (tilt max median, per-joint L/R asymmetry, temperature) beside task rows, graded margin columns beside binary gates, chirality scored per side, at least one condition that removes the environment's free stabilization, and validated predictive scalars promoted into the gate.

    Case. Three same-shaped judging errors - survival, displacement, wz-difference - all missed what the operator felt; posture metrics had the predictive power (`task-metrics-vs-posture-metrics`, `stand-gate-posture-not-survival`); binary survival saturated and hid a 60% margin gap (`constant-value-dr-overfits-margin`); v5 passed everything on the ground and failed suspended (`suspension-probe-removes-free-stabilizer`); the hip_roll (l+r) scalar predicted real drift direction and ordering and entered the battery (`hip-roll-sum-predicts-lateral-drift`); averages hide chirality (`chirality-scored-separately`); gait-quality gates are judged at speeds that demand a gait (`low-speed-commands-reward-dragging`). The recovery line added the rest of the kit: where failed episodes end, not only where they started (`end-state-confusion-matrix`); a frozen acceptance distribution with a pinned seed (`frozen-acceptance-distribution-and-pinned-seed`); video of the metric rollout itself (`video-as-acceptance-record`); and the admission that a 10 s episode cannot see a stance that fails after a minute (`episode-length-bounds-what-a-gate-sees`). The one-leg line removed a foot-spacing wall that no gate measured, and the feet met on hardware (`removed-wall-returns-on-hardware`).

    Coach application. Review every battery for posture rows, margin columns, per-side scoring, and an assist-stripped condition; when operator feel and gates disagree, suspect the metric class first.

    task-metrics-vs-posture-metricsstand-gate-posture-not-survivalconstant-value-dr-overfits-marginsuspension-probe-removes-free-stabilizerhip-roll-sum-predicts-lateral-driftchirality-scored-separatelylow-speed-commands-reward-draggingend-state-confusion-matrixfrozen-acceptance-distribution-and-pinned-seedvideo-as-acceptance-recordepisode-length-bounds-what-a-gate-seesremoved-wall-returns-on-hardware

15. doctrine-15Fork and root selection: recoverability, maturity, frozen rewards

    Choose fork roots by which candidate's deficits the coming training can pay back (precision is recoverable; lost plasticity, symmetry, and margins are not); prefer mature checkpoints as roots even when younger ones score better as products; never fine-tune through a reward change - continuation is legal only with the reward frozen and plant/DR widening one rung at a time.

    Case. s1e-500 beat higher-precision candidates because its exclusive strengths were unrecoverable (`fork-root-recoverable-shortfall`); the b300 arm proved maturity is capital against adaptation shock (`root-maturity-vs-product-quality`); the B-arm scatter/half-recover/collapse signature falsified reward-change fine-tuning and drew the legal boundary for S2 continuation (`fine-tune-reward-change-falsified`).

    Coach application. For root debates, build the exclusive-strengths table and ask "which side can be trained back?"; require dual-arm evidence for maturity claims; classify any proposed continuation as reward-frozen or not before approving.

    fork-root-recoverable-shortfallroot-maturity-vs-product-qualityfine-tune-reward-change-falsified

16. doctrine-16Curricula: verified engagement, lineage counters, disease-phase gating

    Automatic curricula must prove they engage (a saturated ratchet is constant DR wearing a curriculum's name); every ramp counts lineage-cumulative progress, not per-process steps; penalties aimed at late-stage pathologies ramp in after exploration noise decays; difficulty rises on measured per-stratum success, never on schedule.

    Case. The s1f ratchet capped at iter 248 and never engaged (`auto-curriculum-engagement-check`); the saturation ramp re-fired at +600 after every resume and no shipped product ever saw the penalty (`curriculum-counter-lineage-steps`); the same penalty worked once gated to the disease phase and became an untouchable mechanism (`gate-penalties-to-the-disease-phase`); record-high aggregate reward hid a fully-failing delay stratum (`aggregate-metrics-mask-subgroup-failure`); bucket share is not a gradient lever (`bucket-share-is-not-a-gradient-lever`). An assist curriculum keyed to a pooled success share was withdrawn on the strength of the categories that already worked (`curriculum-criterion-conditioned-on-lagging-category`); a pace set by per-step income moved only when that income was time-gated (`per-step-income-drives-speed-time-gate`), and the same gate had to be retired in a lineage without the disease (`time-gate-vs-wide-stance-retire-the-fix`).

    Coach application. Ask every curriculum three questions: does it engage (show the internal state)? what does it count (process or lineage)? when is it present (against the pathology's phase)? Check where shipped checkpoints sit relative to every ramp.

    auto-curriculum-engagement-checkcurriculum-counter-lineage-stepsgate-penalties-to-the-disease-phaseaggregate-metrics-mask-subgroup-failurebucket-share-is-not-a-gradient-levercurriculum-criterion-conditioned-on-lagging-categoryper-step-income-drives-speed-time-gatetime-gate-vs-wide-stance-retire-the-fix

17. doctrine-17Probe before training: feasibility first, hypotheses in tables

    After two failed training attempts at a skill, stop training: demonstrate the behavior open-loop, enumerate hypotheses in a written table audited against actual configs cheapest-first, race one probe per side of the sim2real boundary for hardware-only pathologies, and use suspended tests to acquit or convict actuators before blaming authority.

    Case. "在黑暗里试钥匙" - four sidewalk rungs failed until an open-loop probe separated exploration/waveform/authority in one experiment (`open-loop-probe-before-reward-tuning`); the foot-drag mystery fell to a seven-hypothesis config audit (`hypothesis-table-code-audit`); the period-doubling was resolved by racing a reward-side and a plant-side evidence line - and both paid off, one per sub-case (`period-doubling-evidence-race`); the suspended test acquitted the roll actuator in one measurement (`suspended-test-isolates-actuator-authority`). A read-only configuration probe told a wall from a slope in the recovery line's seated basin (`configuration-probe-wall-not-slope`), and the fix it pointed to - where the feet are - took prone from 0/159 to 158/159 (`prone-dead-end-is-foot-placement`); a knob that did not move its variable was recorded as no test of the idea (`dof-vel-penalty-is-not-a-pacing-knob`).

    Coach application. When a skill resists training, prescribe the probe before any further reward edits; require verified target trajectories before imitation terms; keep a falsified-fixes list so closed roads stay closed (`amplitude-cut-falsified-yaw-fix`).

    open-loop-probe-before-reward-tuninghypothesis-table-code-auditperiod-doubling-evidence-racesuspended-test-isolates-actuator-authorityconfiguration-probe-wall-not-slopeprone-dead-end-is-foot-placementdof-vel-penalty-is-not-a-pacing-knobamplitude-cut-falsified-yaw-fix

18. doctrine-18External advice is recomputed locally; values transfer as ratios

    Every external suggestion is classified adopt / already-have / modify / trap by recomputing its claim on the local reward table and probe data; numeric values transfer only as dimensionless ratios (to tracking weight, leg length, sqrt(gL), control rate); citations are verified to exist.

    Case. "Start vy very small" would have destroyed sidewalk learning on this reward table - the gradient scales quadratically (`external-advice-audit-against-own-arithmetic`); swing-height targets and weights transferred correctly only through leg-length and tracking-ratio scaling (`transfer-ratios-not-absolutes`); the "6-step delay" was refused for lacking a control rate (`latency-dr-covers-measured-pipeline`); a borrowed reference's structure was FK-verified and its amplitude re-derived from the division of labor (`reference-structure-fk-amplitude-division`); retrieval agents fabricated verbatim arXiv quotes - only source-verifiable material was used; and one dismissed suggestion later proved right for a different mechanism, and was credited (`cycle-average-tracking-for-gait-quantities`). An advisor's staged state machine turned out to exist in none of the three papers it cited, and reading them changed the plan (`advisor-paraphrase-vs-paper`).

    Coach application. Intercept every "paper X does Y" with the local recomputation; convert absolutes to ratios before comparison; verify quotes; revisit dismissed advice when new mechanisms appear.

    external-advice-audit-against-own-arithmetictransfer-ratios-not-absoluteslatency-dr-covers-measured-pipelinereference-structure-fk-amplitude-divisioncycle-average-tracking-for-gait-quantitiesadvisor-paraphrase-vs-paper

19. doctrine-19Hardware sessions are scripted experiments, not tuning sessions

    Real-robot time executes a pre-registered matrix: risk-ordered (baseline first, fragile last with a spotter), stage-gated (suspended smoke before ground), A/B sessions bracketed by a repeated reference run, operators briefed on measured zero-command and untrained-axis behavior, chirality-aware disturbance protocols, no field tuning - the only legal field changes are scripted, single-variable, and self-reversing.

    Case. The S2 acceptance sheet (`risk-ordered-real-deployment`, `battery-bracketed-real-ab`, `know-zero-command-behavior`, `push-test-chirality-protocol`, `no-field-tuning-protocol`); the RAM-only torque experiment with automatic power-cycle rollback (`reversible-single-variable-field-experiments`); and the sim-veto rule - even sim's condemnations get one safeguarded hardware check when they judge the purpose-built configuration (`sim-veto-needs-real-confirmation`). The recovery line's first real run went ahead with its preconditions unmet and was stopped as dangerous (`first-real-get-up-violent-stage-one-policy`); after it: a staged hang, mat and floor protocol (`staged-hang-mat-floor-for-get-up`), a fixed power-cycle pre-flight and two-machine discipline (`power-cycle-preflight`, `two-machine-config-discipline`), a fall guard replaced rather than switched off (`fall-guard-becomes-a-state`), and logs that are part of the run (`hardware-log-is-the-attribution-input`).

    Coach application. Turn every hardware request into a runbook with order, gates, brackets, briefing, and anomaly plays; refuse improvised parameter changes on the floor.

    risk-ordered-real-deploymentbattery-bracketed-real-abknow-zero-command-behaviorpush-test-chirality-protocolno-field-tuning-protocolreversible-single-variable-field-experimentssim-veto-needs-real-confirmationfirst-real-get-up-violent-stage-one-policystaged-hang-mat-floor-for-get-uppower-cycle-preflighttwo-machine-config-disciplinefall-guard-becomes-a-statehardware-log-is-the-attribution-input

20. doctrine-20Close questions in writing; restart when the debt is structural

    Audited questions get frozen verdicts with citable wording and an explicit reopening bar; hardware verdicts are dated by deployment-stack and calibration state and expire when those change; and when successive rungs shuffle symptoms without net progress, freeze the lineage as regression baselines, pay the structural debts, and retrain minimal - carrying laws and instruments, not weights.

    Case. The chirality and COM questions were closed with frozen wording and "no reopening without new hard evidence" (`frozen-verdicts-semantic-boundaries`); v5/v6's condemnations expired with the deploy stack (`stale-verdicts-under-old-stack`); a 2-degree calibration fix moved the whole runnable envelope (`zero-offset-calibration-shifts-envelope`); plant upgrades are era boundaries with paired re-baselining (`plant-swap-invariants-vs-shifts`); and the 2026-08-05 reset froze v5-v11, fixed the latency FIFO / manifest / sampling / reward-table debts, and restarted - producing the lineage that reached hardware SOTA (`freeze-lineage-fix-structure-restart`, `minimal-reward-table-with-provenance`). The recovery line's real-robot verdicts ended up in three places that disagree, one of them an undated note in a command file (`write-hardware-verdicts-back`).

    Coach application. Maintain the closed-questions ledger and quote it when symptoms recur; stamp verdicts with stack/calibration versions; when a team is three rungs into symptom-shuffling, raise the restart question explicitly with the freeze-fix-restart pattern.

    frozen-verdicts-semantic-boundariesstale-verdicts-under-old-stackzero-offset-calibration-shifts-envelopeplant-swap-invariants-vs-shiftsfreeze-lineage-fix-structure-restartminimal-reward-table-with-provenancewrite-hardware-verdicts-back

21. doctrine-21Name the quantity in the space it lives in

    A goal, reward term or acceptance criterion about the feet, the base or the contact state is computed from the quantity itself - world poses, forces, per-category outcomes - never through a joint-angle, single-signal or pooled stand-in that assumes everything else sits at nominal; and every detector is validated on a behaviour known not to contain the event before it becomes a gate.

    Case. The recovery line was caught three times: |ankle roll| as "flat feet" sold stance width and the real robot slid into the splits, a hip-roll criterion was confounded by 50 deg of yaw, and the joint table said 0.271 m where the feet were 0.159 m apart; task-space terms produced the first flat, wide stance (`joint-space-proxy-for-task-space-quantity`). Flight detection lied in both directions across two lines - foot height flagged 40% false flight on a walking gait, contact force alone flagged slip chatter as hops (`contact-detector-single-signal-lies`). A pooled height average described a robot that did not exist - six in ten standing, four in ten sitting (`zero-partial-credit-is-not-an-iteration-problem`) - and the walking line had learned the same lesson on yaw rate (`heading-integral-not-body-rate`).

    Coach application. For every reward term and gate row, ask what physical quantity it stands for and whether it is measured directly; flag joint-space or single-signal stand-ins for task-space goals, ask for a detector validated on a negative control, and split pooled metrics by category before reading them.

    joint-space-proxy-for-task-space-quantitycontact-detector-single-signal-lieszero-partial-credit-is-not-an-iteration-problemheading-integral-not-body-rate

22. doctrine-22Continuation needs a live gradient; a release is chosen by a scan

    Continue a converged policy only on a change that creates a live gradient, on a short budget, with every checkpoint scanned on the transfer axis; choose a release by running the full battery over a band of checkpoints and stop on signals, never by taking the last one; and when edits to the terminal phase cannot move a behaviour, roll back and retrain with the constraint present from the start, keeping the order in which the lineage acquired its mechanisms as explicit curriculum phases.

    Case. A continuation with no new gradient drifted MuJoCo transfer from 100/98% to 80/28% while every Isaac gate stayed perfect, and a live-gradient continuation at the same depth kept it (`converged-continuation-is-poison`). One-leg checkpoints 100 iterations apart failed 1 and 38 of 40 cells, and late ones degraded (`checkpoint-choice-is-a-full-gate-scan`). Four in-lineage stance fixes failed because the stance was the end of the get-up path, and from scratch it grew right (`stance-decided-by-get-up-path`); fixes stacked on degraded states were rolled back by the user (`stop-stacking-roll-back-and-audit`); and the lineage's final recipe, trained from scratch in one run, sat at 0% because the order of its curriculum was part of the product (`curriculum-history-is-part-of-the-product`). The omni line's short adaptation budgets and mature roots are the same law seen from the other side (`continuation-budget-not-from-zero`, `root-maturity-vs-product-quality`).

    Coach application. Before approving a continuation, ask for the new gradient, the budget and the transfer axis in the scan; before approving a release, ask for the scan; after three rungs without progress on the target, propose rolling back to the last good checkpoint and a from-scratch phase plan instead of a fourth patch.

    converged-continuation-is-poisoncheckpoint-choice-is-a-full-gate-scanstance-decided-by-get-up-pathstop-stacking-roll-back-and-auditcurriculum-history-is-part-of-the-productcontinuation-budget-not-from-zeroroot-maturity-vs-product-quality

Experience cards

23 cards tagged plant-calibration.

• Ideal PD is not enough - add a delay buffer and fit armature/friction/delay per jointactuator-delay-buffer-fitting

  Observed oncewalkactuator-modelingactuator-modelingplant-calibration

  Never ship ideal PD to hardware: add a measured delay (in control steps) and per-joint armature/friction fitted from step and sine responses, and treat remaining actuator mismatch as your standing largest sim2real residual.

  Symptom

  Standard ideal PD actuator model transfers poorly; sim assumes targets take effect instantly and joints reach arbitrary acceleration.

  Context

  A developer with a successful on-hardware Isaac Lab biped modified the actuator model in two ways and calibrated it against the real robot: step-response plus sine-sweep tests (positive step, negative step, sine tracking), overlaying sim curves on measured curves and hand-tuning.

  Change

  (1) Delay buffer: action targets take effect after a uniform 6 time-step delay on all joints; (2) acceleration limiting so the actuator cannot reach arbitrary acceleration; (3) per-joint fit of armature / friction / delay - different joints genuinely needed different values.

  Outcome

  Hip joints fit worst, knee best; the developer rated the result "not perfect, the best I could do" and still listed actuator-model improvement as next work - i.e. even the fitted model remained the dominant residual.

  Mechanism

  Real actuation is a lagged, bandwidth-limited system; a delay buffer and acceleration cap are the two cheapest structures that reproduce its phase and magnitude response. Per-joint differences come from differing load, wiring, and friction states, so a single global constant underfits.

  Applies when

  • actuator model in sim is ideal PD with no delay
  • step-response of real joint visibly lags or overshoots the sim's
  • budgeting which sim2real gap to attack first

  “标准 ideal PD actuator 不够用，他改了两处：延迟缓冲：目标不是立即生效，全部关节统一 6 个 time step 延迟 / 加速度曲线：执行器不能瞬间达到任意加速度 … 用 armature / friction / delay 三个参数逐关节拟合，标定方法是阶跃响应 + 正弦扫描 … 髋部关节偏差最大，膝关节最好。”

• Armature must be N^2 x rotor inertia, never 0 - measure it no-loadarmature-n2-rotor-inertia

  Mechanism understoodwalkplant-calibrationplant-calibrationactuator-modeling

  Every geared actuator carries N^2 * I_rotor of reflected inertia at the joint; set armature from a no-load measurement, never leave it 0 and never guess it.

  Symptom

  Sim joints accelerate more easily than real joints; old MJCF had armature = 0 (rotor reflected inertia entirely unmodeled), a systematic sim2real gap on every joint.

  Context

  Original hand-written MJCF plant used armature 0. The team derived and then measured the correct value: torque needed at the rotor is I_rotor * N * alpha; after the N:1 gearbox the output shaft "feels" an extra N^2 * I_rotor of inertia. With a 9:1 reduction that is an 81x amplification of the rotor inertia, far too large to ignore.

  Change

  Set per-motor armature from no-load (motor out of the robot) measurement instead of 0: RS06 = 0.0070 kg*m^2, RS02 = 0.0032 kg*m^2, RS00 = 0.0015 kg*m^2. Landed together with measured friction as the first fully-measured plant parameter set.

  Outcome

  Plant parameters "第一次全部来自实测" (first time all from measurement); became the frozen plant baseline for all subsequent training generations.

  Mechanism

  Reflected inertia scales with the square of the gear ratio: the rotor spins N times faster than the joint, so its kinetic energy (and the torque needed to accelerate it) appears N^2 larger at the output. Omitting it makes simulated joints unrealistically fast/light, so policies learn action rates the real actuator cannot deliver.

  Applies when

  • building or auditing a simulation plant model for a geared/QDD actuator
  • sim policy moves joints faster or snappier than the real robot can
  • MJCF/URDF review shows armature or rotor inertia set to 0 or a default

  “armature 转子反射惯量有问题 在sim里面一定要处理 不能是0，空机测试。转子处需要的力矩 = I_rotor × N × α 经减速箱放大 N 倍后 = N² × I_rotor × α 所以输出轴"感觉到"多了一个 N² × I_rotor 的惯量。 这就是 armature。… 关键是那个平方。减速比 9:1 就放大 81 倍。”

• The trainer read a stale USD after the URDF mass update - regenerate derived assets and gate on an automated equality instrumentderived-asset-staleness-check

  Mechanism understoodinfraplant-calibrationplant-calibrationprocesssim2sim

  For every derived plant artifact (USD from URDF, generated value files), pair the generation step with an automated source-vs-derived equality instrument, prove the instrument can fail, gate training on its PASS, and re-run physical audits after every regeneration.

  Symptom

  Measured link masses had been committed to URDF/MJCF (total 9.58 -> 9.792 kg, weighed values), but Isaac reads the derived USD asset - which still carried the old masses: a silent 2.2% mass fork between the training plant and the evaluation plant.

  Context

  The v12 checklist made USD regeneration a hard precondition ("硬性 前置") and, crucially, backed it with an instrument: check_usd_mass.py compares USD vs URDF per-link mass AND inertia trace, validated by showing it FAILs the stale asset naming 9 offending links, then PASSes after re-conversion (13/13 links consistent, total 9.7920). The self-collision filter audit was re-run after the regeneration (three poses, 0.00 N) because a regenerated asset invalidates physical audits done on the old one. This milestone was also where the three plants first aligned: "三边 plant 首次对齐(armature+摩擦+ 实称质量)就在这一代".

  Change

  convert_urdf re-run on the training machine, regenerated asset committed, check_usd_mass.py PASS required as an acceptance gate for the generation; dependent audits repeated post-regeneration.

  Outcome

  The 2.2% plant fork was closed before it could distort a generation's acceptance numbers; the staleness class of bug now has a permanent detector instead of a memory.

  Mechanism

  Source-of-truth edits do not propagate to derived binary assets by themselves; any consumer reading the derivative silently trains or evaluates on the old plant. An automated equality check between source and derivative - proven able to fail - turns an invisible staleness into a red gate, and regeneration invalidates every audit performed on the old artifact.

  Applies when

  • editing masses/inertia/geometry in URDF or MJCF sources
  • a trainer or evaluator consumes converted/derived assets
  • plant numbers differ between simulators for no visible reason

  “25ba997 把连杆质量更新为实称值(总重 9.58→9.792 kg,URDF/MJCF 已改),但 Isaac 读的是 train/assets/laika_v2.usd —— 仍是旧质量。… 否则 Isaac(9.58)与 MuJoCo(9.79)质量分叉 2.2%,v12 验收数字失真。验收门:python tools/check_usd_mass.py 必须 PASS … 对旧资产实测 FAIL/9 连杆点名,仪器已验证”

• Run acceptance under measured contact parameters - honest condim/torsional-friction flipped a false PASS into a real-matching FAILeval-plant-honesty-contact-params

  Mechanism understoodwalksim2sim-gatesim2simplant-calibrationgate-battery

  Pin the evaluation plant's contact model to measured values (contact dimension, torsional/rolling friction, mu) before trusting any gate that involves slip, impact, or drift - a gate can only fail a policy for physics its simulator contains.

  Symptom

  walk_v5 passed the old acceptance battery yet failed on the real robot (footfall force, drift, kicking) - the evaluation plant was flattering the policy.

  Context

  The battery was re-run under "honest contact parameters" - condim 4 (adding torsional contact) with measured torsional friction 0.035 - and v5 then FAILED exactly the rows corresponding to its real problems: heading 185 deg (limit 30), support-foot yaw slip 284 deg (limit 80), landing force 1.72x (limit 1.5x), suspended tilt 45.9 deg (limit 10). The slip physics depends on torsional friction, which the default contact model (condim 3) does not even simulate - a slip problem is invisible to an evaluator that cannot represent yaw friction at the foot. Term-sizing measurements for the new rewards were likewise taken under the same honest parameters (cmd 0.45, skipping the 5 s start transient).

  Change

  Acceptance harness pinned to condim 4 / torsion 0.035 (measured); verdicts issued under defaults declared non-citable for these rows.

  Outcome

  Sim acceptance verdicts began agreeing with hardware ("现在失败, 与真机一致"); the v6 fixes could be developed and validated against an evaluator that could actually see the disease.

  Mechanism

  An evaluator is a plant model too: contact dimensionality and friction values decide which failure modes exist in the simulation at all. Evaluating under default contact parameters tests the policy in a world where its real failure is physically impossible, producing structurally false PASSes.

  Applies when

  • sim acceptance passes policies that fail on hardware
  • slip/drift/impact gates run under default simulator contact settings
  • setting up a cross-simulator evaluation harness

  “accept_v2.py 已加三条判据, walk_v5 在诚实的接触参数下(--condim 4 --torsion 0.035)现在失败, 与真机一致:直行 15s 航向累计 <30° | 185° ✗ … 落脚力峰值 <1.5× 体重 | 1.72× ✗”

• Three hardware accounts locked the run design point - and the knee's real speed ceiling is tau_limit/kd, not the firmware limitfeasibility-accounts-lock-design-point

  Mechanism understoodrunplant-calibrationplant-calibrationactuator-modelinghardwareprocess

  Before opening a dynamic-gait training line, compute the full account set - tau_limit/kd effective speed ceilings, joint ROM under the intended reference geometry, and thermal RMS at the duty cycle - and let the accounts lock the design point; move only to pre-registered in-table alternates, re-running the accounts first.

  Symptom

  The run line was believed to require a firmware raise of the RS06 speed limit (10 rad/s) as a hard precondition, and the feasibility script's motor-envelope scan had marked 80/100 mm foot-lift cells "physically feasible".

  Context

  Three added accounts re-decided everything. (1) Damping tax: in MIT mode tau = kp*(q_des-q) - kd*qd, so sustained rotation is capped at tau_limit/kd = 12/1.5 = 8 rad/s - below the firmware's 10; at peak speeds 6.7-7.9 rad/s the damping term alone eats 10.1-11.9 N*m (84-99% of the torque limit). "提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮." (2) Joint ROM: the feasibility script had checked motor envelopes but NOT joint range - the ankle-pitch ROM caps 1:2:1 leg-shortening lift at 62 mm (soft) / 77 mm (hard), so the 80/100 mm "feasible" cells were voided; also firmware-independent. (3) Ankle thermal: duty 0.40 puts ankle RMS at 87% of continuous rating (0.35 -> 93%); long-period big-stride cells hit both ankle torque peak and heat. Verdict: firmware raise DEQUEUED (50 mm design point needs knee 6.7-7.3 < the 8 rad/s effective ceiling < firmware 10); vel_limit stays 10 so sim == robot. The three accounts uniquely lock the design point - 50 mm lift / T 0.60 s / duty 0.40 - "三笔账 唯一锁定,不是调参空间", with pre-registered alternates allowed only inside the table and only after re-running the accounts.

  Change

  Design point frozen from accounts; hardware precondition reversed by arithmetic rather than by test; reference amplitude (0.84 rad = FK inverse of 50 mm) derived, per-joint action scales sized to the required travel (knee 0.9, hip_pitch 0.6, ankle deliberately NOT amplified - hard limit is adjacent).

  Outcome

  A firmware work item left the critical path; an infeasible region of the design space was closed before any training; the remaining risk (knee tracking lag from the damping tax) was pre-registered with its own criterion and in-table fallback (duty 0.35) - "这不是'奖励没调好', 是 plant 账".

  Mechanism

  PD actuators in MIT mode pay kd*velocity out of the same torque budget that tracks position, so the effective speed ceiling is a ratio of configuration constants, invisible to firmware settings; and feasibility is the intersection of ALL constraint families (torque envelope, joint ROM, thermal RMS) - a scan that omits one family certifies impossible cells.

  Applies when

  • planning running/jumping or any high-rate gait on PD actuators
  • a firmware or hardware upgrade is assumed as a training precondition
  • a feasibility scan covers motor limits but not ROM or heat

  “膝的有效速度顶 = τ_limit/kd = 12/1.5 = 8 rad/s,不是固件的 10。… 提固件 limit_spd 越不过这道税 —— 它是 kd 与限扭的比,不是固件旋钮。… 可行性脚本只查了电机包络没查关节 ROM —— 其 80/100mm 的"物理可行"格作废。… 判决:RS06 提固件对 run v0 不是前置,出队”

• Guessed joint friction was 2.5x low and damping 5x high - measure, then DR around nominalfriction-measured-not-guessed

  Mechanism understoodwalkplant-calibrationplant-calibrationdomain-randomization

  Measure frictionloss and damping separately (they need different rigs), put the measured value at DR center, and express DR as an additive band around that nominal - a DR range around a guessed value can exclude the real robot entirely.

  Symptom

  Old MJCF friction values were invented, not measured; when finally measured, every guessed value was wrong by a large factor in some direction.

  Context

  Joint friction split into Coulomb (frictionloss, tau_c) and viscous (damping b). Measured with the robot hung from a crane (吊机测) while armature was measured no-load; the two measurements are deliberately separated. Old MJCF: frictionloss 0.05, damping 0.1, DR joint_friction range [0, 0.1] "凭空拍的" (made up out of thin air).

  Change

  Replace guessed values with measured ones - frictionloss: RS06 0.15 / RS02 0.12 / RS00 0.13 N*m (old 0.05, i.e. 2.5x too low); damping: 0.02 N*m*s/rad on all three motor types (old 0.1, i.e. 5x too high). DR reshaped from an absolute made-up range [0, 0.1] to an additive band around measured nominal: joint_friction_add [-0.05, +0.10].

  Outcome

  "摩擦定稿(与 armature 一起, plant 参数第一次全部来自实测)" - friction frozen as part of the first fully-measured plant; DR now brackets a measured truth instead of spanning an invented interval.

  Mechanism

  Coulomb friction and viscous damping have opposite behavioral signatures (constant-torque threshold vs velocity-proportional drag); guessing both wrong in opposite directions gives a plant that is simultaneously too easy to start moving and too hard to move fast. DR centered on a wrong nominal makes the policy robust to a family of plants that does not contain the real one.

  Applies when

  • plant friction/damping values have no measurement provenance
  • DR ranges are absolute intervals rather than bands around a nominal
  • policy is over- or under-damped on hardware relative to sim

  “测关节摩擦。吊机测，而armature应该空机测试。… frictionloss τ_c (N·m) │ 0.15 │ 0.12 │ 0.13 │ 0.05(低 2.5×) … damping b (N·m·s/rad) │ 0.02 │ 0.02 │ 0.02 │ 0.1(高 5×) … DR │ joint_friction_add: [−0.05, +0.10] 叠标称 │ 旧 [0, 0.1] 凭空拍的”

• Close a question with an audit, then freeze the wording - later symptoms may not reopen it without new hard evidencefrozen-verdicts-semantic-boundaries

  Mechanism understoodomniprocessprocessattributionplant-calibration

  When an audit closes a hardware-vs-policy question, record the closing evidence, freeze a citable wording for future recurrences, and set the reopening bar explicitly; separate robustness perturbations from plant-truth questions so a DR rung's failure can never silently reopen a closed measurement.

  Symptom

  Recurring directional bias on the robot kept re-suggesting "maybe the hardware/COM/mechanics are asymmetric", threatening to re-litigate questions that audits had already closed - burning attention each time a descendant policy leaned or drifted.

  Context

  Two boundary decisions were written as permanent: (1) semantic separation - "S2④ COM ±20mm = 纯鲁棒性扰动,不再承担「解释真机后仰」任务" - if the COM-DR rung degrades, the ONLY allowed conclusion is "policy insufficiently robust to COM uncertainty"; reopening "is the CAD COM wrong" is forbidden because the mass audit was completed and closed (@63f9212). (2) a frozen wording for chirality, to be quoted verbatim whenever left/right bias appears in later rungs: observed directional bias = policy-level spontaneous symmetry breaking; plant asymmetry = no supporting evidence after the mass + model symmetry audit; mitigation candidate pi_sym queued, not blocking. The evidential basis was quantitative: the root policy was perfectly symmetric under +/-6 N*s pushes (40/40) while descendants broke (17/40, 13/40) - "手性是 S2 训练中获得的, 根没有; 机械侧已双 PASS 关案, 不重开".

  Change

  Closed questions carry (a) the audit commit that closed them, (b) a frozen citable wording for recurrences, and (c) an explicit evidence bar for reopening ("无新硬证据不得重开").

  Outcome

  Later chirality observations (C2's 15 pp turn gap, hip_roll drift bias) were handled as policy-lineage properties with policy-side mitigations, without a single hardware re-audit cycle.

  Mechanism

  Symptom classes recur under different guises; without a frozen verdict each recurrence re-runs the same expensive investigation and risks a different (worse-informed) conclusion. Freezing verdict plus wording converts recurring symptoms into citations, while the evidence bar keeps the closure honest rather than dogmatic - the root/descendant symmetry comparison is what makes "it's the training, not the machine" checkable at any time.

  Applies when

  • a recurring symptom keeps suggesting an already-audited hardware cause
  • writing conclusions for a completed calibration/audit
  • a DR rung's degradation invites re-measuring the plant

  “若 S2④ 退化,结论只能是「当前 policy 对 COM 不确定性不够鲁棒」,不得重开「CAD COM 是不是错了」… 手性冻结表述 … Plant asymmetry: no supporting evidence after mass + model symmetry audit … 无新硬证据不得重开机械不对称”

• Prove an armless get-up exists before training it - a connected static domain, 25% torque on the cheapest path, an 8 mm hand-over gap, a static roll-over - and write down what each scan cannot representget-up-feasibility-accounts-before-training

  Mechanism understoodrecoveryplant-calibrationplant-calibrationhardwareprocess

  Before training a get-up or any multi-contact skill, compute the quasi-static accounts - connectivity of the static domain, torque along the cheapest path, hand-over gaps, COM shift available for rolling - and state which configurations each scan cannot represent; when a policy gets stuck in one of those, extend the scan before blaming the reward.

  Symptom

  A torso-and-legs robot has no arms to push off the ground; whether it can get up from the floor at all was unknown when the line opened.

  Context

  recovery_feasibility.py ran three accounts before any training (the run line's "hard accounts first" discipline): a sagittal quasi-static scan (0.05 rad grid, 44,520 configurations, MuJoCo FK, flat-foot assumption). (1) The static standing domain (COM over the feet, torques in limit) has 29,586 cells, flood-fill connected with no islands, from a 0.097 m deepest squat to the 0.384 m stand. (2) The minimum-torque path peaks at 25% of the limits (knee 2.9/12, ankle 3.7/17 N*m) - a 4x margin. (3) All 508 ground-contact configurations have the contact behind the COM; the smallest gap to pure foot support is 8 mm. A roll-over account: swinging both straight legs to one side shifts the COM 96 mm against a 62 mm torso half-width - 1.6x, so rolling needs no momentum. Three conclusions were written down for later attribution: the legs are 80% of the mass (swinging them moves the COM), prone has no flat-foot hand-over face (merge into a supine/side sit first), and supine needs no sit-up (hip flexion is limited to 75 deg).

  Change

  The accounts gated opening the line and were cited in every later argument about what the robot can physically do.

  Outcome

  They held where they applied: in V1.0 every fall category was righted under a hard rate limit, which the spec records as the quasi-static roll-over account verified by training, and the 25% torque path was the basis for pursuing a slow get-up. They also misled once: account (3) is sagittal, and on 08-09 the spec corrected its scope - it cannot represent the splayed W-sit where the policy actually stalled. A follow-up prone hip-ROM scan (471,625 cells) found 3,912 two-foot-contact cells and none with both soles within 25 deg of level (best 40.2 deg): a flat-footed push-up from prone is infeasible on this robot, so the fix became where the feet go after sitting up.

  Mechanism

  A get-up needs a connected path through statically feasible configurations and enough torque along it; quasi-static accounts bound both cheaply, and momentum can only make the real problem easier. A reduced-dimensional scan, though, only speaks for the configurations it can express.

  Conflicts

  In R0.1-R0.2 the spec read account (3)'s "prone has no front hand-over" as "prone lacks the roll-over skill"; R0.3's confusion matrix showed prone had righted its torso 159/159, and the spec then restricted account (3) to the sagittal configurations it models.

  Applies when

  • opening a get-up, recovery or climbing skill on a new robot
  • a robot lacks arms or other obvious contact options
  • a policy stalls in a configuration a feasibility scan never modelled

  “本机 **torso + legs、无手臂可撑地**,开训前先证明存在不依赖手臂的物理解 … 双腿同侧直腿摆最大横移 **96 mm = 1.6×** … **静态摆腿即可翻身,无需动量**”

• Removing a hand trim re-exposed the plant offset it had been silently compensating - and a slope scan told bias from sensitivityhand-trims-hide-plant-offsets

  Mechanism understoodwalkplant-calibrationplant-calibrationattributionreal-acceptance

  Treat hand-tuned trims as undocumented plant measurements: before deleting one, find what it compensates and re-house that knowledge in the model or the reward budget; diagnose posture errors with a sensitivity sweep to distinguish constant bias from gain problems.

  Symptom

  After switching from the old hand-trimmed default to the clean geometric zero, the retrained stand policy's only regression was torso lean: 1.8 deg -> 4.1 deg backward.

  Context

  The old default's ankle-pitch trim (-0.0489/+0.0628) had been pre-compensating a fore-aft COM mismatch; removing the trim removed the hidden compensation, and the posture reward alone was too weak to win it back. A COM sensitivity scan settled what kind of problem this was: sweeping base COM offset -50 to +50 mm gave nearly identical slopes for old and new policies (~0.026 deg/mm) - "不是质心敏感度问题, 是恒定偏置" (not a sensitivity problem, a constant bias). Fix landed in stand_v1b: posture corrected to +0.24 deg while keeping symmetry (<=0.1 deg) and low effort (0.259), disturbance rejection better than both predecessors. Model credibility was checked the honest way: v0's sim prediction at the real COM position (-22 mm) was -2.31 deg lean vs real measured 2.2-3.1 deg - "预测精准命中" - which is what licensed trusting v1b's -0.52 deg prediction. (Side flag from the same file: a sign convention had been documented wrongly in early comments - gravity_base[0] > 0 is forward lean.)

  Change

  Trims retired in favor of explicit modeling: symmetric geometric default plus a posture-reward budget sized to carry the real COM offset; the offset itself known (real COM ~22 mm behind model).

  Outcome

  stand_v1b passed acceptance as the standing lineage's final version; the walk-line requirement "加大躯干姿态惩罚权重" was upgraded from suggestion to mandatory, since walking amplifies what standing tolerates (real walk_v1 hit 26 deg lean vs sim 7.4).

  Mechanism

  Hand trims are plant knowledge stored in the wrong place - invisible, asymmetric, and stale after recalibration; removing them re-exposes the raw plant error. A sensitivity sweep separates the two possible diagnoses (slope change = control problem; parallel offset = constant plant bias), each with a different fix.

  Applies when

  • cleaning up hand-tuned offsets/trims in defaults or calibration
  • a posture bias appears after a default or calibration change
  • deciding whether a lean is a COM-sensitivity or constant-offset issue

  “两者斜率几乎相同(≈0.026°/mm),v1 只是整体多后仰约 2.4° —— 不是质心敏感度问题,是恒定偏置。成因:旧 default 的踝俯仰 trim(−0.0489/+0.0628)本就预补偿了前后质心偏差,换成零位 default 后这份补偿没了 … v0 在真机质心处(−22 mm)的 sim 预测为 −2.31° 后仰,真机实测 2.2~3.1° 后仰 —— 预测精准命中。”

• Prove a new penalty actually fires - two ways a clearance term silently did nothinginert-reward-term-audit

  Mechanism understoodwalkreward-shapingreward-shapingplant-calibration

  Before training with a new reward term, log its realized per-step value under the current policy and confirm it is nonzero where intended - check coordinate zero-points against FK and check who occupies the term's gate; and never weaken the term that creates the states your new term needs.

  Symptom

  A newly designed swing-height clearance penalty could have trained as a no-op twice over, and the companion advice to lower feet_air_time actively backfired when tried.

  Context

  Instance 1 (zero-point offset): the proposed code used body_pos_w of the foot link, but that is the ankle_roll_link frame origin, which sits 0.0585 m above the ground even with the foot flat on it - so (0.03 - 0.0585) is always negative and the penalty is永远 0; the 0.0585 offset must be subtracted (verified identical in MuJoCo FK and Isaac). Instance 2 (gate occupancy): the clearance penalty fires only in swing phase; a dragging policy keeps both feet in contact, so the penalty is constantly 0 for exactly the policy it was meant to fix - and worse, any slight lift immediately incurs it, a reverse threshold. Lowering feet_air_time to 0.5 on that advice measurably collapsed air time to 0.0002 (below v3). Corrected understanding: "clearance 是把已有的摆动相抬高, 造出摆动相仍要靠 air_time" - air_time creates the swing phase, clearance raises it.

  Change

  Fixed the height zero-point; kept feet_air_time as the swing-phase creator with clearance layered on top; both errors documented as corrections to the team's own earlier advice.

  Outcome

  With both fixed, swing height rose from 22-23 mm (v2) to 29 mm (v5) to 34 mm (v6); the inert-term failure class entered the standing checklist.

  Mechanism

  A penalty's gradient exists only where its gate is occupied and its argument crosses its threshold; frame offsets shift the threshold out of reach, and phase gates can have zero occupancy under exactly the policy being treated. Terms interact as an ecology - one term must create the states in which another can act.

  Applies when

  • adding any gated or thresholded penalty (clearance, impact, slip)
  • a new term produces no behavioral change at any weight
  • body-frame positions are used in reward code

  “body_pos_w 是 ankle_roll_link 坐标系原点,平放触地时仍高出地面 0.0585 m。… (0.03 − 0.0585) 恒为负 → 惩罚永远是 0 … clearance 惩罚只在摆动相生效,拖地时两脚始终触地 → 惩罚恒 0;而一旦轻微抬脚就立刻扣分,对正在拖地的策略是反向门槛。… 正确认识:clearance 是"把已有的摆动相抬高",造出摆动相仍要靠 air_time。”

• The action-delay was implemented as lerp - beyond one step it extrapolated BACKWARD, so a whole lineage trained on a fictitious actuatorlatency-lerp-reverse-extrapolation

  Mechanism understoodinfraactuator-modelingactuator-modelingplant-calibrationsim2sim

  Unit-test plant-model code (delays, filters, randomizers) against hand-computed truth across its FULL configured range, not just the nominal case - a delay must be a queue, and any interpolation used outside [0,1] is a silent plant corruption that training will faithfully absorb.

  Symptom

  Every walk/stand model up to v11 had been trained on a silently wrong plant: the action-latency implementation lerp(cur, prev, lag) is only an interpolation for lag <= 1 - at lag 3 it computes 3*prev - 2*cur, a REVERSE extrapolation. With the configured (0, 0.06) s at 50 Hz (lag in [0,3]), about 2/3 of environments were adapting to actuator dynamics that do not exist.

  Context

  Listed as evidence item #1 for the full restart: "全部旧模型训在错误 plant 上" and the head suspect for the real robot's wild kicking. The fix replaced it with a true FIFO delay line (commit 7f13793) plus its own regression test (tests/test_action_latency.py) - but every exported ONNX predated the fix, which is part of why the lineage was frozen rather than patched.

  Change

  Delay implementation rewritten as an honest FIFO with unit tests; the restart baseline trained on the corrected plant from day one.

  Outcome

  A generation-scale training investment was revealed to have a corrupt plant underneath; the class of bug (plausible-looking math that silently changes meaning outside its valid range) got a permanent test.

  Mechanism

  lerp(a, b, w) leaves the segment for w > 1; used as a delay it fabricates high-gain inverted dynamics precisely in the largest-delay draws, so the policy learns compensation for an actuator that cannot exist - and DR then trains robustness to the artifact rather than to reality. No training metric can catch this: the sim is self-consistent, just wrong.

  Applies when

  • implementing or auditing action delay / filtering in a trainer
  • a lineage behaves as if compensating dynamics nobody modeled
  • deciding whether old checkpoints are salvageable after a plant bug

  “动作延迟旧实现 lerp(cur, prev, lag) 在 lag>1 时是反向外插(w=3 → 3·prev−2·cur),配置 [0,0.06]s@50Hz 即 lag∈[0,3],约 2/3 env 在适应不存在的执行器动态。7f13793 已换真 FIFO,但所有 ONNX 均训于修复之前 —— 真机"乱踢"的头号嫌疑。”

• Fix a too-deep nominal pose before adding any penalties - the default stance defines the basin training starts innominal-posture-before-penalties

  Mechanism understoodwalkreward-shapingreward-shapingplant-calibration

  Before tuning penalties on a degenerate gait, audit the nominal pose and height targets against morphology and published ratios; if the default stance encodes the degenerate behavior, fix it first - and recompute dependent quantities (init height) by FK, not by hand.

  Symptom

  Policy lived in a crouched shuffle; nominal knee angle was 0.5 rad (28.6 deg) - deeper than published configs (Unitree G1 0.3 rad / 17.2 deg, Booster T1 0.4 rad) - so the policy's starting point and its action-space center both sat inside the crouch basin.

  Context

  Initially ranked "secondary" in the local diagnosis, this was promoted to co-first priority by the cross-check against published reward tables, which states that with nominal knee flexion above ~0.4 rad, fixing the posture must precede adding any penalties ("改这个之前别加任何 惩罚都是白费"). Companion base-height items: walk profile had weakened base_height_l2 to -5.0 (base class -10, field standard -10 to -20, "the second most common cause of death"), and the height target must be the STANDING height (0.384), not the crouch height.

  Change

  Nominal knee 0.5 -> 0.3 rad with init_base_height recomputed by MuJoCo FK (0.3739 -> 0.3802); base_height_l2 restored to -10 with standing height target; both bundled as first-priority alongside the clearance term.

  Outcome

  Part of the v5/v6 package that lifted swing height to 34 mm and tracking to 87%; the crouch basin stopped being the default answer.

  Mechanism

  The nominal pose is the fixed point every regularizer pulls toward and the point where action=0 lands; if that point is itself the degenerate posture, every penalty fights the geometry. Correcting the attractor is prior to shaping the gradient field around it.

  Applies when

  • policy converges to a crouched or collapsed posture
  • nominal joint angles were chosen for stability rather than gait
  • base-height reward targets or weights were locally weakened

  “研究明确说"nominal 膝屈超过 ~0.4 rad 必须先改,改这个之前别加任何惩罚"。我们是 0.50,超标。… base_height_l2 在 walk profile 里被减到 −5.0(基类是 −10)。研究说这是"第二常见死因"且应 −10 ~ −20。改回 −10。目标高度用站立高 0.384 是对的(研究要求 target 必须是*站立*高度而非蹲姿)。”

• Real robot walked at half the sim clock for two generations - resolved by racing a reward-side and a plant-side evidence line, not by guessingperiod-doubling-evidence-race

  Observed oncewalkattributionattributionactuator-modelingplant-calibrationprocess

  For a hardware-only pathology, refuse to guess: pre-register one probe per side of the sim2real boundary (can the reward mechanism change it on hardware? can fitted plant parameters reproduce it in sim?) and let the first positive result direct the next version.

  Symptom

  The number-one sim2real gap: on hardware v6/v7 stepped at 1.23-1.32 Hz - almost exactly half the 2.50 Hz gait clock they were trained and simulated at; sim never reproduced it, two generations running.

  Context

  Instead of committing training budget to a guess, v8 pre-registered two mutually controlled evidence lines and kept the clock OUT of the training variables: (a) reward-side - if the v8 saturation fix revives joint_pos_ref (the term that pins the gait to the clock), re-run hardware and see whether frequency returns to 2.5 Hz (hypothesis: v7's frozen actions meant NO reward was pinning the gait to the clock, and the real plant - with armature and friction making high frequencies expensive - slid down to the leg's pendulum natural frequency ~1.1 Hz); (b) plant-side - record suspended joint data (fit_actuator), fit armature/friction, load the fitted values into sim2sim and see whether the 1.25 Hz reproduces IN SIM. Decision rule fixed in advance: "谁先给出阳性结果谁定 v9 的方向 (奖励侧 vs plant 侧)" - whichever line goes positive first sets the next version's direction.

  Change

  Period-doubling excluded from the v8 change set; both diagnostic lines scheduled in parallel as non-blocking work; frequency reported factually in acceptance with no pass/fail attached ("倍周期是否消失 不设判定,它是 §9 的关键证据").

  Outcome

  The gap was routed into a decisive-experiment structure rather than a speculative retrain; the plant-side line pointed at exactly the unmodeled armature/friction that were later measured and installed as the plant baseline. Resolution (era-2c full-plant retest): the family had TWO causes - v8's low-speed period-doubling vanished once measured armature+friction were installed (1.30 -> 2.50 Hz, bifurcation-edge machine sensitivity), while v7's stood untouched at 1.20 Hz (saturation-freeze-driven policy property) - both evidence lines paid off, one per case.

  Mechanism

  A behavior appearing only on hardware has candidate causes on both sides of the sim2real boundary; changing training to fix it tests only one side per expensive cycle. Two cheap parallel probes - one intervening on the reward mechanism, one making sim reproduce the real behavior - localize the cause to a side before any training money is spent, and sim-reproduction of a real pathology is itself the strongest form of plant validation.

  Applies when

  • a gait pathology appears on hardware but never in any simulator
  • deciding whether a sim2real gap is reward-side or plant-side
  • tempted to change the gait clock/reward to chase a hardware symptom

  “倍周期(真机 1.23~1.32 Hz ≈ 时钟一半,v6/v7 连续两代;sim 从不出现):两条证据线互为对照——(a)… 真机重跑看频率是否回 2.5 Hz(假说:v7 没有任何奖励把步态钉在时钟上,真机 plant 有 armature/摩擦、高频贵,自由滑落到复摆自然频率 ~1.1 Hz);(b)真机吊挂录 fit_actuator.py … 看能否在仿真里复现 1.25 Hz。谁先给出阳性结果谁定 v9 的方向。”

• After installing the measured plant, re-run all generations paired on old and new plant - identity metrics carry verdicts, physics metrics re-baselineplant-swap-invariants-vs-shifts

  Mechanism understoodwalksim2sim-gatesim2simplant-calibrationgate-batteryattribution

  Treat every plant upgrade as an era boundary: re-run the retained policy set paired (same seeds/flags) on both plants, carry forward only verdicts whose metrics proved plant-invariant, re-baseline the rest - and mine the systematic shifts as measurements of the old plant's biases.

  Symptom

  With the plant finally fully measured (weighed masses 9.792 kg, bench-identified armature, in-situ friction), no historical sim number was comparable to new runs - "历史 sim 数字跨纪元不可比" - and it was unknown which historical verdicts still held.

  Context

  The era-2c cross-test ran all seven walk generations on the complete plant under one harness (14/14 survived), then re-ran the same 14 configurations on the OLD plant retrieved from git, same flags and seeds, with a self-check (one historical record reproduced digit-for-digit). The split was clean. Policy-identity metrics moved essentially zero across the plant swap - dominant frequency (v7's period-doubling 1.20 -> 1.20), knee amplitude (9.9 -> 10.0), foot distance (+/-2 mm), saturation (100 -> 100, 0 -> 0) - so all seven cross-generation verdicts (freeze signature, saturation-line closure, knee-collapse location, slip-penalty accounting, N2 lineage, v6's balance, v11's triad) were re-confirmed on the honest plant. Plant-physics metrics shifted systematically with ordering preserved: slip down 10-25% (measured friction makes ground-twisting costlier), landing vertical velocity down 15-50% ("旧 plant 高估落地 凶度"第二次独立证实), landing force mixed (mass up 2.2% vs friction braking the swing - two effects fighting). Exactly ONE behavior-level change: v8's low-speed period-doubling vanished (1.30 -> 2.50, lift normalizing) - confirming it had been machine-dependent bifurcation-edge behavior that armature+friction push off the knife edge, while v7's period-doubling stood untouched: saturation-freeze-driven, a policy property, not a numerical accident.

  Change

  Era re-baselining protocol: after any plant upgrade, one paired same-seed sweep of all retained generations on old and new plant; verdicts keyed to identity metrics carry over, thresholds re-read against the new-plant table, and the differences themselves become plant-physics findings.

  Outcome

  Seven verdicts survived with evidence rather than assumption; two causes of the period-doubling family were separated with plant-side proof; and the sim's landing-violence overestimate was independently confirmed a second time.

  Mechanism

  A policy's structural properties (frequencies, amplitudes, frozen joints) are functions of its weights and survive plant changes; contact-mediated quantities are joint properties of policy and plant and shift when the plant becomes honest. Pairing seeds across plants isolates the plant's contribution exactly, so the sweep both validates history and measures what the old plant had been lying about.

  Applies when

  • installing measured masses/armature/friction into the sim
  • historical thresholds are cited across a plant change
  • a hardware-only behavior might be bifurcation-edge sensitivity

  “策略身份指标逐位不动:主频(v7 1.20→1.20)、膝摆 … 这些是策略属性,plant 换代携带无损,历史定论因此全部成立。… 唯一行为级变化:v8@0.15 的倍周期消失(主频 1.30→2.50…)——印证当时"分岔边缘、机器相关"的判定:armature+摩擦把 v8 推离刀锋;v7 的倍周期纹丝不动(1.20→1.20),它是饱和冻结驱动的深层属性,不是数值巧合。”

• The standing-pose reward had been pulling toward the narrow stance the whole line was fighting - a zero-training kinematic audit of the target vector found it, after first auditing the wrong nominalpose-target-geometric-audit

  Mechanism understoodrecoveryattributionreward-shapingattributionplant-calibration

  Before training on a pose target, audit it with forward kinematics - is it geometrically consistent (feet flat, intended stance, intended width) and is it the frame you think it is (action nominal vs standing default)? A posture term's target may itself be the attractor you are fighting.

  Symptom

  Several rungs aimed at widening the stance failed; the stance stayed narrow as if something kept pulling it back.

  Context

  The audit (MuJoCo forward kinematics, no training): every 5 deg of hip roll widens the stance ~5.5 cm (0.271 m at 5 deg, 0.383 m at 15 deg); at 47 deg of hip yaw a wide stance cannot be flat-footed (residual foot tilt ~0.7 x hip roll), which explained the stalled rungs. The first report also said the stand_pose nominal (hip roll 25, knee 60) has a 63 deg residual foot tilt - but that was the action frame's nominal (the limit-midpoint squat), which stand_pose never used, despite a docstring warning not to mix them. stand_pose's real target was DEFAULT_JOINT_POS: the contract's all-zero pose, legs parallel, ~0.22 m apart.

  Change

  The disease statement was corrected in writing: the narrow stance was not an accidental by-product of proxy traps but the target stand_pose had been actively rewarding. A stored "narrow the stance" knife was marked toxic. V2.8 moved the target to a flat 15-deg stance (sigma 3 -> 1.5, flat_feet margin 5 -> 20 deg).

  Outcome

  V2.8 still failed in-lineage (stance unchanged, feet nearly overlapping, mu 0.4 transfer 2%) - see stance-decided-by-get-up-path - and the from-scratch V3.1 removed both roll joints from stand_pose and put width into a task-space term, which is what finally produced a 0.355 m flat stance. The 63 deg finding was kept as a warning: an action nominal used as a standing target would be a ready-made pit.

  Mechanism

  A posture term with a sharp kernel around the wrong target is an active attractor; every other term fighting it pays twice.

  Applies when

  • a posture keeps returning despite penalties against it
  • a reward uses a default or nominal pose as its target
  • the contract has more than one "nominal" (action frame vs standing pose)

  “上文"stand_pose 的 nominal (hip25/knee60) 残倾 63°"**审计错了对象**:那是 **动作参考系 nominal**(限位中点蹲),stand_pose 从未指向它(函数 docstring 原文即警告"两者别混",还是混了 —— 记档)。 … **修正后的病根陈述:窄站距不是代理陷阱的意外副产物,而是 stand_pose 一直在主动奖励的目标本身**”

• FK-verify a borrowed reference's structure, then size its amplitude by the reference's job - it pins phase, the policy adds liftreference-structure-fk-amplitude-division

  Mechanism understoodwalkreward-shapingreward-shapingcurriculumplant-calibration

  When borrowing a reference trajectory: verify its structural claim against your own kinematics (an invariant like flat-foot), assign it the phase-pinning job, and size amplitude low enough that the policy contributes the lift - moving toward a proven foreign value in halves, not jumps.

  Symptom

  walk_v4 had big knee swing (40-46 deg) but only 18-24 mm foot lift - amplitude without hip/knee/ankle phase coordination; later, walk_v5's real-robot swing ballooned to 73.6 deg (sim 55.7) with violent footfalls - amplitude over-driven by the reference.

  Context

  Structure first: Humanoid-Gym's 1:2:1 hip:knee:ankle reference was verified on the local model before adoption - the ratio exactly satisfies the locally derived flat-foot constraint hip - knee + ankle = 0, FK-tested at multiple amplitudes with sole pitch 0.00 deg throughout. Amplitude second, and here the first reasoning failed honestly: FK said shorter legs need LARGER reference scale (0.30 for 30 mm lift), and the FK was correct - but the premise was wrong ("FK 没错, 但前提错了"): it assumed foot lift must come from the reference. HighTorque Pi, same scale, uses 0.08 with a 0.02 m foot-height target - proof that lift is added by the policy ON TOP of the reference, whose actual job is pinning the phase relationship. Scale 0.30 made the reference the entire gait: over-constrained and over-driven. The correction went to 0.15, deliberately not Pi's 0.08: "一次只走一半, 留退路" (walk half the distance, keep a retreat).

  Change

  target_joint_pos_scale 0.30 -> 0.15 as one of v6-minimal's three changes, treating both the footfall force and the lateral kicking (yaw momentum scales with leg swing amplitude).

  Outcome

  v6 improved landing force 1.72x -> 1.55x, suspended tilt 45.9 -> 23.0 deg, turn-gain asymmetry 70% -> 19%; the later v6-halved-shaping experiment (35 mm -> 4 mm collapse) confirmed the reference still carries the gait's existence on this machine - the division of labor is real but machine-specific.

  Mechanism

  A joint-space reference plays two separable roles: encoding structure (phase relations that keep the foot flat) and injecting amplitude (energy). Structure transfers across robots and is checkable by FK against an invariant; amplitude is a negotiation with the policy, and over-assigning it to the reference removes the policy's freedom to modulate lift with state.

  Applies when

  • importing a reference gait / imitation target from another codebase
  • reference amplitude reasoning based on leg length alone
  • real swing amplitude far exceeds sim's under a strong reference

  “FK 没错, 但前提错了。我默认抬脚必须由参考轨迹产生。HighTorque Pi 同尺度机器人 … 用 0.08, 而它 target_feet_height = 0.02 m —— 说明抬脚是策略在参考之上加出来的, 参考只负责钉住髋/膝/踝的相位配合。我们取 0.30 等于让参考本身就是整个步态, 过约束 + 过驱动”

• Train with self-collisions ON (filtering nested-link ghost pairs) - the reward wall prevents, the physics makes cheating impossibleself-collision-physics-plus-reward-wall

  Mechanism understoodwalkplant-calibrationplant-calibrationsim2simreward-shaping

  Never train a contact-risk behavior with self-collisions disabled; enable them with an audited filter list for nested/overlapping pairs (zero contacts across a pose sweep), record the fps cost, and keep a calibrated distance penalty as the preventive layer on top.

  Symptom

  walk_v8 logged 107 frames of leg-on-leg contact while still earning 0.751 tracking score - because training-side self-collisions were OFF, leg clipping was literally imperceptible to the policy ("碰腿在训练里 根本感知不到").

  Context

  Enabling self-collisions naively is its own trap: an Isaac audit had shown PhysX auto-filters adjacent bodies (base-hip clean for free) but nested links generate ghost forces - calf and ankle_roll overlap 65 mm at the zero pose, producing 12x body-weight phantom forces. The v10 recipe: enable self-collisions, explicitly filter only the two nested pairs (l/r calf-ankle_roll), then run a zero-contact audit at three poses (nominal stand, walk crouch, swing-extreme) requiring contact count = 0, adding any residual pair to the filter and re-auditing; a 500-iter sanity run for NaN and an fps-cost record (measured -8.8%). Redundancy with the reward-side foot-distance wall was argued, not assumed: "N2 离得远(奖励侧预防),SC 碰了疼(物理侧兜底)" - the reward keeps distance at range, the physics makes contact hurt - so the v8-style "clip legs and still score" outcome becomes physically impossible.

  Change

  enabled_self_collisions=True + 2-pair filter + three-pose zero-contact audit (re-verified at 0.00 N after the later mass update) + fps budget recorded.

  Outcome

  Leg contact entered the training signal; the audit protocol caught the nested-pair ghost-force hazard before it corrupted training; combined with the calibrated distance wall, later versions held contact = 0 on hardware and in sim.

  Mechanism

  A hazard absent from the training physics cannot be learned about, no matter the reward; but collision meshes that interpenetrate at rest inject large fictitious forces if enabled blindly. Filtered enabling plus a pose-swept zero-contact audit gives true contact physics with no phantom energy - and layering prevention (reward) with consequence (physics) covers both learning and enforcement.

  Applies when

  • real robot self-contacts while training scored it healthy
  • enabling self-collisions on a model with nested collision meshes
  • deciding between reward-side and physics-side fixes for clipping

  “PhysX 自动过滤相邻体(base↔hip_pitch 免费干净),幽灵力只在 calf↔ankle_roll(零位嵌套 65mm,12 倍体重)。… 与 N2 互补不冗余:N2 离得远(奖励侧预防),SC 碰了疼(物理侧兜底)—— v8 那种 107 帧互碰拿 0.751 跟踪分的事从此物理上不可能。”

• Isaac splits Coulomb friction into static and dynamic columns - wiring only static means zero loss during motion, silently discarding the identified valuesim-api-friction-columns

  Mechanism understoodinfraplant-calibrationplant-calibrationactuator-modelingdomain-randomization

  When installing identified actuator parameters, map each measured quantity to the simulator's exact API column for the operative regime (dynamic for moving loss, viscous for damping), verify per joint after landing, and audit how randomization intervals fall on each column's nominal.

  Symptom

  The hardware-identified Coulomb friction (tau_c) was about to be installed into the trainer through the friction= field alone - which in Isaac 5 populates only STATIC friction, so during motion the joints would lose no torque at all: "只给 static 则运动中不损耗, 辨识的 τ_c 走路时等于没接" (the identified tau_c would effectively not be connected while walking).

  Context

  The v12 integration wired all three columns deliberately: armature= and friction= from the 2026-08-04 hardware identification, PLUS dynamic_friction= (Isaac 5 splits Coulomb into static/dynamic; the moving-loss column is dynamic) and viscous_friction= (= the measured joint damping 0.02, aligned to MJCF's damping). Each value was re-checked per joint after landing. A DR interaction was audited and booked rather than hidden: randomize_joint_parameters jitters ALL friction columns with ONE interval - the [-0.05, +0.10] band was calibrated against the Coulomb nominal, and landing on the viscous nominal 0.02 it becomes [0, 0.12], "偏宽但保守" (wide but conservative), accepted with the note that pre-viscous behavior was already [0, 0.10] on a base of 0.

  Change

  Measured actuator parameters installed across all applicable API columns (armature, static, dynamic, viscous), with the DR side effect on shared randomization intervals audited and recorded.

  Outcome

  The first generation where the identified plant actually acts during motion in the trainer; the silent-column failure mode documented before it cost a training run.

  Mechanism

  Physics engines decompose "friction" differently (single coefficient vs static/dynamic/viscous columns); a measured parameter is only installed when it reaches the column the solver reads in the regime that matters (motion, not stiction). Randomizers that share one interval across columns rescale the band by each column's nominal - a hidden unit change.

  Applies when

  • installing identified friction/armature into any trainer
  • porting plant parameters between simulators or engine versions
  • joint losses in sim do not match bench measurements during motion

  “并额外传 dynamic_friction=(Isaac 5 把库仑拆 static/dynamic 两列,只给 static 则运动中不损耗,辨识的 τ_c 走路时等于没接)与 viscous_friction=(= joint_damping 0.02,对齐 MJCF damping)。… randomize_joint_parameters 用同一个 friction 区间抖三列, [-0.05,+0.10] 是按库仑标称标的,落到粘滞标称 0.02 上成了 [0,0.12]”

• Before training a one-leg stand, the accounts and a probe showed the default gains could not hold it at all - kp 20 needs 0.39 rad of error to carry the static roll moment, more than the whole adduction range - so per-joint gains came first, and thermal limits set the session lengthsingle-support-gain-authority-probe

  Mechanism understoodonelegplant-calibrationactuator-modelingplant-calibrationhardware

  Before training a posture that loads one joint statically, compute the steady tracking error load/kp and the series stiffness against m*g*h, and prove with a simple hand-written controller that the posture can be held under the deployment gains - change the gains first if it cannot; then size session length from the thermal account.

  Symptom

  The one-leg line (standing on one foot, the other folded back, no hopping) had to decide whether the existing gain profile could hold single support before any reward was designed.

  Context

  Hardware accounts (9.792 kg, COM 0.234 m high, 170 x 80 mm feet, legs 80% of the mass): moving the COM over one foot needs 107 mm of shift and the 20 deg hip-roll adduction range gives 131 mm - geometrically enough. The static frontal moment is 7.8-9 N*m, within RS02's 17 N*m - torque is enough. But at kp 20 carrying 7.8 N*m needs 0.39 rad of tracking error, more than the entire adduction range, and the real robot had already shown it: commanded +0.17, actual -0.04 (0.21 rad droop) under load, 0.0008 rad hanging - load, not the motor. A probe (probe_oneleg.py) then showed open-loop PD cannot hold single support on physics grounds, so the criterion became "an equilibrium exists and a hand-written 4-gain COM feedback can hold it": single-support roll stiffness is hip and ankle in series and must exceed m*g*h_com = 22.5 N*m/rad; ankle kp 12 in series with hip kp 80 gives only 10.4 (open loop 16/16 fell), ankle 60 with hip 80 gives 34.3 (52% margin).

  Change

  A per-joint gain profile (rl_oneleg: hip_roll kp 80, ankle_roll kp 60, the rest as rl_default) - which needed per-joint gain support in robot.yaml, the bridge, deploy and the trainer's actuator groups - decided before training. Thermal account: single support makes hip_roll the dominant heat load (about 7.8 N*m against a 7 N*m continuous rating), so acceptance and demos run in segments of at most 60 s with a temperature check.

  Outcome

  Under rl_oneleg the hand-written feedback held six cells cleanly for 6 s (hip_roll steady torque 2.1-3.4 N*m, half the thermal budget); under rl_default the same feedback on the same cells fell 0/4. The trained V0 policy then passed its 40-cell acceptance.

  Mechanism

  With PD position control, the steady error needed to carry a static load is load/kp; when that error exceeds the joint's range the posture is unreachable whatever the policy does, and series compliance between joints lowers the effective stiffness below the gravity stiffness that single support demands.

  Applies when

  • single-support, crouched or one-arm-load postures on PD actuators
  • a joint "droops" under load on hardware but tracks well when hanging
  • deciding whether a new skill needs its own gain profile

  “但 kp=20 时撑住 7.8 N·m 需要 **0.39 rad 跟踪误差 > 整个内收行程**。真机已实测: 命令 +0.17 实际 −0.04（droop 0.21 rad），悬挂时 0.0008 rad——是负载不是电机。 … 单支撑滚转是 hip/ankle **串联**刚度，必须 > m·g·h_com = 22.5 N·m/rad；ankle kp12 串 hip80 只有 10.4（开环 16/16 全摔），60 串 80 = 34.3（裕 52%） … **rl_default 同反馈同格 0/4 全摔**（增益档必要性对照）”

• A soft joint-limit penalty charged the standing pose itself - the geometric-zero knee sat on its hard limit, so stand_v1 bent its knees to dodge 0.419 per step and leaned 4.1 deg forward; excluding the knee gave 0.24 degsoft-limit-penalty-charges-nominal-pose

  Mechanism understoodstandreward-shapingreward-shapingplant-calibration

  Before training, evaluate every penalty at the nominal pose; if a joint's soft limit sits inside the pose the task requires (a straight knee on its hard stop), exclude that joint from the soft-limit penalty and let the action clip enforce the hard limit.

  Symptom

  stand_v1 (retrained after the default pose moved to the CAD geometric zero and mirror augmentation was added) fixed left/right asymmetry (6.8 -> 0.0 deg) but settled at a 4.1 deg forward lean, where pure PD at the same default settled at 0.1 deg - the policy was actively pushing itself forward, which is exactly the real robot's failure direction.

  Context

  soft_joint_pos_limit_factor = 0.9 shrank the knee's soft limit to -/+0.1047 rad, while the geometric-zero default has the knee at q = 0, exactly on the hard limit. Standing in the nominal pose therefore paid 0.2094 x 2.0 = 0.419 per step in dof_pos_limits (alive earned only 0.5). The policy's way out was to bend the knees to -/+0.1013 rad, and the cost was the forward lean.

  Change

  stand_v1b: the knees excluded from dof_pos_limits (a straight knee IS the standing pose; the hard limit is still enforced by the action clip). No other change.

  Outcome

  stand_v1b: max tilt 0.3 deg, steady tilt 0.24 deg, asymmetry 0.1 deg, height 0.384 m - exactly nominal - with knees at -0.0007 / +0.0005 rad. It became the standing release used on the real robot, and later the standing side of the recovery switch. The same exclusion was carried into the recovery contract (knee at the clip in the standing pose) and the one-leg reward table.

  Mechanism

  A limit penalty whose soft boundary lies inside the nominal pose turns the nominal into a taxed state, and the policy buys its way out with whatever posture change is cheapest - here a knee bend paid for with lean.

  Applies when

  • a standing or default pose has a joint at or near its hard limit
  • a policy settles in a small steady tilt that pure PD does not show
  • soft-limit factors shrink limits uniformly across joints

  “`soft_joint_pos_limit_factor=0.9` 把膝软限位内缩到 ∓0.1047,而几何零位 default **膝盖 q=0 正好压在硬限位上** ⇒ 站在标称姿态每步白扣 `0.2094 × 2.0 = 0.419` (alive 才 +0.5)。策略只能屈膝到 ∓0.1013 躲罚,代价是躯干前倾 —— 恰好是真机的 失效方向。 … 修掉"软限位罚标称姿态"后重训(`dof_pos_limits` 排除膝盖)。**前倾问题彻底消失** … 不再屈膝躲惩罚,高度正好落回标称 0.3840。”

• Set torque limits per joint from measured gait peaks - a uniform percentage is the wrong shape, and training must use the deployed numberstorque-limit-shape-by-measured-peaks

  Mechanism understoodwalkactuator-modelingactuator-modelinghardwareplant-calibration

  Measure per-joint torque peaks in the actual gait and set each limit as measured-peak x margin capped at rating; then propagate the same numbers into training and add an automated deploy-time consistency check - never derate by a uniform percentage, never let training assume torque deployment will not grant.

  Symptom

  A uniform 50% torque derating (18/8.5/7) had piled safety margin on the joints that never use it while cutting the busiest joint below half its measured demand.

  Context

  Per-joint gait peaks were measured (walk_v5 at cmd 0.3/0.6): RS06 (hip_pitch/knee) uses 5.5-5.9 N*m = 15-16% of its 36 N*m rating - cutting it to 12 is a free safety win; RS02's ankle_pitch runs at 16.2 N*m = 95% of its 17 N*m rating - "它是速度的硬件瓶颈", no room to cut; RS00 measured 36-44%, capped at 11. The resulting shape 12/17/11 replaced the uniform percentage. Sweeps across several limit sets (rated / 50% / 14-17-11 / 12-17-11) produced identical speed, lift, and landing force - within this range the limits do not shape the gait; what matters is consistency: "关键是训练和硬件必须是同一个数", because the exporter fills effort_limit from tau_limit, and a policy trained at rated 36/17/14 "会假设有三倍力矩可用" while deployed at 12/17/11 (exactly the v5 cross-generation inconsistency later suspected in its wild kicking).

  Change

  robot.yaml tau_limit set to the measured-shape 12/17/11, firmware written to match, and train/isaac_values.py regenerated so training sees the same limits; the deploy tool self-checks limits against robot.yaml on every run.

  Outcome

  Free safety margin captured where demand is low, the real bottleneck joint left at rating, and the train/deploy torque worlds unified with an automated consistency check.

  Mechanism

  Torque demand is grossly unequal across joints in a gait (15% vs 95% of rating here); a uniform percentage misallocates the safety budget by construction. And since the trainer treats effort_limit as a plant truth, any train/deploy mismatch is an invisible plant gap of exactly the mismatch ratio.

  Applies when

  • choosing safety torque limits for a legged platform
  • training-vs-deployment actuator limit audit
  • one joint runs near rating while others idle

  “曾用统一 50%(18/8.5/7)是错的形状: 把余量堆在用不到的 RS06 上, 却把 ankle_pitch 砍到需求的 52%。… RS02 在 0.6 m/s 已用到额定 95%, 它是速度的硬件瓶颈 … 实测多组限幅 … 完全一致 —— 限幅在这个范围对步态零影响, 关键是训练和硬件必须是同一个数。… 若训练仍按额定 36/17/14, 学出的策略会假设有三倍力矩可用。”

• Export every CAD part in the whole-machine frame so URDF rotations are zero and inertia is exacturdf-shared-origin-export

  Observed onceinfraplant-calibrationplant-calibrationhardwareprocess

  Generate the model so that correctness is structural: shared-origin STL export, zero rotations, subtraction-only origins, and an explicit 1e-9 g*mm^2 -> kg*m^2 conversion - never hand-rotate inertia tensors.

  Symptom

  Hand-assembled URDFs accumulate per-link rotation/origin errors and unit-conversion mistakes in inertia tensors - silent plant corruption that no later calibration can cleanly fix.

  Context

  Documented CAD -> URDF -> USD procedure from a successful Isaac Lab deployment, kept as the recipe if Lucen regenerates its model.

  Change

  (1) In CAD, align the whole robot to Z-up, X-forward (Isaac Lab convention) and ground the assembly; (2) export each STL with other parts hidden but the machine's shared origin kept, so all parts share one origin, every URDF rotation is 0, and inertia matrices equal CAD values directly; (3) units: Fusion 360 gives g*mm^2, URDF wants kg*m^2 - multiply by 1e-9; (4) link origin = negative of the joint position; link COM = CAD COM minus joint position; joint origin = difference of the two joint positions; (5) after URDF -> USD import, open the USD separately and set it instanceable before saving.

  Outcome

  A URDF whose rotations are all zero and whose inertia tensors are CAD-exact, eliminating an entire class of hand-transcription plant errors.

  Mechanism

  Keeping one shared origin turns every frame transform into a pure translation computable by subtraction, and leaves inertia tensors in the frame CAD already computed them in - no rotation of inertia tensors, the most error-prone manual step, is ever needed.

  Applies when

  • building or regenerating URDF/MJCF from CAD
  • inertia or frame bugs suspected in the plant model
  • importing URDF into Isaac Lab / USD

  “导出 STL 时隐藏其他零件但导出整机——这样所有零件共享同一原点，URDF 里所有 rotation 全是 0，惯量矩阵直接等于 CAD 值 / 单位：Fusion 360 给 g·mm²，URDF 要 kg·m²，乘 1e-9 / link origin = 该关节坐标取负 … URDF → USD 导入后必须单独打开 USD 设成 instanceable 再存”

• A 2-degree joint-zero calibration fix moved the whole runnable envelope - re-test old "cannot run" verdicts after recalibrationzero-offset-calibration-shifts-envelope

  Observed onceomnireal-deployreal-acceptancehardwareplant-calibrationattribution

  Date every hardware verdict with the calibration state; after any zero/mount recalibration, re-test previously condemned policy-power combinations and previously "unexplainable" posture offsets before attributing either to training or model.

  Symptom

  s1d was on record as "only runs at power 0.7" (kicked wildly at 0.8); after a calibration pass, the same policy ran 12 s at 0.8 with no kicking at all.

  Context

  The calibration had fixed a 2.08 deg zero offset on r_hip_roll - exactly the constant error source on the dominant joint of the kicking oscillation loop ("恰是乱踢振荡环主导关节的常值误差源"). The three-generation post-calibration hardware sweep also closed a second case: the robot's mysterious "backward lean" disappeared after calibration, and the sim-real posture difference collapsed from opposite-sign 5+ deg to same-sign ~2 deg ("后仰案实质了结") - the lean had been a sensing/zero artifact, not a mass-model error. Booked consequence: if the s1d recovery re-verifies, "真机可跑档整体 上移" - every policy's runnable power envelope shifts up, and downstream lineages' hardware expectations get revised.

  Change

  Joint-zero and mount calibration promoted from setup chore to a variable that dates hardware verdicts: verdicts about which power/scale levels a policy can run are conditioned on the calibration state they were measured under.

  Outcome

  One policy rehabilitated at a higher power level; one standing sim-real posture discrepancy closed without touching model or training; a pending re-verification booked rather than asserted.

  Mechanism

  A constant joint-zero error acts as a persistent disturbance injected at the feedback loop's most-loaded joint; near an oscillation threshold, removing a 2-degree bias is the difference between a stable and an unstable loop. Since the error is additive and machine-side, it shifts every policy's stability envelope simultaneously - which is why verdicts must carry their calibration date.

  Conflicts

  The s1d rehabilitation awaited one confirming re-run at the time of writing ("待复核一跑坐实") - the offset-as-cause reading is the head suspect, not a closed verdict.

  Applies when

  • a policy oscillates at a power level others tolerate
  • sim and real disagree on a constant posture offset
  • deciding whether to re-test old hardware verdicts after maintenance/calibration

  “发现①:s1d@0.8 能跑了(旧账「只有 0.7 能跑」)——12s 无乱踢。头号嫌疑 = 标定修正:r_hip_roll offset 修 2.08°,恰是乱踢振荡环主导关节的常值误差源。… 发现②:「后仰」标定后消失 … sim-real 姿态差从反号 5°+ 收敛到同号 2°,后仰案实质了结。”